Single-fork-arm ring mold loading and unloading machine

The single wishbone ring mold loading and unloading machine solves the problem that the existing loading and unloading machine cannot be compatible with ring molds of different specifications by supporting the middle hole of the ring mold in the ring mold and combining the lifting mechanism, which simplifies the structure and reduces costs and improves operational convenience.

CN223175796UActive Publication Date: 2025-08-01GUILIN XINZHOU MECHANICAL DEVICE LTD CO
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Patent Information

Application Number
CN202422560267.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-01
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The existing ring mold loading and unloading machines are not compatible with ring molds of different specifications and sizes, and the adjustable double wishbone loading and unloading machines have complex structure and high cost.

Method used

A single wishbone ring mold loading and unloading machine is designed, which is supported by inserting a single wishbone into the intermediate hole of the ring mold. Combined with the lifting mechanism, the loading and unloading of ring molds of different specifications is achieved, simplifying the structure and reducing costs.

Benefits of technology

It realizes universal loading and unloading of ring molds of different specifications, simplifies operation steps, reduces equipment costs, and improves the reliability and operation convenience of loading and unloading machines.

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Abstract

The utility model discloses a single-fork-arm ring mold loading and unloading machine, which relates to the technical field of transportation equipment and comprises a mounting underframe, a lifting mounting frame is vertically arranged on the mounting underframe, a lifting mechanism is arranged on the mounting underframe, a ring mold fork arm is mounted at the driving end of the lifting mechanism, and the ring mold fork arm is arranged in a middle hole of a ring mold in a forked manner. And the circular mould fork arm supports the circular mould and reciprocates along the lifting mounting frame under the driving of the lifting mechanism. According to the loading and unloading machine, a traditional double-fork-arm type is changed into a single-fork-arm type, an original outer ring type for lifting a circular mold is changed into an inner ring bearing type, and the problem that a fixed double-fork-arm circular mold loading and unloading machine in the market cannot be generally used for circular molds of different specifications and sizes is solved; and meanwhile, the problems that an adjustable double-fork-arm ring mold loading and unloading machine in the market is complex in structure and high in purchase cost are solved. The single-fork-arm ring mold loading and unloading machine is simple in structure, can meet the loading and unloading requirements of ring molds with different sizes, is low in manufacturing cost, and can save the production cost of a feed factory.
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Description

Technical Field

[0001] The utility model belongs to the technical field of transportation equipment, and particularly relates to a single fork arm ring die loader and unloader. Background Art

[0002] Granular or strip-shaped feeds on the market are mainly processed with the assistance of a ring die. The ring die is a very important component in feed processing and is also a consumable with a large demand. The ring die has a certain weight, so it is very laborious to install the ring die. Lifting the ring die manually is time-consuming and laborious, with a large labor intensity and low efficiency. Therefore, it is often necessary to use a machine to assist in transportation and installation.

[0003] During the production process of granular feed, the working surface of the ring die is subject to extrusion wear, so it needs to be replaced frequently. At present, there are mainly two types of ring die loaders and unloaders on the market. One is an adjustable double fork arm type ring die loader and unloader, and the other is an adjustable double fork arm ring die loader. The non-adjustable double fork arm ring die loader can only be used for ring dies of fixed sizes and is not universal for ring dies with large size differences. Although the adjustable double fork arm ring die elevator can meet the loading and unloading requirements of ring dies of different sizes, it also has problems such as complex structure, troublesome operation, and high cost. In order to solve the above problems, it is urgent to design a ring die loader and unloader with a simple structure and compatible with the loading and unloading of large and small ring dies. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a single fork arm ring die loader and unloader, which can assist in the loading and unloading operations of ring dies of different specifications and sizes. By directly inserting a single fork arm into the hole in the middle of the ring die to replace the double fork arms to lift the outer diameter of the ring die, it can meet the lifting operation of ring dies of different specifications and sizes, simplifies the overall structure and operation steps, and improves the reliability. The specific technical solutions are as follows:

[0005] The single fork arm ring die loader and unloader includes an installation chassis. The installation chassis is vertically provided with a lifting installation frame. A lifting mechanism is arranged on the installation chassis. A ring die fork arm for forking the middle hole of the ring die is installed on the driving end of the lifting mechanism, so that the ring die fork arm can support the ring die and reciprocate along the lifting installation frame under the drive of the lifting mechanism.

[0006] Preferably, reinforcing ribs are arranged on the opposite sides of the lifting installation frame. One end of the reinforcing rib is connected to the frame body of the lifting installation frame, and the other end is connected to the installation chassis.

[0007] Preferably, traveling wheels are arranged at the front end of the installation chassis.

[0008] Preferably, steering wheels are arranged at the rear end of the installation chassis.

[0009] Preferably, a handrail is arranged on the lifting installation frame.

[0010] Preferably, a hydraulic operation handle is provided on the installation chassis.

[0011] Preferably, a guiding sliding groove is provided on the lifting installation frame. The lifting mechanism includes a hydraulic cylinder, a linkage chain, a mounting plate and a sliding mounting seat. The hydraulic cylinder is mounted on the installation chassis. A telescopic rod is provided at the output end of the hydraulic cylinder. A jacking cross bar is provided at the end of the telescopic rod. Auxiliary roller wheels are provided at opposite ends of the jacking cross bar. Pulleys are provided on opposite sides of the sliding mounting seat. The pulleys are slidably disposed in the guiding sliding groove. The mounting plate is mounted on the front end face of the sliding mounting seat. One end of the linkage chain is connected and mounted on the mounting cross beam of the lifting installation frame, and the other end bypasses the auxiliary roller wheel and is connected and mounted on the sliding mounting seat. The sliding mounting seat is driven by the hydraulic cylinder to move up and down along the lifting installation frame.

[0012] Preferably, a fork arm fixing plate is provided on the mounting plate. The fork arm fixing plate is perpendicular to the mounting plate. The ring die fork arm is welded to the fork arm fixing plate. The ring die fork arm is inclined upward, and the included angle between the ring die fork arm and the fork arm fixing plate is less than 90°.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model provides a single fork arm ring die loader and unloader, which changes the traditional double fork arm type to a single fork arm type, and changes the original outer ring type for lifting the ring die to an inner ring type for bearing. This method solves the problem that the fixed double fork arm ring die loader and unloader on the market cannot be universal for different specifications and sizes of ring dies, and also solves the problems of complex structure and high purchase cost of the adjustable double fork arm ring die loader and unloader on the market.

[0015] 2. The ring die fork arm of the utility model is welded to the fork arm fixing plate and forms a certain included angle with the fixing plate, that is, the ring die fork arm is arranged obliquely upward to ensure that the supported ring die will not slip off the fork arm.

[0016] 3. The single fork arm ring die loader and unloader provided by the utility model has a simple structure, can meet the loading and unloading requirements of different sizes of ring dies. At the same time, the manufacturing cost of this loader and unloader is low, which can save the production cost of feed mills. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for description in the embodiments. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts do not necessarily draw according to the actual ratio.

[0018] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present utility model.

[0019] Figure 2 It is a three-dimensional structure schematic diagram of another perspective of the overall structure of the present utility model.

[0020] Main reference numerals description:

[0021] 100 - mounting chassis, 110 - traveling wheels, 120 - steering wheels, 130 - hydraulic operation handle, 200 - lifting mounting frame, 210 - reinforcing ribs, 220 - handrails, 230 - guiding sliding grooves, 300 - lifting mechanism, 310 - hydraulic cylinders, 320 - linkage chains, 330 - mounting plates, 340 - sliding mounting seats, 350 - fork arm fixing plates, 400 - ring die fork arms. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] In the description of the present utility model, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "top part", "bottom part", "top surface", "bottom surface", "inner", "outer", "inner side", "outer side", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present utility model.

[0024] In the description of the present utility model, the meaning of "several" is one or more, the meaning of "multiple" is two or more, and understandings such as "greater than", "less than", "exceeding", etc. do not include the present number, and understandings such as "above", "below", "within", etc. include the present number. If there is a description of the terms "first", "second", "third", etc., it is only for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "coupling", and "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following will describe the embodiments according to the overall structure of the present utility model.

[0026] Embodiment

[0027] As Figures 1 to 2 shown, a single-fork arm ring die loader-unloader includes an installation chassis 100. The installation chassis 100 is provided with a lifting installation frame 200, a lifting mechanism 300, traveling wheels 110, steering wheels 120, a hydraulic operation handle 130, etc. The hydraulic operation handle 130 is mechanically connected to the lifting mechanism 300. The lifting operation of the lifting mechanism 300 is controlled by the hydraulic operation handle 130, and at the same time, the movement of the loader-unloader can also be controlled by the hydraulic operation handle 130. Among them, the lifting installation frame 200 is fixedly installed on the installation chassis 100 through a reinforcing rib 210. One end of the reinforcing rib 210 is connected to the body of the lifting installation frame 200, and the other end is connected to the installation chassis 100. A triangular stable structure is formed among the lifting installation frame 200, the installation chassis 100, and the reinforcing rib 210. The traveling wheels 110 are installed at the front end of the installation chassis 100, and the traveling wheels 110 cannot change the direction. The steering wheels 120 are provided at the rear end of the installation chassis 100, and the steering wheels 120 can be adjusted in the reverse direction. Through the combined use of the traveling wheels 110 and the steering wheels 120, the position movement of the loader-unloader is facilitated. The lifting mechanism 300 is installed on the installation chassis 100, and a ring die fork arm 400 is installed on the driving end of the lifting mechanism 300. The ring die fork arm 400 is of a single-fork type. When loading and unloading the ring die, only the ring die fork arm 400 needs to be inserted into the middle hole of the ring die, and the ring die is supported by the ring die fork arm 400, and the lifting and lowering movement is driven by the lifting mechanism 300 to complete the adjustment of the position of the ring die. The hydraulic operation handle 130 is rotatably installed on the installation chassis 100, and the hydraulic operation handle 130 is pulled to realize the position drive of the loader-unloader.

[0028] Preferably, in order to cooperate with the movement of the loader-unloader, a handrail 220 is further provided on the lifting installation frame 200, and the setting of the handrail 220 can also control the movement direction of the loader-unloader.

[0029] Preferably, guiding sliding grooves 230 are provided on opposite inner sides of the lifting mounting frame 200. The lifting mechanism 300 includes a hydraulic cylinder 310, a linkage chain 320, a mounting plate 330, and a sliding mounting seat 340. The hydraulic cylinder 310 is installed at the middle position of the mounting base frame 100. The output end of the hydraulic cylinder 310 is perpendicular to the ground. A telescopic rod is provided on the output end of the hydraulic cylinder 310. The telescopic rod is slidably disposed in the hydraulic cylinder 310. A jacking cross bar is provided at the top end of the telescopic rod. The jacking cross bar is perpendicular to the telescopic rod. Auxiliary rollers are provided at opposite ends of the jacking cross bar. The auxiliary rollers are rotatably installed at the ends of the jacking cross bar. Pulleys are provided on opposite sides of the sliding mounting seat 340. The pulleys are slidably disposed in the guiding sliding grooves 230. One end of the linkage chain 320 is connected to a mounting cross beam installed on the lifting mounting frame 200, and the other end bypasses the auxiliary rollers and is connected to the sliding mounting seat 340. Driven by the hydraulic cylinder 310, the sliding mounting seat 340 moves up and down along the lifting mounting frame 200 (i.e., drives the pulleys to slide in the guiding sliding grooves 230). The mounting plate 330 is provided on the front end face of the sliding mounting seat 340. A fork arm fixing plate 350 is provided on the mounting plate 330. The fork arm fixing plate 350 is perpendicular to the mounting plate 340. The ring die fork arm 400 is installed on the fork arm fixing plate 350 by welding. It is worth mentioning that the ring die fork arm 400 is inclined upward, and the included angle between the ring die fork arm 400 and the fork arm fixing plate 350 is less than 90°, aiming to prevent the ring die from slipping off the ring die fork arm 400 during the process of carrying the ring die. During loading and unloading, first place the ring die on the ring die fork arm 400, and then realize the docking with the ring die by rotating the large plate end of the pellet mill.

[0030] During the production process of feed by conventional production enterprises, assuming that two different specifications of ring dies, namely the ring die of CPM3020 - 10 and the ring die of Zhengchang 320, are required, at least two fixed - type ring die loaders are needed, one adjustable double - fork - arm ring die loader is needed, while only one such single - fork ring die loader is required, and the cost of this single - fork - arm ring die loader is basically equivalent to that of a fixed double - fork - arm ring die loader, and it is only 2 / 3 of the cost of one adjustable double - fork - arm ring die loader. Therefore, this design can greatly save the production cost of the feed mill and reduce the economic expenditure on equipment configuration. At the same time, the operation method of the single - fork - arm ring die loader only requires inserting the fork arm into the through - hole in the middle of the ring die to carry and lift the ring die. Compared with the operation of the adjustable double - fork - arm loader, which also needs to be adjusted accordingly according to its outer diameter size when lifting the ring die, the single - fork - arm loader of this design is more convenient and fast to operate.

[0031] In summary, the present utility model provides a single fork arm ring die loader / unloader. This loader / unloader changes the traditional double fork arm type to a single fork arm type, and changes the original outer ring type for lifting the ring die to a bearing inner ring type. This method solves the problem that the fixed double fork arm ring die loader / unloader on the market cannot be used for ring dies of different specifications and sizes. At the same time, it also solves the problems of complex structure and high purchase cost of the adjustable double fork arm ring die loader / unloader on the market. The fork arm of the ring die of the present utility model is inclined and installed on the loader / unloader, and forms an angle less than 90° with the fork arm fixing plate, aiming to prevent the ring die from slipping off the fork arm during the process of bearing the ring die.

[0032] The foregoing description of specific exemplary embodiments of the present utility model is for the purposes of illustration and exemplification. These descriptions are not intended to limit the present utility model to the precise forms disclosed, and obviously, many changes and variations are possible in light of the above teachings. Although embodiments of the present utility model have been shown and described, the specific embodiments are merely interpretations of the present utility model and not limitations thereof. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present utility model and its practical applications, so that those skilled in the art can, after reading this specification, make modifications, substitutions, variations, and various different selections and changes that do not make creative contributions to the embodiments as needed, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.

Claims

1. Single fork arm ring die loader and unloader, characterized in that It includes an installation chassis (100), on which an elevating installation frame (200) is erected. An elevating mechanism (300) is provided on the installation chassis (100). A ring die fork arm (400) for forking the middle hole of the ring die is installed on the driving end of the elevating mechanism (300), so that the ring die fork arm (400) can support the ring die and reciprocate along the elevating installation frame (200) under the drive of the elevating mechanism (300).

2. The single fork arm ring die loading and unloading machine according to claim 1, wherein Reinforcing ribs (210) are provided on opposite sides of the elevating installation frame (200). One end of each reinforcing rib (210) is connected to the body of the elevating installation frame (200), and the other end is connected to the installation chassis (100).

3. The single-fork arm ring die loader / unloader according to claim 1, characterized in that, Traveling wheels (110) are provided at the front end of the installation chassis (100).

4. The single fork arm ring die loader / unloader according to claim 1, wherein, Steering wheels (120) are provided at the rear end of the installation chassis (100).

5. The single-armed ring die loader and unloader according to claim 1, wherein, A handrail (220) is provided on the elevating installation frame (200).

6. The single-fork arm ring die loader and unloader according to claim 1, characterized in that, A hydraulic operation handle (130) is provided on the installation chassis (100).

7. The single-fork arm ring die loader / unloader according to claim 1, wherein A guiding chute (230) is provided on the elevating installation frame (200). The elevating mechanism (300) includes a hydraulic cylinder (310), a linkage chain (320), a mounting plate (330) and a sliding mounting seat (340). The hydraulic cylinder (310) is installed on the installation chassis (100). A telescopic rod is provided at the output end of the hydraulic cylinder (310). A jacking cross bar is provided at the end of the telescopic rod. Auxiliary roller wheels are provided at opposite ends of the jacking cross bar. Pulleys are provided on opposite sides of the sliding mounting seat (340), and the pulleys are slidably arranged in the guiding chute (230). The mounting plate (330) is installed on the front end face of the sliding mounting seat (340). One end of the linkage chain (320) is connected and installed on the mounting cross beam of the elevating installation frame (200), and the other end bypasses the auxiliary roller wheels and is connected and installed on the sliding mounting seat (340). The hydraulic cylinder (310) drives the sliding mounting seat (340) to move up and down along the elevating installation frame (200).

8. The single-fork arm ring die loader / unloader according to claim 7, wherein, A fork arm fixing plate (350) is provided on the mounting plate (330). The fork arm fixing plate (350) is perpendicular to the mounting plate (330). The ring die fork arm (400) is welded to the fork arm fixing plate (350). The ring die fork arm (400) is inclined upward, and the included angle between the ring die fork arm (400) and the fork arm fixing plate (350) is less than 90°.