Automatic discharging device for inductance magnetic cores

Abstract

The utility model belongs to the technical field of inductance magnetic core machining, and particularly relates to an inductance magnetic core automatic discharging device which comprises a discharging support, a magnetic attraction contact piece, a magnetic piece, a magnetic attraction air cylinder, a Y-axis discharging moving module and a Z-axis discharging moving module. The Z-axis discharging moving module is connected with the output end of the Y-axis discharging moving module and can be driven by the Y-axis discharging moving module to move to the position above an inductance magnetic core, and the magnetic attraction contact piece is connected with the output end of the Z-axis discharging moving module and can make contact with the inductance magnetic core through combined driving of the Y-axis discharging moving module and the Z-axis discharging moving module. The magnetic suction air cylinder is connected with the magnetic piece and used for driving the magnetic piece to make contact with or be separated from the magnetic contact piece. According to the automatic discharging device, automatic discharging of produced and machined inductance magnetic cores instead of manual work is achieved, and therefore production efficiency and production quality are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of inductance magnetic core processing, and particularly relates to an automatic unloading device for inductance magnetic cores. Background Art

[0002] Inductance magnetic cores are important electronic components used in electronic products. Electronic products that require the use of inductance magnetic cores include telephones, refrigerators, radios, televisions, loudspeakers, headphones, wireless charging devices, etc. The reason for using inductance magnetic cores in these electronic products is that inductance magnetic cores have directivity and ferromagnetism, can generate a magnetic field around them, and magnetize some magnetic materials. These characteristics of inductance magnetic cores play an important role in electronic products. Therefore, it is necessary to perform specific processing on inductance magnetic cores, such as strength strengthening processing. After the processing of inductance magnetic cores is completed, the current production mode stays at manual operation or semi-automatic operation, and the production efficiency still needs to be improved. Content of the Utility Model

[0003] The purpose of the utility model is to provide an automatic unloading device for inductance magnetic cores, aiming to realize the automatic unloading of inductance magnetic cores that have completed production processing instead of manual labor, thereby improving production efficiency and production quality.

[0004] To achieve the above purpose, an embodiment of the utility model provides an automatic unloading device for inductance magnetic cores, which includes a unloading support, a magnetic adsorption contact member, a magnetic member, a magnetic adsorption cylinder, a Y-axis unloading moving module, and a Z-axis unloading moving module. The unloading support is installed on the chassis. The Y-axis unloading moving module is installed on the unloading rack. The Z-axis unloading moving module is connected to the output end of the Y-axis unloading moving module and can be driven by the Y-axis unloading moving module to move above the inductance magnetic core. The magnetic adsorption contact member is connected to the output end of the Z-axis unloading moving module and can contact the inductance magnetic core through the combined drive of the Y-axis unloading moving module and the Z-axis unloading moving module. The magnetic member is arranged above the magnetic adsorption contact member. The magnetic adsorption cylinder is connected to the magnetic member and is used to drive the magnetic member to contact or separate from the magnetic contact member.

[0005] Optionally, the automatic unloading device for inductance magnetic cores further includes a side support, a moving frame, and a connecting column. The side support is connected to the output end of the Y-axis unloading moving module. The Z-axis unloading moving module is installed at the bottom of the side support and its output end is arranged upward. The moving frame is installed on the side support and can move up and down relative to the side support. The Z-axis unloading moving module is installed on the side support and is connected to the moving frame to drive the moving frame to move up and down. The magnetic adsorption contact member is connected to the bottom of the moving frame through the connecting column. The magnetic adsorption cylinder is installed on the moving frame and its piston rod is arranged downward and is connected to the magnetic member.

[0006] Optionally, the moving frame includes an upper support plate, a lower support plate and a guide shaft. A bushing is installed on the side bracket. The guide shaft passes through the bushing, and the upper end of the guide shaft is connected to the upper support plate and the lower end is connected to the lower support plate. The upper support plate is connected to the output end of the Z-axis unloading moving module. The magnetic contact member is connected to the bottom of the lower support plate through the connecting column. The magnetic suction cylinder is installed on the lower support plate, and its piston rod passes downward through the lower support plate and then is connected to the magnetic member.

[0007] Optionally, the Y-axis unloading moving module is an electric cylinder.

[0008] Optionally, the Z-axis unloading moving module is a cylinder.

[0009] One or more of the above technical solutions in the inductor core automatic unloading device provided by the embodiment of the present invention at least have the following technical effects: In the inductor core automatic unloading device provided by the embodiment of the present invention, the Y-axis unloading moving module controls the Z-axis unloading moving module to move above the inductor core, and then the Z-axis unloading moving module drives the magnetic contact member connected thereto to move downward until it contacts the inductor core. Then, the magnetic suction cylinder drives the magnetic member to move downward to contact the top of the magnetic contact member, so that the inductor core is adsorbed through the magnetic contact member. The Z-axis unloading moving module continues to drive the magnetic contact member to move upward, thereby driving the inductor core to move upward. The Y-axis unloading moving module continues to drive the entire Z-axis unloading moving module away from the initial position of the inductor core. Finally, after the Z-axis unloading moving module controls the magnetic contact member to move downward to a set position, the magnetic suction cylinder drives the magnetic member to move upward away from the magnetic contact member until the inductor core adsorbed at the bottom of the magnetic contact member falls to the collection position, completing the automatic unloading of the inductor core, with high production efficiency and good quality. Description of the Drawings

[0010] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0011] Figure 1 It is a schematic structural diagram of the inductor core automatic unloading device provided by the embodiment of the present invention.

[0012] Figure 2 It is a schematic structural diagram of the inductor core glazing paint production line provided by the embodiment of the present invention.

[0013] Among them, the reference numerals in the figures are as follows:

[0014] 10—chassis, 20—conveying device, 30—loading device

[0015] 40—glazing device, 50—baking device, 60—automatic unloading device for inductive magnetic cores

[0016] 61—unloading bracket, 62—magnetic contact, 63—magnetic part

[0017] 64—magnetic suction cylinder, 65—Y-axis unloading moving module, 66—Z-axis unloading moving module

[0018] 67—side bracket, 68—moving frame, 69—connecting column

[0019] 671—bushing, 681—upper support plate, 682—lower support plate

[0020] 683—guide shaft. Detailed implementation manners

[0021] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions throughout. The following is by referring to the attached Figures 1 - 2 The described embodiments are exemplary and are intended to explain the embodiments of the present invention, and should not be construed as a limitation to the present invention.

[0022] In the description of the embodiments of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.

[0023] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the number of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present invention, "a plurality" means two or more unless otherwise specifically defined.

[0024] In the embodiments of the present utility model, unless otherwise clearly specified and defined, terms such as "installation", "connection", "linkage", "fixation", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral one; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0025] As Figure 1 shown, an automatic unloading device 60 for an inductive magnetic core is provided in an embodiment of the present utility model, which includes a unloading support 61, a magnetic adsorption contact member 62, a magnetic member 63, a magnetic adsorption cylinder 64, a Y-axis unloading moving module 65 and a Z-axis unloading moving module 66. The unloading support 61 is installed on the chassis 10, the Y-axis unloading moving module 65 is installed on the unloading frame, the Z-axis unloading moving module 66 is connected to the output end of the Y-axis unloading moving module 65 and can move above the inductive magnetic core under the drive of the Y-axis unloading moving module 65. The magnetic adsorption contact member 62 is connected to the output end of the Z-axis unloading moving module 66 and can contact the inductive magnetic core under the combined drive of the Y-axis unloading moving module 65 and the Z-axis unloading moving module 66. The magnetic member 63 is arranged above the magnetic adsorption contact member 62, and the magnetic adsorption cylinder 64 is connected to the magnetic member 63 and is used to drive the magnetic member 63 to contact or separate from the magnetic contact member.

[0026] Specifically, the Y-axis unloading moving module 65 controls the Z-axis unloading moving module 66 to move above the inductive magnetic core, and then the Z-axis unloading moving module 66 drives the magnetic adsorption contact member 62 connected thereto to move downward until it contacts the inductive magnetic core. Then, the magnetic adsorption cylinder 64 drives the magnetic member 63 to move downward to contact the top of the magnetic contact member, so as to adsorb the inductive magnetic core through the magnetic contact member. Then, the Z-axis unloading moving module 66 continues to drive the magnetic contact member to move upward, thereby driving the inductive magnetic core to move upward. Then, the Y-axis unloading moving module 65 drives the entire Z-axis unloading moving module 66 away from the initial position of the inductive magnetic core. Finally, after the Z-axis unloading moving module 66 controls the magnetic adsorption contact member 62 to move downward to a set position, the magnetic adsorption cylinder 64 drives the magnetic member 63 to move upward away from the magnetic contact member until the inductive magnetic core adsorbed at the bottom of the magnetic contact member falls to the collection position, completing the automatic unloading of the inductive magnetic core and ensuring high production efficiency.

[0027] Furthermore, as Figure 2As shown, the automatic unloading device 60 of the inductance magnetic core in this embodiment is applicable to the glaze painting production line of the inductance magnetic core. The glaze painting production line of the inductance magnetic core includes a chassis 10, a conveying device 20, a feeding device 30, a glazing device 40, a baking device 50 and an automatic unloading device 60 of the inductance magnetic core. The conveying device 20 is installed on the chassis 10. The feeding device 30 is arranged close to the chassis 10 and is used to convey the inductance magnetic core onto the conveying device 20. The glazing device 40 is installed at one end of the chassis 10 close to the feeding device 30 and is used to attach the glaze to the inductance magnetic core on the conveying device 20. The baking device 50 is arranged above the conveying device 20 and is used to bake the inductance magnetic core that is conveyed by the conveying device 20 and has been attached with glaze. The automatic unloading device 60 of the inductance magnetic core is installed at the other end of the chassis 10 and is used to unload the baked inductance magnetic core. In this embodiment, the automatic feeding of the inductance magnetic core and the automatic glazing process are realized through the glaze painting production line of the inductance magnetic core. Specifically, the feeding device 30 feeds the inductance magnetic core onto the conveying device 20 arranged on the chassis 10, and then the glazing device 40 attaches the configured glaze to the inductance magnetic core on the conveying device 20. The inductance magnetic core after glaze attachment continues to be conveyed by the conveying device 20 to the baking device 50 for baking. The baked inductance magnetic core continues to be conveyed forward by the conveying device 20 until the automatic unloading device 60 of the inductance magnetic core unloads the inductance magnetic core. The glazing process of the inductance magnetic core realizes automatic operation, with high production efficiency and high production quality. Finally, the produced inductance magnetic core has higher strength, can form a high bonding force with the electrodes of electronic products, and can prevent cracks from appearing during soldering of the inductance magnetic core.

[0028] Among them, the glaze can be the glaze of conventional technology or improved glaze.

[0029] Furthermore, as Figure 2 shown, the conveying device 20 is composed of a belt and belt pulleys to form a conveying device 20 for each other. The belt has a relatively large width and can carry the inductance magnetic core thereon, or a carrier plate is additionally arranged thereon to carry the inductance magnetic core. The power can be a motor.

[0030] Even further, as Figure 2 shown, the baking device 50 belongs to the prior art, and its detailed structure is not specifically described in this embodiment. It belongs to the technology that those skilled in the art can understand and make a conventional selection. In this embodiment, for the inductance magnetic core baked by the baking device 50, finally, the glaze attached to the inductance magnetic core can effectively make the inductance magnetic core have higher strength, form a stronger bonding force with the electrodes, and can also prevent the appearance of soldering cracks.

[0031] In another embodiment of the present invention, as Figure 1As shown, the automatic unloading device 60 for the inductance magnetic core further includes a side bracket 67, a moving frame 68 and a connecting column 69. The side bracket 67 is connected to the output end of the Y-axis unloading moving module 65. The Z-axis unloading moving module 66 is installed at the bottom of the side bracket 67 and its output end is arranged upward. The moving frame 68 is installed on the side bracket 67 and can move up and down relative to the side bracket 67. The Z-axis unloading moving module 66 is installed on the side bracket 67 and is connected to the moving frame 68 to drive the moving frame 68 to move up and down. The magnetic adsorption contact member 62 is connected to the bottom of the moving frame 68 through the connecting column 69. The magnetic adsorption cylinder 64 is installed on the moving frame 68 and its piston rod is arranged downward and is connected to the magnetic member 63. Specifically, the moving frame 68 moves up and down under the drive of the Z-axis unloading moving module 66, so as to drive the magnetic adsorption contact member 62 connected to it through the connecting column 69 to move up and down, so that the magnetic adsorption contact member 62 can contact the inductance magnetic core on the conveying device 20. Moreover, the setting of the moving frame 68 also provides a support for the installation of the magnetic adsorption cylinder 64. In this way, the magnetic adsorption cylinder 64 can drive the magnetic member 63 to contact the top of the magnetic contact member or separate from the bottom of the magnetic contact member.

[0032] Further, in this embodiment, as Figure 1As shown, the moving frame 68 includes an upper support plate 681, a lower support plate 682 and a guide shaft 683. A bushing 671 is installed on the side bracket 67. The guide shaft 683 passes through the bushing 671, and the upper end of the guide shaft 683 is connected to the upper support plate 681 and the lower end is connected to the lower support plate 682. The upper support plate 681 is connected to the output end of the Z-axis unloading moving module 66. The magnetic contact member 62 is connected to the bottom of the lower support plate 682 through a connecting column 69. The magnetic suction cylinder 64 is installed on the lower support plate 682 and its piston rod passes downward through the lower support plate 682 and is connected to the magnetic member 63. In this way, the connecting column 69 forms a certain distance between the lower support plate 682 and the magnetic contact member 62. The setting of this distance can be used to provide activity control for the up and down movement of the magnetic member 63. Thus, the magnetic suction cylinder 64 installed on the lower support plate 682 can drive the magnetic member 63 to move up and down in the above distance. For example, it can contact the top of the magnetic contact member or change from the contact state to the separated state. The upper support plate 681 and the lower support plate 682 are connected together by the guide shaft 683 passing through the bushing 671. The number of guide shafts 683 can be four, distributed at the four corners between the upper support plate 681 and the lower support plate 682. In this way, the upper support plate 681 and the lower support plate 682 form a fixed frame structure to achieve linkage. Thus, when the Z-axis unloading moving module 66 drives the upper support plate 681 to move up and down, it realizes driving the lower support plate 682 to move up and down, and finally realizes controlling the up and down movement of the magnetic contact member 62. And during the movement process, there is the guidance of the bushing 671, ensuring the stability and reliability of the Z-axis movement. The setting of the side bracket 67 facilitates the installation of the entire Z-axis unloading moving module 66 on the side of the output end of the Y-axis unloading moving module 65, and facilitates driving the entire Z-axis unloading moving module 66 to move along the Y-axis.

[0033] Preferably, as Figure 1 shown, the Y-axis unloading moving module 65 is an electric cylinder. Using an electric cylinder as the Y-axis unloading moving module 65 can make the module have a larger moving stroke and also have a larger load-bearing capacity.

[0034] Preferably, as Figure 1 shown, the Z-axis unloading moving module 66 is a cylinder. Using a cylinder as the Z-axis unloading moving module 66 installed on the side bracket 67 can reduce the gravity exerted on the side bracket 67 and ensure that the cylinder can drive the moving frame 68 to operate normally.

[0035] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. An automatic unloading device for an inductance magnetic core, characterized in that, It includes a discharging support, a magnetic adsorption contact part, a magnetic part, a magnetic adsorption cylinder, a Y-axis discharging moving module and a Z-axis discharging moving module. The discharging support is installed on the chassis. The Y-axis discharging moving module is installed on the discharging support. The Z-axis discharging moving module is connected to the output end of the Y-axis discharging moving module and can move above the inductive magnetic core under the drive of the Y-axis discharging moving module. The magnetic adsorption contact part is connected to the output end of the Z-axis discharging moving module and can contact the inductive magnetic core under the combined drive of the Y-axis discharging moving module and the Z-axis discharging moving module. The magnetic part is arranged above the magnetic adsorption contact part. The magnetic adsorption cylinder is connected to the magnetic part and is used to drive the magnetic part to contact or separate from the magnetic adsorption contact part.

2. The automatic unloading device for an inductive magnetic core according to claim 1, wherein The automatic discharging device for the inductive magnetic core further includes a side support, a moving frame and a connecting column. The side support is connected to the output end of the Y-axis discharging moving module. The Z-axis discharging moving module is installed at the bottom of the side support and its output end faces upward. The moving frame is installed on the side support and can move up and down relative to the side support. The Z-axis discharging moving module is installed on the side support and is connected to the moving frame to drive the moving frame to move up and down. The magnetic adsorption contact part is connected to the bottom of the moving frame through the connecting column. The magnetic adsorption cylinder is installed on the moving frame and its piston rod is arranged downward and is connected to the magnetic part.

3. The automated unloading device for an inductive magnetic core according to claim 2, wherein The moving frame includes an upper support plate, a lower support plate and a guide shaft. A bushing is installed on the side support. The guide shaft passes through the bushing, and the upper end of the guide shaft is connected to the upper support plate and the lower end is connected to the lower support plate. The upper support plate is connected to the output end of the Z-axis discharging moving module. The magnetic adsorption contact part is connected to the bottom of the lower support plate through the connecting column. The magnetic adsorption cylinder is installed on the lower support plate and its piston rod passes through the lower support plate downward and is connected to the magnetic part.

4. The automatic unloading device for an inductive magnetic core according to claim 1, wherein, The Y-axis discharging moving module is an electric cylinder.

5. The automatic unloading device for an inductive magnetic core according to claim 1, characterized in that, The Z-axis discharging moving module is a cylinder.

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