New energy battery steel belt shaping and packaging equipment
Through the full process automation of the new energy battery steel belt fixed packaging equipment, the problems of low efficiency and high cost in the production of new energy vehicle battery fixed steel belts are solved, and efficient and stable automated production and packaging are achieved.
Patent Information
- Application Number
- CN202422166470.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-04
AI Technical Summary
In the production process of existing new energy vehicle battery fixed steel belts, it depends on low manual operation efficiency and high cost, making it difficult to achieve automation of mass production.
A new energy battery steel belt shaping packaging equipment was designed, including full-process automated operations such as conveying, material collection, molding, glue wrapping and cutting packaging. Automatic equipment and mechanisms such as conveying mechanisms, material collection mechanisms, molding mechanisms, glue wrapping mechanisms and cutting packaging mechanisms are used to achieve accurate shaping and automated glue wrapping of frame steel belts.
Improve production efficiency, reduce labor costs, ensure the accuracy and consistency of glue wrapping, ensure the appearance and quality of the product, and the unloading shaping rack makes the product arranged neatly, making it easy to transport and store.
Smart Images
Figure CN223174409U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy battery fixing steel strip production, in particular to a new energy battery steel strip shaping and packaging device. Background Technique
[0002] The fixing steel strip of new energy vehicle batteries is a device used to fix the battery pack of new energy vehicles. In new energy vehicles, the battery pack is usually composed of multiple battery monomers. To ensure the safe and stable operation of the battery pack during vehicle operation, fixing steel strips are required to firmly fix the battery pack at a specific position in the vehicle. It is usually made of high-strength and corrosion-resistant steel, and an insulating material needs to be set outside the steel strip to ensure the firmness, long-term reliability, and safety of the fixation. The structural design of the fixing steel strip should consider the size and shape of the battery pack, as well as the structural characteristics of the vehicle, to ensure that the entire battery pack can be completely wrapped and fixed.
[0003] During the production process of the fixing steel strip, it needs to be bent and formed, and then tested. After testing, it is subjected to rubber coating and packaging. In the existing production process of the fixing steel strip, all operations are carried out manually. Manual operation has low efficiency and high batch production costs. Therefore, new improvements need to be made to the existing production of fixing steel strips. Content of the Utility Model
[0004] To solve the above problems, the utility model realizes a new energy battery steel strip shaping and packaging device that automates the entire process from raw materials to finished product packaging of the frame steel strip, greatly improving production efficiency and reducing labor costs.
[0005] The technical solution adopted by the utility model is: a new energy battery steel strip shaping and packaging device, including a conveying mechanism, a material taking mechanism, a shaping transmission mechanism, a shaping mechanism, a rubber coating mechanism, a blanking mechanism, and a blanking and packaging mechanism; the conveying mechanism is used for conveying the frame steel strip, the material taking mechanism is used for taking the frame steel strip from the conveying mechanism and placing it on the shaping mechanism, the shaping mechanism is used for pressing and shaping the frame steel strip, the shaping transmission mechanism is used for driving the shaping mechanism to move towards the rubber coating mechanism, the rubber coating mechanism is used for winding a tape around one end of the frame steel strip, the blanking mechanism is used for grasping and placing the frame steel strip that has completed rubber coating onto the blanking and packaging mechanism, and the blanking and packaging mechanism includes a blanking conveying component, a blanking conveying table, and a blanking shaping frame, and the blanking shaping frame is used for positioning and stacking the frame steel strip.
[0006] For further improvement of the above solution, the conveying mechanism is used for conveying the frame steel strip, the conveying mechanism includes a conveying chain, conveying rollers, and conveying hooks, the conveying rollers are used for driving the conveying chain to transmit, the conveying hooks are arranged on the conveying chain and are used for hanging the frame steel strip for conveying, and the material taking mechanism is used for grasping the frame steel strip on the conveying hooks.
[0007] A further improvement to the above solution is that the material taking mechanism includes a column, a lifting module arranged on the column, a rotation driving module installed on the lifting module, a material taking driving module arranged on the rotation driving module, and a material taking bracket arranged on the material taking driving module. A material taking suction cup is arranged on the material taking bracket. The rotation driving module is used to drive the frame steel belt grabbed by the material taking suction cup to rotate. After rotation, the material taking suction cup grabs the frame steel belt from the conveying mechanism and places it on the shaping mechanism.
[0008] A further improvement to the above solution is that an installation slot is arranged on the material taking bracket, and a plurality of material taking suction cups are arranged. The plurality of material taking suction cups are continuously arranged along the length direction of the installation slot.
[0009] A further improvement to the above solution is that the lifting module is a linear transmission module, the rotation driving module is a motor, and the material taking driving module is a cylinder; the shaping transmission mechanism is a linear transmission module.
[0010] A further improvement to the above solution is that the shaping mechanism includes a shaping base plate, a shaping groove arranged on the shaping base plate, an inner circumferential shaping clamping module and an outer circumferential shaping clamping module respectively located on the outer circumference and inner circumference of the shaping groove; the inner circumferential shaping clamping module and the outer circumferential shaping clamping module cooperate to clamp and shape the frame steel belt.
[0011] A further improvement to the above solution is that the inner circumferential shaping clamping module includes an inner clamping driving module and an inner clamping block, the outer circumferential shaping clamping module includes an outer clamping driving module and an outer clamping block, and an L-shaped right-angle clamping groove is formed opposite between the inner clamping block and the outer clamping block to clamp and shape the corners of the frame steel belt.
[0012] A further improvement to the above solution is that the rubber coating mechanism includes a transverse transmission module, a winding bracket, a winding holding assembly, a winding guide rail and a winding pulley. The transverse transmission module is located on one side of the shaping transmission mechanism. The winding bracket is arranged on the transverse transmission module. The winding holding assembly is arranged on the winding bracket. The winding holding assembly includes a driving holding roller group and an auxiliary holding roller group. A plurality of auxiliary holding roller groups are arranged and are annularly distributed with the driving holding roller group to form an annular transmission groove. The winding guide rail is an annular guide rail and is provided with an opening. The winding pulley is arranged on the winding guide rail and is close to one side of the opening. The driving holding roller group is used to drive the winding guide rail to transmit in the annular transmission groove.
[0013] A further improvement to the above solution is that the driving and holding roller group includes a driving motor, a driving shaft, and a driving guide roller. A driving groove is provided on the driving guide roller, and the driving groove is tangent to the outer diameter of the winding guide rail to drive the winding guide rail to move on the annular driving groove; the auxiliary holding roller group includes an auxiliary shaft and an auxiliary guide roller. An auxiliary groove is provided on the auxiliary guide roller, and the auxiliary groove is tangent to the outer diameter of the winding guide rail to allow the winding guide rail to move.
[0014] A further improvement to the above solution is that the blanking mechanism includes a gantry, a blanking transmission module, a blanking lifting module, and a blanking and picking module. The blanking transmission module is arranged on the gantry, the blanking lifting module is arranged on the blanking transmission module, the blanking and picking module is arranged on the blanking lifting module, and the blanking and picking module is provided with at least two air grippers and clamping plates arranged on the air grippers; the blanking and shaping frame includes a plurality of positioning guide rods for fixing the box-shaped steel strip.
[0015] The beneficial effects of the present utility model are as follows:
[0016] Compared with the preparation of the existing new energy vehicle battery fixing steel strip, the present utility model covers processes such as conveying, picking, shaping, rubber coating, and blanking and packaging, realizing the full-process automated operation of the box-shaped steel strip from raw material to finished product packaging, greatly improving production efficiency and reducing labor costs. Driven by the shaping transmission mechanism, the shaping mechanism can move towards the rubber coating mechanism, enabling the box-shaped steel strip to be accurately positioned during the rubber coating process, ensuring the accuracy and consistency of the rubber coating. The rubber coating mechanism can wind the tape around one end of the box-shaped steel strip, realizing the rubber coating treatment of the steel strip, effectively guaranteeing the appearance and quality of the product. The blanking and shaping frame in the blanking and packaging mechanism can position and stack the box-shaped steel strips, making the packaged products arranged neatly and stably, facilitating subsequent transportation and storage. Through multiple technical effects such as automated production, accurate positioning, integrated rubber coating, stable stacking, optimized production process, stable quality, multi-functional applicability, and energy conservation and environmental protection, the present utility model provides an efficient, stable, and reliable solution for the production process, contributing to the production and packaging of new energy battery steel strips.
[0017] The material taking mechanism of the utility model takes the box-shaped steel belt and places it on the shaping mechanism, and the shaping transmission mechanism transfers the shaping mechanism towards the rubber coating mechanism, realizing the automated operation of the entire rubber coating process. Such a design improves the production efficiency and the consistency of product quality. The shaping mechanism can accurately shape the box-shaped steel belt, ensuring that the shape and size of the steel belt meet the requirements during the rubber coating process, and improving the rubber coating effect and the stability of product quality. The rubber coating mechanism adopts an annular transmission structure, and the transverse transmission module, winding bracket, winding holding assembly, winding guide rail and winding pulley cooperate with each other to form an annular transmission groove. This design makes the transmission during the rubber coating process more stable and reliable, avoiding the rubber coating quality problems caused by uneven transmission. The winding holding assembly includes a driving holding roller group and an auxiliary holding roller group. The auxiliary holding roller group is provided with multiple rollers and is annularly distributed with the driving holding roller group to form an annular transmission groove. This design enables the steel belt to be evenly supported during the rubber coating process, avoiding the rubber coating quality problems caused by uneven support. The winding guide rail is an annular guide rail, which can be adjusted according to the size and shape of the steel belt to adapt to products of different specifications and shapes, improving the versatility and adaptability of the equipment. Through technical effects such as automated operation, accurate shaping, annular transmission, multi-point support, flexible adaptation and improved production efficiency, the utility model provides strong support for the rubber coating process of the battery fixing steel belt, and can improve the rubber coating efficiency and reduce the labor cost. Description of the Drawings
[0018] Figure 1 is a three-dimensional schematic diagram of the new energy battery steel belt shaping and packaging equipment of the utility model;
[0019] Figure 2 is Figure 1 a three-dimensional schematic diagram of another perspective of the new energy battery steel belt shaping and packaging equipment in
[0020] Figure 3 is Figure 1 a three-dimensional schematic diagram of another perspective of the new energy battery steel belt shaping and packaging equipment in
[0021] Figure 4 is Figure 1 a three-dimensional structural schematic diagram of another perspective of the new energy battery steel belt shaping and packaging equipment in
[0022] Figure 5 is Figure 4 an enlarged schematic diagram of part A in
[0023] Figure 6 is Figure 1 a structural schematic diagram of the rubber coating mechanism of the new energy battery steel belt shaping and packaging equipment in
[0024] Description of the Reference Numerals: Conveying mechanism 1, conveying chain 11, conveying roller 12, conveying hook 13;
[0025] Material taking mechanism 2, column 21, lifting module 22, rotary drive module 23, material taking drive module 24, material taking bracket 25, installation slot 251, material taking suction cup 26, shaping transmission mechanism 3;
[0026] Shaping mechanism 4, shaping substrate 41, shaping groove 42, inner circumferential shaping clamping module 43, inner clamping drive module 431, inner clamping block 432, outer circumferential shaping clamping module 44, outer clamping drive module 441, outer clamping block 442;
[0027] Coating mechanism 5, transverse transmission module 51, winding bracket 52, winding holding assembly 53, driving holding roller group 531, driving motor 5311, driving shaft 5312, driving guide roller 5313, driving groove 5314, auxiliary holding roller group 532, auxiliary shaft 5321, auxiliary guide roller 5322, auxiliary groove 5323, winding guide rail 54, winding pulley 55;
[0028] Material discharging mechanism 6, gantry 61, material discharging transmission module 62, material discharging lifting module 63, material discharging and taking module 64, air gripper 641, clamping plate 642;
[0029] Material discharging and packaging mechanism 7, material discharging conveyor assembly 71, material discharging conveyor table 72, material discharging shaping frame 73, positioning guide rod 731. Specific embodiments
[0030] For the convenience of understanding the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. The preferred embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0031] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. As Figures 1 to 6As shown in the figure, in an embodiment of the present utility model, a new energy battery steel strip shaping and packaging device is involved, including a conveying mechanism 1, a material taking mechanism 2, a shaping transmission mechanism 3, a shaping mechanism 4, a rubber coating mechanism 5, a blanking mechanism 6, and a blanking and packaging mechanism 7; the conveying mechanism 1 is used for conveying the frame-shaped steel strip, the material taking mechanism 2 is used for taking the frame-shaped steel strip from the conveying mechanism 1 and placing it on the shaping mechanism 4, the shaping mechanism 4 is used for pressing and shaping the frame-shaped steel strip, the shaping transmission mechanism 3 is used for driving the shaping mechanism 4 to move towards the rubber coating mechanism 5, the rubber coating mechanism 5 is used for winding a tape around one end of the frame-shaped steel strip, the blanking mechanism 6 is used for grasping and placing the frame-shaped steel strip after rubber coating onto the blanking and packaging mechanism 7, and the blanking and packaging mechanism 7 includes a blanking conveying component 71, a blanking conveying table 72, and a blanking shaping frame 73. The blanking shaping frame 73 is used for positioning and stacking the frame-shaped steel strip. The blanking conveying table 72 is arranged on the blanking conveying component 71, and the blanking shaping frame 73 is arranged on the blanking conveying table 72. In this embodiment, processes such as conveying, material taking, shaping, rubber coating, and blanking and packaging are covered, realizing the full-process automated operation of the frame-shaped steel strip from raw material to finished product packaging, greatly improving production efficiency and reducing labor costs. Driven by the shaping transmission mechanism 3, the shaping mechanism 4 can move towards the rubber coating mechanism 5, enabling the frame-shaped steel strip to be accurately positioned during the rubber coating process, ensuring the accuracy and consistency of rubber coating. The rubber coating mechanism 5 can wind a tape around one end of the frame-shaped steel strip, realizing the rubber coating treatment of the steel strip, effectively guaranteeing the appearance and quality of the product. The blanking shaping frame 73 in the blanking and packaging mechanism 7 can position and stack the frame-shaped steel strip, making the packaged products arranged neatly and stably, facilitating subsequent transportation and storage. This embodiment provides an efficient, stable, and reliable solution for the production process through multiple technical effects such as automated production, accurate positioning, integrated rubber coating, stable stacking, production process optimization, quality stability, multi-functional applicability, and energy conservation and environmental protection, assisting in the production and packaging of new energy battery steel strips.
[0033] The conveying mechanism 1 is used for conveying the box-shaped steel strip. The conveying mechanism 1 includes a conveying chain 11, conveying rollers 12 and conveying hooks 13. The conveying rollers 12 are used to drive the conveying chain 11 to transmit. The conveying hooks 13 are arranged on the conveying chain 11 and are used to hang and convey the box-shaped steel strip. The material taking mechanism 2 is used to grab the box-shaped steel strip on the conveying hook 13. In this embodiment, through the cooperation of the conveying chain 11, conveying rollers 12 and conveying hooks 13, the conveying mechanism 1 realizes the smooth conveying of the box-shaped steel strip. Such a design ensures the conveying stability of the box-shaped steel strip during the rubber coating process and avoids production problems caused by unsmooth conveying. The front end of the material taking mechanism 2 is provided with the conveying mechanism 1, which can realize the rapid conveying of the box-shaped steel strip and grab the box-shaped steel strip on the conveying hook 13. Such a design improves the efficiency and accuracy of material taking and helps to improve the production efficiency of the entire rubber coating device. The combination of the conveying mechanism 1 and the material taking mechanism 2 enables the conveying and material taking processes of the box-shaped steel strip to achieve automated operations, reduces the need for manual intervention, and improves the automation level and production efficiency of the production line. The conveying rollers 12 drive the conveying chain 11 to transmit, and the conveying hooks 13 are used to hang and convey the box-shaped steel strip. This conveying method ensures the stability and reliability of the box-shaped steel strip during the conveying process and ensures the smooth progress of subsequent processes.
[0034] The material taking mechanism 2 includes a column 21, a lifting module 22 arranged on the column 21, a rotary drive module 23 installed on the lifting module 22, a material taking drive module 24 arranged on the rotary drive module 23, and a material taking bracket 25 arranged on the material taking drive module 24. A material taking suction cup 26 is arranged on the material taking bracket 25. The rotary drive module 23 is used to drive the box-shaped steel belt grabbed by the material taking suction cup 26 to rotate. After rotation, the material taking suction cup 26 grabs the box-shaped steel belt from the conveying mechanism 1 and places it on the shaping mechanism 4. Specifically, an installation slot 251 is arranged on the material taking bracket 25. A plurality of material taking suction cups 26 are arranged, and the plurality of material taking suction cups 26 are continuously arranged along the length direction of the installation slot 251. In this embodiment, through the cooperation of the lifting module 22, the rotary drive module 23, and the material taking drive module 24, the material taking suction cup 26 arranged on the material taking bracket 25 can accurately grab the box-shaped steel belt and grab and place it from the conveying mechanism 1 onto the shaping mechanism 4. Such a design ensures the accuracy and stability of the material taking process and avoids production problems caused by inaccurate material taking. A plurality of material taking suction cups 26 are arranged on the material taking bracket 25 and are continuously arranged along the length direction of the installation slot 251, which can realize the simultaneous material taking operation of a plurality of box-shaped steel belts, improving the material taking efficiency and the working speed of the production line. The linear transmission module, the rotary drive module 23 driven by a motor, and the material taking drive module 24 driven by a cylinder enable the material taking process to achieve automated operation, reducing the need for manual intervention, and improving the automation degree and production efficiency of the production line. The plurality of material taking suction cups 26 are continuously arranged along the length direction of the installation slot 251, ensuring the stability and reliability of the box-shaped steel belt during the grabbing process and avoiding production problems caused by unstable grabbing.
[0035] The lifting module 22 is a linear transmission module, the rotary drive module 23 is a motor, and the material taking drive module 24 is a cylinder; the shaping transmission mechanism 3 is a linear transmission module. Specifically, a linear motor or a lead screw module is used for linear transmission, with good transmission stability and high precision.
[0036] The shaping mechanism 4 includes a shaping substrate 41, a shaping groove 42 provided on the shaping substrate 41, an inner peripheral shaping clamping module 43 and an outer peripheral shaping clamping module 44 located on the outer and inner peripheries of the shaping groove 42 respectively; the inner peripheral shaping clamping module 43 and the outer peripheral shaping clamping module 44 cooperate to clamp and shape the box-shaped steel strip. Specifically, the inner peripheral shaping clamping module 43 includes an inner clamping drive module 431 and an inner clamping block 432, and the outer peripheral shaping clamping module 44 includes an outer clamping drive module 441 and an outer clamping block 442. The inner clamping block 432 and the outer clamping block 442 are oppositely formed with an L-shaped right-angle clamping groove to clamp and shape the corners of the box-shaped steel strip. In this embodiment, through the cooperation of the inner peripheral shaping clamping module 43 and the outer peripheral shaping clamping module 44, accurate shaping and clamping operations can be performed on the box-shaped steel strip. Such a design ensures that the shape and size of the box-shaped steel strip meet the requirements during the encapsulation process, improving the encapsulation effect and the stability of product quality. The inner peripheral shaping clamping module 43 and the outer peripheral shaping clamping module 44 are respectively located on the outer and inner peripheries of the shaping groove 42, and the inner clamping block 432 and the outer clamping block 442 are oppositely formed with an L-shaped right-angle clamping groove, which can stably clamp and shape the corners of the box-shaped steel strip. Such a design guarantees the stability and reliability of the box-shaped steel strip during the shaping process, avoiding production problems caused by unstable clamping. The inner clamping drive module 431 and the outer clamping drive module 441 achieve automatic control of the clamping module, enabling the shaping process to be automated, reducing the need for manual intervention, and improving the automation level and production efficiency of the production line. The design of the L-shaped right-angle clamping groove enables the clamping module to adapt to box-shaped steel strips of different shapes and sizes, having a certain degree of versatility and adaptability, and reducing the cost and time of replacing the mold.
[0037] Refer to Figure 6As shown, the rubber coating mechanism 5 includes a transverse transmission module 51, a winding bracket 52, a winding holding assembly 53, a winding guide rail 54 and a winding pulley 55. The transverse transmission module 51 is located on one side of the shaping transmission mechanism 3. The winding bracket 52 is arranged on the transverse transmission module 51. The winding holding assembly 53 is arranged on the winding bracket 52. The winding holding assembly 53 includes a driving holding roller group 531 and an auxiliary holding roller group 532. A plurality of auxiliary holding roller groups 532 are provided and are annularly distributed with the driving holding roller group 531 to form an annular transmission groove. The winding guide rail 54 is an annular guide rail and is provided with an opening. The winding pulley 55 is arranged on the winding guide rail 54 and on the side close to the opening. The driving holding roller group 531 is used to drive the winding guide rail 54 to move in the annular transmission groove. The material taking mechanism 2 takes and places the box-shaped steel belt on the shaping mechanism 4, and the shaping transmission mechanism 3 transfers the shaping mechanism 4 towards the rubber coating mechanism 5, realizing the automated operation of the entire rubber coating process. Such a design improves the production efficiency and the consistency of product quality. The shaping mechanism 4 can accurately shape the box-shaped steel belt, ensuring that the shape and size of the steel belt during the rubber coating process meet the requirements, and improving the rubber coating effect and the stability of product quality. The rubber coating mechanism 5 adopts an annular transmission structure, and the transverse transmission module 51, the winding bracket 52, the winding holding assembly 53, the winding guide rail 54 and the winding pulley 55 cooperate with each other to form an annular transmission groove. This design makes the transmission during the rubber coating process more stable and reliable, avoiding the rubber coating quality problems caused by uneven transmission. The winding holding assembly 53 includes a driving holding roller group 531 and an auxiliary holding roller group 532. A plurality of auxiliary holding roller groups 532 are provided and are annularly distributed with the driving holding roller group 531 to form an annular transmission groove. This design enables the steel belt to be evenly supported during the rubber coating process, avoiding the rubber coating quality problems caused by uneven support. The winding guide rail 54 is an annular guide rail and can be adjusted according to the size and shape of the steel belt, adapting to products of different specifications and shapes, and improving the versatility and adaptability of the equipment. The utility model provides strong support for the rubber coating process of the battery fixing steel belt through technical effects such as automated operation, accurate shaping, annular transmission, multi-point support, flexible adaptation and improved production efficiency, and can improve the rubber coating efficiency and reduce the labor cost. A scissor mechanism 56 is arranged on one side of the rubber coating mechanism 5, and the scissor mechanism 5 is used to cut the tape on the winding pulley 55.
[0038] The driving holding roller set 531 includes a driving motor 5311, a driving shaft 5312, and a driving guide roller 5313. A driving groove 5314 is provided on the driving guide roller 5313, and the driving groove 5314 is tangent to the outer diameter of the winding guide rail 54 to drive the winding guide rail 54 to move on the annular transmission groove. The auxiliary holding roller set 532 includes an auxiliary shaft 5321 and an auxiliary guide roller 5322. An auxiliary groove 5323 is provided on the auxiliary guide roller 5322, and the auxiliary groove 5323 is tangent to the outer diameter of the winding guide rail 54 to supply the winding guide rail 54 to move. In this embodiment, the driving guide roller 5313 and the auxiliary guide roller 5322 are respectively provided with the driving groove 5314 and the auxiliary groove 5323, which are tangent to the outer diameter of the winding guide rail 54 to supply the winding guide rail 54 to move. Such a design ensures the smooth movement of the winding guide rail 54 in the annular transmission groove and avoids the problem of rubber coating quality caused by uneven movement. The driving groove 5314 and the auxiliary groove 5323 are tangent to the outer diameter of the winding guide rail 54, ensuring the accuracy and stability of the winding guide rail 54 during the movement process, making the movement during the rubber coating process more reliable and accurate. The supporting effect of the driving guide roller 5313 and the auxiliary guide roller 5322 on the winding guide rail 54 during the movement process can ensure the stability and reliability of the winding guide rail 54 and avoid the problem of rubber coating quality caused by insufficient support. The design of the driving holding roller set 531 and the auxiliary holding roller set 532 enables the transmission components of the rubber coating device to achieve automated operation, reduces the need for manual intervention, and improves the automation level and production efficiency of the production line.
[0039] The blanking mechanism 6 includes a gantry 61, a blanking transmission module 62, a blanking lifting module 63, and a blanking picking module 64. The blanking transmission module 62 is arranged on the gantry 61. The blanking lifting module 63 is arranged on the blanking transmission module 62. The blanking picking module 64 is arranged on the blanking lifting module 63. The blanking picking module 64 is provided with at least two air grippers 641 and clamping plates 642 arranged on the air grippers 641. The blanking shaping frame 73 includes a plurality of positioning guide rods 731 for fixing the box-shaped steel strip. In this embodiment, through the cooperation of the gantry 61, the blanking transmission module 62, the blanking lifting module 63, and the blanking picking module 64, the accurate blanking operation of the box-shaped steel strip after rubber coating is realized, ensuring the accuracy and stability of the blanking process and avoiding production problems caused by inaccurate blanking. The blanking picking module 64 is provided with at least two air grippers 641 and clamping plates 642 arranged on the air grippers 641, which can realize the simultaneous grasping and blanking operations of multiple box-shaped steel strips, improving the blanking efficiency and the working speed of the production line. The design of the air grippers 641 and the clamping plates 642 ensures the stability and reliability of the box-shaped steel strip during the blanking process and avoids production problems caused by unstable blanking. The blanking shaping frame 73 includes a plurality of positioning guide rods 731 for fixing the box-shaped steel strip, which can adapt to box-shaped steel strips of different specifications and shapes, improving the versatility and adaptability of the equipment and reducing the cost and time of replacing the mold. The design of the blanking mechanism 6 enables the blanking process to achieve automated operation, reducing the need for manual intervention, improving the automation level and production efficiency of the production line.
[0040] The above embodiments only represent several implementation manners of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the appended claims.
Claims
1. A new energy battery steel strip shaping and packaging device, characterized in that: It includes a conveying mechanism, a material taking mechanism, a shaping transmission mechanism, a shaping mechanism, a rubber coating mechanism, a blanking mechanism and a blanking and packaging mechanism; the conveying mechanism is used for conveying the frame-shaped steel belt, the material taking mechanism is used for taking the frame-shaped steel belt from the conveying mechanism and placing it on the shaping mechanism, the shaping mechanism is used for pressing and shaping the frame-shaped steel belt, the shaping transmission mechanism is used for driving the shaping mechanism to move towards the rubber coating mechanism, the rubber coating mechanism is used for winding a tape around one end of the frame-shaped steel belt, the blanking mechanism is used for grasping and placing the frame-shaped steel belt after rubber coating on the blanking and packaging mechanism, and the blanking and packaging mechanism includes a blanking conveying component, a blanking conveying table and a blanking shaping frame, and the blanking shaping frame is used for positioning and stacking the frame-shaped steel belt.
2. The new energy battery steel strip shaping and packaging equipment according to claim 1, wherein: The conveying mechanism is used for conveying the frame-shaped steel belt. The conveying mechanism includes a conveying chain, conveying rollers and conveying hooks. The conveying rollers are used for driving the conveying chain to transmit. The conveying hooks are arranged on the conveying chain and are used for hanging the frame-shaped steel belt for conveying. The material taking mechanism is used for grasping the frame-shaped steel belt on the conveying hooks.
3. The new energy battery steel strip shaping and packaging equipment according to claim 1, wherein: The material taking mechanism includes a column, a lifting module arranged on the column, a rotary driving module installed on the lifting module, a material taking driving module arranged on the rotary driving module and a material taking bracket arranged on the material taking driving module. A material taking suction cup is arranged on the material taking bracket. The rotary driving module is used for driving the frame-shaped steel belt grasped by the material taking suction cup to rotate. After rotation, the material taking suction cup grasps the frame-shaped steel belt from the conveying mechanism and places it on the shaping mechanism.
4. The new energy battery steel strip shaping and packaging equipment according to claim 3, characterized in that: An installation slot is arranged on the material taking bracket. A plurality of material taking suction cups are arranged, and the plurality of material taking suction cups are continuously arranged along the length direction of the installation slot.
5. The new energy battery steel strip shaping and packaging equipment according to claim 3, characterized in that: The lifting module is a linear transmission module, the rotary driving module is a motor, and the material taking driving module is a cylinder; the shaping transmission mechanism is a linear transmission module.
6. The new energy battery steel strip shaping and packaging equipment according to claim 1, characterized in that: The shaping mechanism includes a shaping base plate, a shaping groove arranged on the shaping base plate, an inner circumferential shaping clamping module and an outer circumferential shaping clamping module located on the outer circumference and inner circumference of the shaping groove respectively; the inner circumferential shaping clamping module and the outer circumferential shaping clamping module cooperate to clamp and shape the frame-shaped steel belt.
7. The new energy battery steel strip shaping and packaging equipment according to claim 6, characterized in that: The inner circumferential shaping clamping module includes an inner clamping driving module and an inner clamping block. The outer circumferential shaping clamping module includes an outer clamping driving module and an outer clamping block. An L-shaped right-angle clamping groove is formed opposite between the inner clamping block and the outer clamping block to clamp and shape the corner of the frame-shaped steel belt.
8. The new energy battery steel belt shaping and packaging equipment according to claim 1, wherein: The rubber coating mechanism includes a transverse transmission module, a winding bracket, a winding holding component, a winding guide rail and a winding pulley. The transverse transmission module is located on one side of the shaping transmission mechanism. The winding bracket is arranged on the transverse transmission module. The winding holding component is arranged on the winding bracket. The winding holding component includes a driving holding roller group and an auxiliary holding roller group. A plurality of auxiliary holding roller groups are arranged and are annularly distributed with the driving holding roller group to form an annular transmission groove. The winding guide rail is an annular guide rail and is provided with an opening. The winding pulley is arranged on the winding guide rail and on the side close to the opening. The driving holding roller group is used for driving the winding guide rail to transmit in the annular transmission groove.
9. The new energy battery steel belt shaping and packaging equipment according to claim 8, characterized in that: The driving and holding roller set includes a driving motor, a driving shaft, and a driving guide roller. A driving groove is provided on the driving guide roller, and the driving groove is tangent to the outer diameter of the winding guide rail to drive the winding guide rail to move on the annular transmission groove; the auxiliary holding roller set includes an auxiliary shaft and an auxiliary guide roller. An auxiliary groove is provided on the auxiliary guide roller, and the auxiliary groove is tangent to the outer diameter of the winding guide rail to allow the winding guide rail to move.
10. The new energy battery steel belt shaping and packaging equipment according to claim 1, characterized in that: The blanking mechanism includes a gantry, a blanking transmission module, a blanking lifting module, and a blanking material taking module. The blanking transmission module is arranged on the gantry, the blanking lifting module is arranged on the blanking transmission module, the blanking material taking module is arranged on the blanking lifting module, and the blanking material taking module is provided with at least two air claws and clamping plates arranged on the air claws; the blanking shaping frame includes a plurality of positioning guide rods for fixing the box-shaped steel belt.