Tin-plated copper wire winding mechanism
Through the guidance components and cleaning system, the problem of untidy winding of tin-plated copper wires is solved, and the uniform winding of copper wires is achieved and the surface cleaning of copper wires is improved, and the adhesion of the coating and the mechanical properties of the copper wires are improved.
Patent Information
- Application Number
- CN202422539700.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The traditional tin-plated copper wire winding mechanism causes the copper wire to be untidy, resulting in excessive stretching or distortion of the copper wire, affecting subsequent processing and use.
The guide assembly and limit roller structure are adopted to slide the sliding block through the motor to achieve orderly winding of the copper wire; at the same time, a cleaning brush and fan system are used to remove dust and impurities on the surface of the copper wire to improve surface cleanliness.
The uniform winding of copper wire is achieved, the damage of copper wire is avoided, the adhesion and uniformity of the coating is improved, and the service life and mechanical strength of the copper wire are extended.
Smart Images
Figure CN223175489U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper wire winding, in particular to a tin-plated copper wire winding mechanism. Background Art
[0002] Tin-plated copper wire is a product with a layer of metallic tin plated on the surface of copper wire, having good electrical conductivity, strong corrosion resistance and oxidation resistance. It can extend the service life of wire and cable and improve the welding performance. Tin-plated copper wire is widely used in fields such as wire and cable, pins of electronic components, and connecting jumper wires of PCB boards. The tin-plated copper wire winding mechanism is a mechanical device for winding and rolling tin-plated copper wire, and it has important applications in the wire and cable manufacturing and processing industries.
[0003] The traditional tin-plated copper wire winding mechanism consists of a workbench, a winding component, guiding rollers, a driving component, etc. First, the copper wire is passed through the guiding rollers, and then it is wound around the winding component. By starting the winding component, the driving reel rotates to guide the copper wire to wind along the predetermined path of the guiding rollers, thereby realizing the winding of the copper wire.
[0004] The copper wire winding of the traditional tin-plated copper wire winding mechanism is not neat, resulting in over-stretching or twisting of the copper wire, thereby damaging the structure of the copper wire and affecting subsequent processing and use. For this reason, a tin-plated copper wire winding mechanism is proposed to solve the above problems. Summary of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a tin-plated copper wire winding mechanism, aiming to improve the problem that the copper wire winding in the existing technology is not neat, resulting in over-stretching or twisting of the copper wire, thereby damaging the structure of the copper wire and affecting subsequent processing and use.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A tin-plated copper wire winding mechanism, including a workbench, a fixed sleeve is fixedly connected to the side wall of the workbench, a side plate is fixedly connected inside the fixed sleeve, a first motor is fixedly connected to the side wall of the side plate, a rotating disc is fixedly connected to the output end of the first motor, a fixed column is fixedly connected to the side wall of the side plate, a rotating bar is arranged on the side wall of the fixed column, a first sliding block is rotatably connected to the side wall of the fixed column, the side wall of the first sliding block slides inside the rotating bar, a second sliding block is rotatably connected to the side wall of the rotating disc, the side wall of the second sliding block slides inside the rotating bar, a fixing plate is fixedly connected to the upper surface of the side plate, a third sliding block is rotatably connected to the side wall of the rotating bar, the side wall of the third sliding block slides inside the fixing plate, and a guiding component is arranged on the upper surface of the third sliding block for guiding the copper wire;
[0008] As a further description of the above technical solution:
[0009] A collection box is fixedly connected to the side wall of the workbench. A conveying pipe is fixedly connected to the upper surface of the collection box. One end of the conveying pipe is fixedly connected with a dust suction hood, and the lower surface of the dust suction hood is fixedly connected to the upper surface of the workbench.
[0010] As a further description of the above technical solution:
[0011] The guiding component includes a first fixing block. The lower surface of the first fixing block is fixedly connected to the upper surface of the third sliding block. A limiting roller is rotatably connected inside the first fixing block.
[0012] As a further description of the above technical solution:
[0013] Two second fixing blocks are fixedly connected to the upper surface of the workbench. A winding roller is rotatably connected between the second fixing blocks. A second motor is fixedly connected to the side wall of one of the second fixing blocks, and the output end of the second motor is fixedly connected to the side wall of the winding roller.
[0014] As a further description of the above technical solution:
[0015] An installation seat is fixedly connected to the side wall of the workbench. A blower is fixedly connected to the upper surface of the installation seat.
[0016] As a further description of the above technical solution:
[0017] The output end of the blower is fixedly connected with a connecting pipe. One end of the connecting pipe is fixedly connected inside the collection box. A drawer is slidably connected inside the collection box.
[0018] As a further description of the above technical solution:
[0019] Two third fixing blocks are fixedly connected to the upper surface of the workbench. Two cleaning brushes are fixedly connected between the third fixing blocks. A gear is fixedly connected to the side wall of the cleaning brush, and the gears are meshed with each other.
[0020] As a further description of the above technical solution:
[0021] A third motor is fixedly connected to the side wall of the third fixing block, and the output end of the third motor is fixedly connected to the side wall of one of the cleaning brushes.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the present utility model, by starting the first motor, it drives the rotating disk to rotate, causing the rotating bar to rotate, enabling the first sliding block and the second sliding block to slide, thereby driving the third sliding block to slide. The copper wire is orderly wound around the winding roller through the limiting roller, achieving the effect of uniform winding, solving the problem that the copper wire winding of some tin-plated copper wire winding mechanisms is not neat, resulting in excessive stretching or twisting of the copper wire, thus damaging the structure of the copper wire and affecting subsequent processing and use. The practicability of the equipment is improved through the above structure.
[0024] 2. In the present utility model, by starting the third motor, one cleaning brush rotates, and the other cleaning brush is driven to rotate through the gear, thereby sweeping the dust and impurities on the copper wire. By starting the blower, the dust is sucked into the dust collection hood and conveyed into the interior of the collection box, achieving the effect of cleaning the surface of the copper wire, solving the problem that some tin-plated copper wire winding mechanisms lack cleaning of the copper wire surface, and the existence of oil stains and dust on the copper wire surface will increase the resistance of the copper wire and affect the adhesion and uniformity of tin plating. The quality of the copper wire is improved through the above structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a three-dimensional schematic diagram of a tin-plated copper wire winding mechanism proposed by the present utility model;
[0026] Figure 2 is a structural schematic diagram of a side plate of a tin-plated copper wire winding mechanism proposed by the present utility model;
[0027] Figure 3 is a structural schematic diagram of a cleaning brush of a tin-plated copper wire winding mechanism proposed by the present utility model.
[0028] LEGEND DESCRIPTION:
[0029] 1. Workbench; 2. Fixed sleeve; 3. Side plate; 4. First motor; 5. Rotating disk; 6. Fixed column; 7. Rotating bar; 8. First sliding block; 9. Second sliding block; 10. Third sliding block; 11. Fixed plate; 12. First fixing block; 13. Limiting roller; 14. Second fixing block; 15. Winding roller; 16. Second motor; 17. Collection box; 18. Drawer; 19. Mounting seat; 20. Blower; 21. Connecting pipe; 22. Delivery pipe; 23. Dust collection hood; 24. Third fixing block; 25. Third motor; 26. Gear; 27. Cleaning brush. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0031] Referring to Figures 1 - 3 , an embodiment provided by the present invention: a tin-plated copper wire winding mechanism, including a workbench 1, a fixed sleeve 2 is fixedly connected to the side wall of the workbench 1, a side plate 3 is fixedly connected inside the fixed sleeve 2, a motor 1 4 is fixedly connected to the side wall of the side plate 3, the motor 1 4 is used to drive the rotating disc 5, the output end of the motor 1 4 is fixedly connected to the rotating disc 5, a fixed column 6 is fixedly connected to the side wall of the side plate 3, a rotating bar 7 is arranged on the side wall of the fixed column 6, the rotating bar 7 is used to drive the sliding block three 10 to slide, the side wall of the fixed column 6 is rotatably connected to a sliding block one 8, the side wall of the sliding block one 8 is slidably connected inside the rotating bar 7, the side wall of the rotating disc 5 is rotatably connected to a sliding block two 9, the side wall of the sliding block two 9 is slidably connected inside the rotating bar 7, a fixing plate 11 is fixedly connected to the upper surface of the side plate 3, the side wall of the rotating bar 7 is rotatably connected to a sliding block three 10, the side wall of the sliding block three 10 is slidably connected inside the fixing plate 11, a guiding component for guiding the copper wire is arranged on the upper surface of the sliding block three 10, the guiding component includes a fixing block one 12, the lower surface of the fixing block one 12 is fixedly connected to the upper surface of the sliding block three 10, a limiting roller 13 is rotatably connected inside the fixing block one 12, the limiting roller 13 is used to guide the winding of the copper wire, a fixing block two 14 is fixedly connected to the upper surface of the workbench 1, a winding roller 15 is rotatably connected between the fixing blocks two 14, the winding roller 15 is used to wind the copper wire, a motor two 16 is fixedly connected to the side wall of one of the fixing blocks two 14, and the output end of the motor two 16 is fixedly connected to the side wall of the winding roller 15;
[0032] During the process of operating the device to wind the copper wire, first, pass the copper wire through the limiting roller 13 to ensure that the copper wire can be wound along a predetermined path. Then, the copper wire needs to pass through the cleaning brush 27, which can remove impurities and dust on the surface of the copper wire and ensure the winding quality. After that, the copper wire will be wound around the winding roller 15 to prepare for the next winding step. Next, start the second motor 16 to drive the winding roller 15 to rotate, so that the copper wire can start to wind around the winding roller 15. Subsequently, start the first motor 4 to drive the rotating disk 5 to rotate. The rotation of the rotating disk 5 will further drive the rotating bar 7 to rotate. The rotation of the rotating bar 7 will cause the second sliding block 9 to slide, and the sliding of the second sliding block 9 will drive the third sliding block 10 to slide inside the fixing plate 11. Through this series of movements, the copper wire can be evenly wound around the winding roller 15, thus completing the entire winding process. This uniform winding helps to maintain the integrity and consistency of the tin plating layer, avoid damage or stress concentration caused by uneven winding, reduce the bending and twisting of the copper wire during transportation and use, thereby improving its overall mechanical strength and durability, and extending the service life of the copper wire.
[0033] Refer to Figures 1 - 3 , a collection box 17 is fixedly connected to the side wall of the workbench 1. The collection box 17 is used to collect dust and impurities, and a conveying pipe 22 is fixedly connected to the upper surface of the collection box 17. The conveying pipe 22 is used to convey dust and impurities into the collection box 17. One end of the conveying pipe 22 is fixedly connected to a dust suction hood 23. The dust suction hood 23 is used to suck dust and impurities. The lower surface of the dust suction hood 23 is fixedly connected to the upper surface of the workbench 1. An installation seat 19 is fixedly connected to the side wall of the workbench 1. A blower 20 is fixedly connected to the upper surface of the installation seat 19. The output end of the blower 20 is fixedly connected to a connecting pipe 21. One end of the connecting pipe 21 is fixedly connected inside the collection box 17. A drawer 18 is slidably connected inside the collection box 17. The drawer 18 is used to take out the collected dust and impurities. Two fixing blocks three 24 are fixedly connected to the upper surface of the workbench 1. Two cleaning brushes 27 are fixedly connected between the fixing blocks three 24. The cleaning brushes 27 are used to clean the impurities on the surface of the copper wire. A gear 26 is fixedly connected to the side wall of the cleaning brush 27. The gears 26 are meshed with each other. A motor three 25 is fixedly connected to the side wall of the fixing block three 24. The output end of the motor three 25 is fixedly connected to the side wall of one of the cleaning brushes 27.
[0034] During the winding process, motor three 25 is started. The startup of motor three 25 drives a cleaning brush 27 to start rotating. At the same time, due to the meshing relationship between gears 26, another cleaning brush 27 will also start to rotate. The function of these two cleaning brushes 27 is to thoroughly clean the copper wire passing through. During the cleaning process, the dust and impurities attached to the surface of the copper wire will be cleaned off, and these dust and impurities will fall onto the surface of the dust suction hood 23. Next, the blower 20 is started. The suction force of the blower 20 will transport these dust and impurities through the conveying pipe 22 into the interior of the collection box 17, thereby achieving the effective collection of these dust and impurities. In this way, the entire cleaning and collection process is completed, and at the same time, the working environment is kept clean. By cleaning the surface of the copper wire, the oxide layer, oil stain, impurities, etc. on the surface of the copper wire can be removed, improving the surface quality of the copper wire, enhancing the adhesion and uniformity of the coating, and thus improving the electrical performance and corrosion resistance of the final product.
[0035] Working principle: When using this equipment for copper wire winding, first pass the copper wire through the limiting roller 13, then through the cleaning brush 27, and wind it around the winding roller 15. Subsequently, start motor two 16 to make the winding roller 15 start to rotate. Then, start motor one 4 to drive the rotating disk 5 to start rotating, which drives the rotating bar 7 to start rotating, so that the sliding block two 9 starts to slide, driving the sliding block three 10 to slide inside the fixed plate 11, and then making the copper wire wind evenly around the winding roller 15. During the winding process, by starting motor three 25, one cleaning brush 27 starts to rotate. Due to the meshing relationship of the gears 26, the other cleaning brush 27 starts to rotate, thereby cleaning the copper wire passing through. The dust and impurities cleaned will fall onto the dust suction hood 23. Subsequently, start the blower 20 to transport the dust and impurities through the conveying pipe 22 into the interior of the collection box 17 for collection.
[0036] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A tin-plated copper wire coiling mechanism, comprising a workbench (1), characterized in that: A fixed sleeve (2) is fixedly connected to the side wall of the workbench (1). A side plate (3) is fixedly connected inside the fixed sleeve (2). A first motor (4) is fixedly connected to the side wall of the side plate (3). A rotating disc (5) is fixedly connected to the output end of the first motor (4). A fixed column (6) is fixedly connected to the side wall of the side plate (3). A rotating bar (7) is arranged on the side wall of the fixed column (6). A first sliding block (8) is rotatably connected to the side wall of the fixed column (6). The side wall of the first sliding block (8) is slidably connected inside the rotating bar (7). A second sliding block (9) is rotatably connected to the side wall of the rotating disc (5). The side wall of the second sliding block (9) is slidably connected inside the rotating bar (7). A fixing plate (11) is fixedly connected to the upper surface of the side plate (3). A third sliding block (10) is rotatably connected to the side wall of the rotating bar (7). The side wall of the third sliding block (10) is slidably connected inside the fixing plate (11). A guiding assembly is arranged on the upper surface of the third sliding block (10) for guiding copper wires.
2. The tin-coated copper wire winding mechanism according to claim 1, wherein: A collection box (17) is fixedly connected to the side wall of the workbench (1). A conveying pipe (22) is fixedly connected to the upper surface of the collection box (17). One end of the conveying pipe (22) is fixedly connected to a dust suction hood (23). The lower surface of the dust suction hood (23) is fixedly connected to the upper surface of the workbench (1).
3. A tin-plated copper wire winding mechanism according to claim 1, characterized in that: The guiding assembly includes a first fixing block (12). The lower surface of the first fixing block (12) is fixedly connected to the upper surface of the third sliding block (10). A limiting roller (13) is rotatably connected inside the first fixing block (12).
4. A tin-plated copper wire winding mechanism according to claim 1, characterized in that: A second fixing block (14) is fixedly connected to the upper surface of the workbench (1). A winding roller (15) is rotatably connected between the second fixing blocks (14). A second motor (16) is fixedly connected to the side wall of one of the second fixing blocks (14). The output end of the second motor (16) is fixedly connected to the side wall of the winding roller (15).
5. The tin-coated copper wire winding mechanism according to claim 2, characterized in that: An installation seat (19) is fixedly connected to the side wall of the workbench (1). A blower (20) is fixedly connected to the upper surface of the installation seat (19).
6. The tin-coated copper wire coiling mechanism according to claim 5, characterized in that: The output end of the blower (20) is fixedly connected to a connecting pipe (21). One end of the connecting pipe (21) is fixedly connected inside the collection box (17). A drawer (18) is slidably connected inside the collection box (17).
7. A tin-plated copper wire winding mechanism according to claim 2, characterized in that: A third fixing block (24) is fixedly connected to the upper surface of the workbench (1). Two cleaning brushes (27) are fixedly connected between the third fixing blocks (24). A gear (26) is fixedly connected to the side wall of the cleaning brush (27). The gears (26) are meshed with each other.
8. The winding mechanism for tinned copper wire according to claim 7, characterized in that: A third motor (25) is fixedly connected to the side wall of the third fixing block (24). The output end of the third motor (25) is fixedly connected to the side wall of one of the cleaning brushes (27).