Leveling device for waterproof roll production

By designing a leveling device for the production of waterproof coils, using components such as gas expansion shaft, hydraulic telescopic rod and electric telescopic rod, the problem of extrusion damage during the leveling of the pressure rollers is solved, the waterproof coils are leveled and buffered during the cutting process, and the winding efficiency is improved.

CN223175409UActive Publication Date: 2025-08-01ANHUI DAYU WATERPROOF TECH DEV CO LTD
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Patent Information

Application Number
CN202422393624.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-01
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

During the existing waterproof roll production process, the press roller cannot be effectively buffered when leveling, which can easily lead to damage to the extrusion of the roll.

Method used

A leveling device for the production of waterproof coils is designed, using components such as gas expansion shaft, hydraulic telescopic rod, electric telescopic rod and pressure roller. Through the buffering and leveling process, spring buffering, cutting frame and cutting knife are used for cutting, and combining the drive motor and conveying roller for winding and unloading.

Benefits of technology

It realizes effective buffering during the leveling and cutting of waterproof coils, avoids extrusion damage, and can efficiently collect and unload materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waterproof coiled material production leveling device which comprises a support, the upper end of the support is fixedly provided with a leveling collecting frame, the inner wall of the leveling collecting frame is rotatably connected with a guide roller, the rear side wall in the leveling collecting frame is rotatably connected with an air expansion shaft close to the right side, and a conveying frame is arranged below the air expansion shaft. The lower end of the conveying frame is connected with a hydraulic telescopic rod, and the inner wall of the conveying frame is rotationally connected with a conveying roller. The connecting frame is pushed to be adjusted to the proper position under the action of the corresponding first electric telescopic rod, a waterproof coiled material is leveled through the pressing rollers, a certain buffering effect can be achieved through the arranged springs, the coiled material is prevented from being extruded and damaged, the waterproof coiled material is rolled after the cut waterproof coiled material is leveled again through the pressing roller on the right side, and after rolling is completed, the waterproof coiled material is cut to be flat again. The conveying frame is pushed through the hydraulic telescopic rod, so that the conveying rollers make contact with the rolled waterproof coiled material, the rolled waterproof coiled material is conveyed to a proper position through the driving motor and the conveying rollers, and discharging is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of waterproof coiled material leveling, and particularly relates to a leveling device for waterproof coiled material production. Background Art

[0002] Waterproof materials are materials used to prevent rainwater, groundwater, industrial and civil water supply and drainage, corrosive liquids, and moisture and steam in the air from invading buildings. These materials are mainly used for the enclosure structures of buildings to prevent penetration and erosion. Waterproof materials have characteristics such as extensibility, elastoplasticity, crack resistance, and impermeability. Among them, waterproof coiled materials are more commonly used. During the production and processing of waterproof coiled materials, they need to be wound and stored. To improve the neat and stable winding of waterproof coiled materials, they are usually leveled before winding. However, most of the existing waterproof coiled materials are directly leveled by pressing rollers. When the pressing rollers level the waterproof coiled materials, they cannot effectively buffer, and it is easy to cause extrusion damage to the waterproof coiled materials.

[0003] In summary, there is a need for a leveling device for waterproof coiled material production at present. Summary of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a leveling device for waterproof coiled material production, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, the utility model is realized through the following technical solutions:

[0006] A leveling device for waterproof coiled material production includes a bracket. A leveling and winding frame is fixedly arranged at the upper end of the bracket. A guide roller is rotatably connected to the inner wall of the leveling and winding frame. An air shaft is rotatably connected to the rear side wall near the right side inside the leveling and winding frame. A transmission frame is arranged below the air shaft. The lower end of the transmission frame is connected to a hydraulic telescopic rod. A conveying roller is rotatably connected to the inner wall of the transmission frame. The left end of the conveying roller penetrates through the transmission frame. The conveying rollers are connected by a chain. The front conveying roller is connected to a driving motor.

[0007] Further, the leveling and winding frame includes a support plate. A support plate is arranged on the inner wall of the leveling and winding frame. The support plate is arranged on the left side of the guide roller. A first electric telescopic rod is arranged at the top end inside the leveling and winding frame. The lower end of the first electric telescopic rod is connected to a connecting frame.

[0008] Further, the leveling and winding frame further includes a spring. The top end inside the connecting frame is connected to the spring. The lower end of the spring is connected to a support pressing frame. A pressing roller is rotatably connected to the inner wall of the support pressing frame.

[0009] Further, the leveling and winding frame further includes an external plate frame. The inner end of the connecting frame is fixedly connected to the external plate frame. A second electric telescopic rod is arranged at the lower end of the external plate frame, and the lower end of the second electric telescopic rod is connected to a pressing plate.

[0010] Further, the leveling and winding frame further includes a third electric telescopic rod. The third electric telescopic rod is arranged at the inner top end of the leveling and winding frame. The third electric telescopic rod is arranged inside the first electric telescopic rod. The lower end of the third electric telescopic rod is connected to a cutting adjustment frame, and the inner wall of the cutting adjustment frame is rotatably connected to a lead screw.

[0011] Further, the leveling and winding frame further includes a moving frame. The moving frame is arranged through the lead screw. A cutting knife is arranged at the lower end of the moving frame. One end of the lead screw penetrates through the leveling and winding frame and is connected to a rotating shaft through a toothed belt. The rotating shaft is connected to the output shaft of a first motor, and the first motor is arranged on the leveling and winding frame.

[0012] The utility model provides a leveling device for waterproof coiled material production. Compared with the prior art, the following beneficial effects are achieved:

[0013] First, by arranging pressing rollers on both the left and right sides of the cutting knife, the connecting frame can be pushed to adjust to an appropriate position under the action of the corresponding first electric telescopic rod, and the waterproof coiled material is leveled by the pressing rollers. At the same time, through the arranged springs, a certain buffering effect can be achieved to prevent the coiled material from being damaged by extrusion. The cutting adjustment frame is pushed by the third electric telescopic rod to adjust. Under the action of the first motor, the rotating shaft and the toothed belt, the lead screw rotates, so that the moving frame moves and adjusts on the lead screw. The waterproof coiled material is cut off by the cutting knife, and then subsequent winding is carried out. After the right pressing roller levels the cut waterproof coiled material again, the waterproof coiled material is wound. After the winding is completed, the transmission frame is pushed by the hydraulic telescopic rod, so that the conveying roller contacts the wound waterproof coiled material. The wound waterproof coiled material is conveyed to an appropriate position by the driving motor and the conveying roller, which is convenient for unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0015] Figure 1 Shows a front view sectional structure diagram of the leveling and winding frame of the present invention;

[0016] Figure 2 Shows a front view structure diagram of the leveling and winding frame of the present invention;

[0017] Figure 3Shows a schematic right side view structure of the air - expandable shaft of the present utility model;

[0018] Figure 4 Shows a schematic top view structure of the transmission rack and conveying rollers of the present utility model;

[0019] Figure 5 Shows a schematic front - view sectional structure of the connecting rack of the present utility model;

[0020] Figure 6 Shows a schematic left - side view sectional structure of the cutting adjustment rack of the present utility model;

[0021] As shown in the figure: 1. Bracket; 2. Flattening and winding rack; 201. Support plate; 202. First electric telescopic rod; 203. Connecting rack; 204. Spring; 205. Support pressing rack; 206. Pressing roller; 207. External plate rack; 208. Second electric telescopic rod; 209. Pressing plate; 210. Third electric telescopic rod; 211. Cutting adjustment rack; 212. Lead screw; 213. Moving rack; 214. Cutting knife; 215. Toothed belt; 216. Rotating shaft; 217. First motor; 3. Guide roller; 4. Air - expandable shaft; 5. Hydraulic telescopic rod; 6. Transmission rack; 7. Conveying roller; 8. Chain; 9. Driving motor. Specific embodiments

[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model are described clearly and completely. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the protection scope of the present utility model.

[0023] Embodiment 1

[0024] To solve the technical problems in the background art, the following flatting device for waterproof coiled material production is provided:

[0025] Combined with Figures 1-6 As shown, a flatting device for waterproof coiled material production provided by the present utility model includes a bracket 1. A flattening and winding rack 2 is fixedly arranged at the upper end of the bracket 1. A guide roller 3 is rotatably connected to the inner wall of the flattening and winding rack 2. An air - expandable shaft 4 is rotatably connected to the rear side wall near the right side inside the flattening and winding rack 2. A transmission rack 6 is arranged below the air - expandable shaft 4. A hydraulic telescopic rod 5 is connected to the lower end of the transmission rack 6. A conveying roller 7 is rotatably connected to the inner wall of the transmission rack 6. The left end of the conveying roller 7 penetrates through the transmission rack 6. The conveying rollers 7 are connected by a chain 8. The front conveying roller 7 is connected to a driving motor 9.

[0026] The transfer rack 6 is pushed by the hydraulic telescopic rod 5 so that the conveying roller 7 contacts the wound waterproof coiled material. The driving motor 9 drives the front conveying roller 7 to rotate. The front conveying roller 7 drives the rear conveying roller 7 to rotate through the chain 8, and the wound waterproof coiled material is conveyed to an appropriate position for convenient unloading.

[0027] In this embodiment, the flattening and winding frame 2 includes a support plate 201. The inner wall of the flattening and winding frame 2 is provided with the support plate 201. The support plate 201 is arranged on the left side of the guide roller 3. The top end inside the flattening and winding frame 2 is provided with a first electric telescopic rod 202. The lower end of the first electric telescopic rod 202 is connected to a connecting frame 203. The flattening and winding frame 2 further includes a spring 204. The top end inside the connecting frame 203 is connected to the spring 204. The lower end of the spring 204 is connected to a support pressing frame 205. The inner wall of the support pressing frame 205 is rotatably connected to a pressing roller 206.

[0028] Under the action of the first electric telescopic rod 202, the connecting frame 203 is pushed to adjust to an appropriate position. The waterproof coiled material is flattened by the pressing roller 206. At the same time, through the provided spring 204, a certain buffering effect can be achieved to prevent the coiled material from being damaged by extrusion.

[0029] Embodiment 2

[0030] As Figures 1-6 shown, on the basis of the above embodiment, the following content is further given in this embodiment:

[0031] In this embodiment, the flattening and winding frame 2 further includes an external plate frame 207. The inner end of the connecting frame 203 is fixedly connected to the external plate frame 207. The lower end of the external plate frame 207 is provided with a second electric telescopic rod 208. The lower end of the second electric telescopic rod 208 is connected to a pressing plate 209.

[0032] The pressing plate 209 is pushed by the second electric telescopic rod 208 to press the waterproof coiled material for stable fixation during the cutting of the waterproof coiled material.

[0033] Embodiment 3

[0034] As Figures 1-6 shown, on the basis of the above embodiment, the following content is further given in this embodiment:

[0035] In this embodiment, the flattening and winding frame 2 further includes a third electric telescopic rod 210. The third electric telescopic rod 210 is disposed at the top end inside the flattening and winding frame 2. The third electric telescopic rod 210 is disposed inside the first electric telescopic rod 202. The lower end of the third electric telescopic rod 210 is connected to a cutting adjustment frame 211. The inner wall of the cutting adjustment frame 211 is rotatably connected to a lead screw 212. The flattening and winding frame 2 further includes a moving frame 213. The lead screw 212 penetrates through the moving frame 213. A cutting knife 214 is disposed at the lower end of the moving frame 213. One end of the lead screw 212 penetrates through the flattening and winding frame 2 and is connected to a rotating shaft 216 through a toothed belt 215. The rotating shaft 216 is connected to the output shaft of a first motor 217. The first motor 217 is disposed on the flattening and winding frame 2.

[0036] The cutting adjustment frame 211 is adjusted by pushing with the third electric telescopic rod 210. Under the action of the first motor 217, the rotating shaft 216 and the toothed belt 215, the lead screw 212 is driven to rotate, so that the moving frame 213 moves and adjusts on the lead screw 212, and the waterproof coiled material is cut off by the cutting knife 214.

[0037] The working principle and usage process of the present utility model are as follows:

[0038] In the working state:

[0039] The first step: The waterproof coiled material passes between the pressure roller 206 and the support plate 201, passes through the guide roller 3 and is wound on the winding drum. The air expansion shaft 4 is driven to rotate by a correspondingly arranged driving mechanism, so as to drive the winding drum to rotate and wind the waterproof coiled material. Under the action of the corresponding first electric telescopic rod 202, the connecting frame 203 is pushed to adjust to an appropriate position, and the waterproof coiled material is flattened by the pressure roller 206. At the same time, through the arranged spring 204, a certain buffering effect can be achieved to prevent the coiled material from being damaged by extrusion.

[0040] The second step: The pressure plate 209 is pushed by the second electric telescopic rod 208 to press the waterproof coiled material. The cutting adjustment frame 211 is adjusted by pushing with the third electric telescopic rod 210. Under the action of the first motor 217, the rotating shaft 216 and the toothed belt 215, the lead screw 212 is driven to rotate, so that the moving frame 213 moves and adjusts on the lead screw 212, and the waterproof coiled material is cut off by the cutting knife 214. After one roll of the waterproof coiled material is wound up, subsequent winding is carried out. After the right pressure roller 206 flattens the cut waterproof coiled material again.

[0041] The third step: The waterproof coiled material is wound up. After the winding is completed, the transmission frame 6 is pushed by the hydraulic telescopic rod 5, so that the conveying roller 7 contacts the wound waterproof coiled material. The front conveying roller 7 is driven to rotate by the driving motor 9. The front conveying roller 7 drives the rear conveying roller 7 to rotate through the chain 8, and conveys the wound waterproof coiled material to an appropriate position for convenient unloading.

[0042] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the said element.

[0043] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A leveling device for waterproofing coiled material production, characterized by: It includes a bracket (1), a flat storage rack (2) is fixedly arranged at the upper end of the bracket (1), a guide roller (3) is rotatably connected to the inner wall of the flat storage rack (2), an air shaft (4) is rotatably connected to the rear side wall near the right side in the flat storage rack (2), a transmission rack (6) is arranged below the air shaft (4), a hydraulic telescopic rod (5) is connected to the lower end of the transmission rack (6), a conveying roller (7) is rotatably connected to the inner wall of the transmission rack (6), the left end of the conveying roller (7) penetrates through the transmission rack (6), the conveying rollers (7) are connected by a chain (8), and the front conveying roller (7) is connected to a driving motor (9).

2. The leveling device for waterproof coiled material production according to claim 1, characterized in that: The flat storage rack (2) includes a support plate (201), the support plate (201) is arranged on the inner wall of the flat storage rack (2), the support plate (201) is arranged on the left side of the guide roller (3), a first electric telescopic rod (202) is arranged at the top end in the flat storage rack (2), and the lower end of the first electric telescopic rod (202) is connected to a connecting frame (203).

3. The leveling device for waterproof coiled material production according to claim 2, characterized in that: The flat storage rack (2) further includes a spring (204), the spring (204) is connected to the top end in the connecting frame (203), the lower end of the spring (204) is connected to a support pressing frame (205), and a pressing roller (206) is rotatably connected to the inner wall of the support pressing frame (205).

4. The leveling device for waterproof coiled material production according to claim 2, wherein: The flat storage rack (2) further includes an external plate rack (207), the inner end of the connecting frame (203) is fixedly connected to the external plate rack (207), a second electric telescopic rod (208) is arranged at the lower end of the external plate rack (207), and the lower end of the second electric telescopic rod (208) is connected to a pressing plate (209).

5. The leveling device for the production of waterproof coiled materials according to claim 1, characterized in that: The flat storage rack (2) further includes a third electric telescopic rod (210), the third electric telescopic rod (210) is arranged at the top end in the flat storage rack (2), the third electric telescopic rod (210) is arranged inside the first electric telescopic rod (202), the lower end of the third electric telescopic rod (210) is connected to a cutting adjustment frame (211), and a lead screw (212) is rotatably connected to the inner wall of the cutting adjustment frame (211).

6. The leveling device for the production of waterproof coiled materials according to claim 5, characterized in that: The flat storage rack (2) further includes a moving frame (213), the moving frame (213) is penetrated by the lead screw (212), a cutting knife (214) is arranged at the lower end of the moving frame (213), one end of the lead screw (212) penetrates through the flat storage rack (2) and is connected to a rotating shaft (216) through a toothed belt (215), and the rotating shaft (216) is connected to the output shaft of a first motor (217), and the first motor (217) is arranged on the flat storage rack (2).