PVC profile leftover crusher

The PVC material is processed through the extrusion and slice device, and the problem of incomplete crushing of PVC scraps in the prior art is solved, and the finished product size is consistent, reducing the difficulty of cutting and improving the crushing effect.

CN223173363UActive Publication Date: 2025-08-01DONGYING HUAKE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422448030.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-01
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

When handling scraps, existing PVC crushing devices tend to remain large pieces of scraps, which have poor crushing effect, and the toughness of PVC makes it difficult to cut.

Method used

The PVC material is extruded and sliced by extrusion device, pushing device and sliced device. Through the cooperation of the hydraulic cylinder and the motor, an automated extrusion and slice are achieved to ensure the consistency of the finished product size.

Benefits of technology

It improves the crushing effect of PVC scraps, reduces the residue of large pieces of scrap, reduces the difficulty of cutting, and achieves the uniformity of the finished product.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223173363U_ABST
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Abstract

The utility model relates to the technical field of PVC (Polyvinyl Chloride) recycling equipment, in particular to a PVC profile leftover crusher which is used for extruding and slicing PVC materials by arranging an extruding device, a pushing device and a slicing device, so that the sizes of finished products tend to be consistent, the blanking difficulty is reduced, and the crushing effect is improved. Comprising a body; the machine further comprises an extruding device, a pushing device, a slicing device and a weighing device, and the extruding device, the pushing device, the slicing device and the weighing device are all installed on the machine body. The machine body provides support and contains a PVC material, the extrusion device extrudes the PVC material, the pushing device pushes the extruded PVC material, the slicing device slices the extruded PVC material, and the weighing device measures the weight of the PVC material in the machine body.
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Description

Technical Field

[0001] The utility model relates to the technical field of PVC recycling equipment, in particular to a PVC profile waste crusher. Background Art

[0002] PVC is a common polymer material, usually used in the fields of building materials, daily necessities, industrial products, etc. A large amount of waste materials will be generated during its production, and these waste materials need to be crushed for subsequent recycling.

[0003] For example, in a class of prior art represented by the Chinese utility model patent with the authorization announcement number CN221496761U for a PVC material recycling and crushing device, its main structure includes a driving component, crushing blades and a crushing roller. The driving component provides power for the crushing blades and the crushing roller. The crushing blades perform primary crushing on the PVC material, and the crushing roller performs secondary crushing on the PVC material.

[0004] However, the existing technical equipment still has the following problems when in use: PVC has strong toughness, and the existing crushing device is prone to leaving large pieces of crushed materials during crushing, resulting in poor crushing effect. Moreover, the quality of PVC is small, making it difficult to feed the existing crushing device, and the crushing effect is not good. Summary of the Utility Model

[0005] In order to solve the above technical problems, the utility model provides a PVC profile waste crusher which squeezes and slices the PVC material through the arrangement of an extrusion device, a pushing device and a slicing device, making the size of the finished product tend to be consistent, reducing the feeding difficulty and improving the crushing effect.

[0006] A PVC profile waste crusher of the utility model includes a machine body; it also includes an extrusion device, a pushing device, a slicing device and a weighing device. The extrusion device, the pushing device, the slicing device and the weighing device are all installed on the machine body; the machine body provides support and contains the PVC material. The extrusion device extrudes the PVC material, the pushing device pushes the extruded PVC material, the slicing device slices the extruded PVC material, and the weighing device weighs the PVC material in the machine body.

[0007] Preferably, the fuselage includes a plurality of columns, a workbench, a first bracket, a second bracket, a third bracket, a fourth bracket, and a slicing box. The workbench is installed at the top of the plurality of columns. A storage box is arranged at the left part of the workbench. A first through groove is arranged at the right end of the storage box. A second through groove is arranged through the front and rear ends of the storage box. The first bracket is installed at the top of the workbench. The second bracket is installed on the first bracket, and the second bracket is provided with a mounting hole and a plurality of through holes. The third bracket is installed at the rear end of the left rear column. The fourth bracket is installed at the top of the third bracket, and the fourth bracket is aligned with the second through groove. The slicing box is installed at the front end of the second through groove, and a discharge port is arranged at the front end of the slicing box; it provides support, and the storage box contains PVC materials.

[0008] Preferably, the extrusion device includes a first hydraulic cylinder, a plurality of guide columns, a first pressing plate, a plurality of second hydraulic cylinders, and a second pressing plate. The first hydraulic cylinder is installed in the mounting hole of the second bracket. The plurality of guide columns are respectively slidably installed in the plurality of through holes of the second bracket. The first pressing plate is installed at the bottom ends of the first hydraulic cylinder and the plurality of guide columns. The plurality of second hydraulic cylinders are all installed at the top of the workbench. The second pressing plate is installed at the left end of the plurality of second hydraulic cylinders, and the second pressing plate is slidably matched with the first through groove of the workbench; the first hydraulic cylinder provides power to drive the first pressing plate to move up and down. The first pressing plate moves down to extrude the PVC material. The second hydraulic cylinder provides power to drive the second pressing plate to move left and right. The second pressing plate moves left to extrude the PVC material. The first hydraulic cylinder and the second hydraulic cylinder cooperate to extrude the PVC material into a rod shape.

[0009] Preferably, the pushing device includes a third hydraulic cylinder and a pushing plate. The third hydraulic cylinder is installed at the top of the fourth bracket. The pushing plate is installed at the front end of the third hydraulic cylinder; the third hydraulic cylinder provides power to drive the pushing plate to move back and forth. The pushing plate moves forward to push the extruded rod-shaped PVC material forward, facilitating the slicing device to slice the PVC material.

[0010] Preferably, the slicing device includes a cutter group, a reducer, and a motor. The cutter group is rotatably installed inside the slicing box. A plurality of blades are arranged on the cutter group. The reducer is fixedly installed at the front end of the slicing box. The motor is fixedly installed at the front end of the reducer, and the motor provides power to the cutter group through the reducer; the motor provides power to drive the cutter group to rotate, and the cutter group rotates to slice the PVC material.

[0011] Preferably, the weighing device includes a plurality of weighing sensors and a display. The plurality of weighing sensors are respectively installed between the plurality of columns and the workbench. The display is installed at the front end of the workbench; the weighing sensors measure the weight of the poured PVC material, and the display shows the measurement result, facilitating the operation of workers.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: It can automatically extrude PVC materials and slice them. The size of the finished products tends to be consistent, the difficulty of discharging is small, and the crushing effect is good. Description of the Drawings

[0013] Figure 1 is an isometric structural schematic diagram of the present utility model;

[0014] Figure 2 is an isometric structural schematic diagram of the fuselage;

[0015] Figure 3 is an isometric structural schematic diagram of the fuselage;

[0016] Figure 4 is an isometric structural schematic diagram of the extrusion device;

[0017] Figure 5 is an isometric structural schematic diagram of the pushing device;

[0018] Figure 6 is an isometric structural schematic diagram of the slicing device;

[0019] Figure 7 is an isometric structural schematic diagram of the weighing device.

[0020] Reference numerals in the drawings: 01, fuselage; 11, column; 12, workbench; 13, support one; 14, support two; 15, support three; 16, support four; 17, slicing box; 02, extrusion device; 21, hydraulic cylinder one; 22, guide post; 23, pressing plate one; 24, hydraulic cylinder two; 25, pressing plate two; 03, pushing device; 31, hydraulic cylinder three; 32, pushing plate; 04, slicing device; 41, cutter group; 42, reducer; 43, motor; 05, weighing device; 51, display. Detailed implementation manners

[0021] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.

[0022] Embodiment 1

[0023] As Figure 1 shown, it includes a fuselage 01; it further includes an extrusion device 02, a pushing device 03, a slicing device 04 and a weighing device 05. The extrusion device 02, the pushing device 03, the slicing device 04 and the weighing device 05 are all installed on the fuselage 01; the fuselage 01 provides support and contains PVC materials. The extrusion device 02 extrudes the PVC materials, the pushing device 03 pushes the extruded PVC materials, the slicing device 04 slices the extruded PVC materials, and the weighing device 05 weighs the PVC materials in the fuselage 01;

[0024] As Figure 2 and Figure 3As shown in the figure, the fuselage 01 includes a plurality of columns 11, a workbench 12, a first bracket 13, a second bracket 14, a third bracket 15, a fourth bracket 16 and a slicing box 17. The workbench 12 is installed at the top of the plurality of columns 11. A storage box is arranged at the left part of the workbench 12. A first through groove is arranged at the right end of the storage box. The same second through groove runs through the front and rear ends of the storage box. The first bracket 13 is installed at the top of the workbench 12. The second bracket 14 is installed on the first bracket 13, and the second bracket 14 is provided with a mounting hole and a plurality of through holes. The third bracket 15 is installed at the rear end of the left rear column 11. The fourth bracket 16 is installed at the top of the third bracket 15, and the fourth bracket 16 is aligned with the second through groove. The slicing box 17 is installed at the front end of the second through groove, and a discharge port is arranged at the front end of the slicing box 17;

[0025] As Figure 4 shown in the figure, the extrusion device 02 includes a first hydraulic cylinder 21, a plurality of guide columns 22, a first pressing plate 23, a plurality of second hydraulic cylinders 24 and a second pressing plate 25. The first hydraulic cylinder 21 is installed in the mounting hole of the second bracket 14. The plurality of guide columns 22 are respectively slidably installed in the plurality of through holes of the second bracket 14. The first pressing plate 23 is installed at the bottom ends of the first hydraulic cylinder 21 and the plurality of guide columns 22. The plurality of second hydraulic cylinders 24 are all installed at the top of the workbench 12. The second pressing plate 25 is installed at the left end of the plurality of second hydraulic cylinders 24, and the second pressing plate 25 is slidably matched with the first through groove of the workbench 12;

[0026] As Figure 5 shown in the figure, the pushing device 03 includes a third hydraulic cylinder 31 and a push plate 32. The third hydraulic cylinder 31 is installed at the top of the fourth bracket 16. The push plate 32 is installed at the front end of the third hydraulic cylinder 31;

[0027] As Figure 6 shown in the figure, the slicing device 04 includes a cutter group 41, a reducer 42 and a motor 43. The cutter group 41 is rotatably installed inside the slicing box 17. A plurality of blades are arranged on the cutter group 41. The reducer 42 is fixedly installed at the front end of the slicing box 17. The motor 43 is fixedly installed at the front end of the reducer 42, and the motor 43 provides power to the cutter group 41 through the reducer 42;

[0028] First, pour the PVC material into the storage box of the workbench 12. Then, turn on the first hydraulic cylinder 21. The first hydraulic cylinder 21 provides power to drive the first pressing plate 23 to move downward to extrude the PVC material. Then, turn on the second hydraulic cylinders 24. The second hydraulic cylinders 24 provide power to drive the second pressing plate 25 to move leftward to extrude the PVC material. The first hydraulic cylinder 21 and the second hydraulic cylinders 24 cooperate to extrude the PVC material into a rod shape. Then, turn on the third hydraulic cylinder 31. The third hydraulic cylinder 31 provides power to drive the push plate 32 to move forward. The push plate 32 moves forward to push the extruded rod-shaped PVC material forward. Then, turn on the motor 43. The motor 43 provides power to drive the cutter group 41 to rotate. The cutter group 41 rotates to slice the PVC material.

[0029] Example 2

[0030] On the basis of Example 1, it further includes:

[0031] As Figure 7 shown, the weighing device 05 includes a plurality of weighing sensors and a display 51. The plurality of weighing sensors are respectively installed between a plurality of columns 11 and a workbench 12, and the display 51 is installed at the front end of the workbench 12;

[0032] First, pour the PVC material into the storage bin of the workbench 12. When pouring, the weighing sensors measure the weight of the poured PVC material, and the display 51 shows the measurement result, which is convenient for workers to operate. Then, open the first hydraulic cylinder 21. The first hydraulic cylinder 21 provides power to drive the first pressing plate 23 to move downward to extrude the PVC material. Then, open the second hydraulic cylinder 24. The second hydraulic cylinder 24 provides power to drive the second pressing plate 25 to move leftward to extrude the PVC material. The first hydraulic cylinder 21 and the second hydraulic cylinder 24 cooperate to extrude the PVC material into a rod shape. Then, open the third hydraulic cylinder 31. The third hydraulic cylinder 31 provides power to drive the push plate 32 to move forward. The push plate 32 moves forward to push the extruded rod-shaped PVC material forward. Then, open the motor 43. The motor 43 provides power to drive the cutter group 41 to rotate, and the cutter group 41 rotates to slice the PVC material.

[0033] As Figures 1 to 7 shown, for a PVC profile waste crusher of the present utility model, during operation, first pour the PVC material into the storage bin of the workbench 12. When pouring, the weighing sensors measure the weight of the poured PVC material, and the display 51 shows the measurement result, which is convenient for workers to operate. Then, open the first hydraulic cylinder 21. The first hydraulic cylinder 21 provides power to drive the first pressing plate 23 to move downward to extrude the PVC material. Then, open the second hydraulic cylinder 24. The second hydraulic cylinder 24 provides power to drive the second pressing plate 25 to move leftward to extrude the PVC material. The first hydraulic cylinder 21 and the second hydraulic cylinder 24 cooperate to extrude the PVC material into a rod shape. Then, open the third hydraulic cylinder 31. The third hydraulic cylinder 31 provides power to drive the push plate 32 to move forward. The push plate 32 moves forward to push the extruded rod-shaped PVC material forward. Then, open the motor 43. The motor 43 provides power to drive the cutter group 41 to rotate, and the cutter group 41 rotates to slice the PVC material.

[0034] The first hydraulic cylinder 21, the plurality of second hydraulic cylinders 24, the third hydraulic cylinder 31, the motor 43, the plurality of weighing sensors and the display 51 of the present utility model are purchased on the market. Those skilled in the art only need to install and operate them according to the attached user manual, without the need for creative labor from those skilled in the art.

[0035] The main functions achieved by the present utility model are as follows: By setting an extrusion device 02, a pushing device 03, and a slicing device 04, the PVC material is extruded and sliced, making the size of the finished product tend to be consistent, reducing the difficulty of feeding, and improving the crushing effect; it solves the prior art problems that PVC has strong toughness, the existing crushing devices are prone to leaving large pieces of broken materials during crushing, the crushing effect is not good, and the quality of PVC is small, making it difficult to feed for the existing crushing devices and the crushing effect is not good.

[0036] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A PVC profile scrap crusher, comprising a body (01); characterized in that, It also includes an extrusion device (02), a pushing device (03), a slicing device (04) and a weighing device (05). The extrusion device (02), the pushing device (03), the slicing device (04) and the weighing device (05) are all installed on the fuselage (01). The fuselage (01) provides support and contains PVC materials. The extrusion device (02) extrudes the PVC materials. The pushing device (03) pushes the extruded PVC materials. The slicing device (04) slices the extruded PVC materials. The weighing device (05) weighs the PVC materials in the fuselage (01).

2. The PVC profile scrap crusher according to claim 1, characterized in that, The fuselage (01) includes a plurality of columns (11), a workbench (12), a first bracket (13), a second bracket (14), a third bracket (15), a fourth bracket (16) and a slicing box (17). The workbench (12) is installed at the top of the plurality of columns (11). A storage box is arranged at the left part of the workbench (12). A first through groove is arranged at the right end of the storage box. The same second through groove runs through the front and rear ends of the storage box. The first bracket (13) is installed at the top of the workbench (12). The second bracket (14) is installed on the first bracket (13), and the second bracket (14) is provided with a mounting hole and a plurality of through holes. The third bracket (15) is installed at the rear end of the left rear column (11). The fourth bracket (16) is installed at the top of the third bracket (15), and the fourth bracket (16) is aligned with the second through groove. The slicing box (17) is installed at the front end of the second through groove, and a discharge port is arranged at the front end of the slicing box (17).

3. The PVC profile scrap crusher according to claim 2, characterized in that, The extrusion device (02) includes a first hydraulic cylinder (21), a plurality of guide columns (22), a first pressing plate (23), a plurality of second hydraulic cylinders (24) and a second pressing plate (25). The first hydraulic cylinder (21) is installed in the mounting hole of the second bracket (14). The plurality of guide columns (22) are respectively slidably installed in the plurality of through holes of the second bracket (14). The first pressing plate (23) is installed at the bottom ends of the first hydraulic cylinder (21) and the plurality of guide columns (22). The plurality of second hydraulic cylinders (24) are all installed at the top of the workbench (12). The second pressing plate (25) is installed at the left end of the plurality of second hydraulic cylinders (24), and the second pressing plate (25) is slidably matched with the first through groove of the workbench (12).

4. The PVC profile scrap crusher according to claim 2, characterized in that, The pushing device (03) includes a third hydraulic cylinder (31) and a push plate (32). The third hydraulic cylinder (31) is installed at the top of the fourth bracket (16). The push plate (32) is installed at the front end of the third hydraulic cylinder (31).

5. The PVC profile scrap crusher according to claim 2, characterized in that, The slicing device (04) includes a cutter group (41), a reducer (42) and a motor (43). The cutter group (41) is rotatably installed inside the slicing box (17). A plurality of blades are arranged on the cutter group (41). The reducer (42) is fixedly installed at the front end of the slicing box (17). The motor (43) is fixedly installed at the front end of the reducer (42), and the motor (43) provides power to the cutter group (41) through the reducer (42).

6. The PVC profile scrap crusher according to claim 2, characterized in that, The weighing device (05) includes a plurality of weighing sensors and a display (51). The plurality of weighing sensors are respectively installed between the plurality of columns (11) and the workbench (12). The display (51) is installed at the front end of the workbench (12).

Citation Information

Patent Citations

  • PVC material recycling and crushing device

    CN221496761U