High-temperature flue gas reburning and recycling device
By designing a detachable filter plate structure and heat exchange system, the problem of easy blockage of the filter plate is solved, the high-temperature flue gas filtration efficiency is improved, and the thermal energy reuse is realized.
Patent Information
- Application Number
- CN202422169829.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The filter plate in the filter mechanism of the existing high-temperature flue gas re-firing and reuse device is prone to clogging and is inconvenient for disassembly and replacement, which affects filtration efficiency.
A filter system including a filter box, slide rail, slider and clamping mechanism is designed. Through sliding connection and threaded clamping structure, the filter plate can be detached for easy cleaning and replacement, and heat energy recovery is carried out in combination with a fan, water tank and heat exchange spiral pipe.
It realizes convenient disassembly and cleaning of filter plates, improves the filtration efficiency of high-temperature flue gas, and recovers the heat energy of flue gas through heat exchange, reducing energy waste.
Smart Images

Figure CN223179322U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flue gas reuse treatment, in particular to a high-temperature flue gas return burning and reuse device. Background Art
[0002] In the process of industrial production, the emission of high-temperature flue gas is a common phenomenon. Especially in energy-consuming equipment such as sintering machines, boilers, and kilns, high-temperature flue gas not only carries a large amount of heat energy but also may contain harmful substances such as dust. The traditional flue gas emission method not only causes energy waste but also exacerbates environmental pollution. Therefore, it is necessary to use a high-temperature flue gas return burning and reuse device to filter the high-temperature flue gas and then recover and reuse the heat energy in the high-temperature flue gas, so as to improve energy efficiency and reduce the negative impact on the environment.
[0003] However, although the high-temperature flue gas return burning and reuse devices on the market have achieved heat energy recovery to a certain extent, there are serious defects in the design of the filtering mechanism. The filter plates in the filtering mechanism usually adopt fixed filter plates. After filtering the flue gas for a long time, a large amount of dust and harmful substances are easily accumulated on the surface of the filter plates, which is extremely likely to cause blockage of the filter plates. The fixed filter plates are not convenient for disassembling the filter plates, which is not conducive to later cleaning or replacement, and seriously affects the filtering efficiency of high-temperature flue gas. Therefore, we provide a high-temperature flue gas return burning and reuse device to solve the above problems. Content of the Utility Model
[0004] The problem to be solved by the utility model is to provide a high-temperature flue gas return burning and reuse device that can filter high-temperature flue gas, recover the heat energy in the flue gas, and is convenient for replacing the filter plates.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is: a high-temperature flue gas return burning and reuse device, including a workbench, on the upper surface of the workbench is installed a filtering mechanism, on the side of the filtering mechanism is installed a clamping mechanism, the filtering mechanism includes a filtering box, the filtering box is fixedly connected to the upper surface of the workbench, a total of two sliding rails are fixedly connected to the inner wall of the filtering box, and the two sliding rails are symmetrically distributed on the inner walls on both sides of the filtering box respectively. A sealing cover is arranged on the upper surface of the filtering box, the bottom surface of the sealing cover is fixedly connected with a filter plate, the filter plate is arranged inside the filtering box, and sliding blocks are fixedly connected to both sides of the filter plate.
[0006] Preferably, the above-mentioned high-temperature flue gas back-burning and recycling device, wherein the two sliders are respectively slidably connected to the inside of the two slide rails, and the filter plate and the slide rails are slidably connected through the sliders, and there are two threaded grooves on the upper surface of the sealing cover, and the two threaded grooves are symmetrically distributed on the upper surface of the sealing cover. There are two clamping mechanisms, and the two clamping mechanisms are symmetrically distributed on both sides of the filter box. The clamping mechanism includes a sleeve, and the sleeve is fixedly connected to the side of the filter box. The interior of the sleeve is rotatably connected to a rotating shaft, and the side of the rotating shaft is fixedly connected to an L-shaped block, and the surface of the L-shaped block is threadedly connected to a threaded column, and the two threaded columns correspond to the two threaded grooves respectively.
[0007] Preferably, the above-mentioned high-temperature flue gas re-burning and recycling device, wherein the upper surface of the workbench is fixedly connected to a water tank, the water tank is arranged on the right side of the filter box, and the inner walls on both sides of the water tank are fixedly connected to two mounting brackets, a heat exchange spiral tube is installed between the two mounting brackets, the upper surface of the water tank is installed with a water inlet hopper, the bottom surface of the water tank is installed with a water outlet pipe, the lower end of the water outlet pipe is passed through the upper surface of the workbench and extends to the bottom of the workbench, and the surface of the water outlet pipe below the workbench is installed with a solenoid valve.
[0008] Preferably, the above-mentioned high-temperature flue gas back-burning and recycling device, wherein the left side of the filter box is installed with an air inlet pipe, the right side of the filter box is installed with a connecting pipe, the surface of the connecting pipe is installed with a fan, the end of the connecting pipe away from the filter box is installed on the left side of the water tank, and the end of the connecting pipe away from the filter box is connected to the right end of the heat exchange spiral tube.
[0009] Preferably, in the above-mentioned high-temperature flue gas re-burning and recycling device, an air outlet pipe is installed on the right side of the water tank, and the left end of the air outlet pipe is connected to the right end of the heat exchange spiral tube.
[0010] Preferably, in the above-mentioned high-temperature flue gas re-burning and recycling device, the bottom surface of the workbench is fixedly connected with four supporting legs, and the four supporting legs are respectively distributed in a rectangular shape on the bottom surface of the workbench.
[0011] The advantages and beneficial effects of the utility model are:
[0012] The utility model realizes the cooperation between the filtering mechanism and the clamping mechanism. When the filter plate needs to be cleaned or replaced, the threaded column is rotated to disengage the threaded groove, and then the L-shaped clamping block is bent. With the cooperation of the rotating shaft and the sleeve, the fixation of the sealing cover is cancelled, the sealing cover is pulled, and the filter plate is pulled out with the cooperation of the slide rail and the slider. This setting optimizes the installation method of the filter plate and the filter box, makes it more convenient to disassemble, and is more conducive to cleaning or replacing the filter plate at a later time, so as to avoid affecting the filtering efficiency of high-temperature flue gas.
[0013] Through the cooperation among the fan, water tank, water inlet hopper and heat exchange spiral pipe, the operation of the fan is controlled by an external control switch, which can divert high-temperature flue gas and make it quickly flow into the heat exchange spiral pipe for heat energy recovery and utilization. By opening the water inlet hopper to fill the water tank with water, and with the cooperation of the heat exchange spiral pipe and water, heat exchange can be carried out on the high-temperature flue gas, so that the heat energy of the high-temperature flue gas heats the water, thereby reusing the heat energy of the high-temperature flue gas. Moreover, the setting of the heat exchange spiral pipe can make the flow path of the high-temperature flue gas longer, enabling sufficient heat exchange between the heat energy in the high-temperature flue gas and water, and avoiding waste of heat energy when the flue gas is discharged. Brief Description of the Drawings
[0014] Figure 1 is the three-dimensional structural schematic diagram of the front view cross-section of the present utility model;
[0015] Figure 2 is the three-dimensional structural schematic diagram of the front view of the present utility model;
[0016] Figure 3 is the three-dimensional structural schematic diagram of the front view cross-section of the filtering mechanism of the present utility model;
[0017] Figure 4 is the three-dimensional structural schematic diagram of the partial front view of the filtering mechanism of the present utility model;
[0018] Figure 5 is the three-dimensional structural schematic diagram of the front view of the clamping mechanism of the present utility model.
[0019] In the figure: 1, workbench; 2, filtering mechanism; 201, filtering box; 202, slide rail; 203, sealing cover; 204, filter plate; 205, slider; 206, threaded groove; 3, clamping mechanism; 301, sleeve; 302, rotating shaft; 303, L-shaped clamping block; 304, threaded column; 4, water tank; 5, mounting rack; 6, heat exchange spiral pipe; 7, water inlet hopper; 8, water outlet pipe; 9, solenoid valve; 10, air inlet pipe; 11, connecting pipe; 12, fan; 13, air outlet pipe; 14, support leg. Detailed Embodiment
[0020] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the following combines the drawings and embodiments. The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] Such asFigures 1 to 5 As shown, a high-temperature flue gas backburning and recycling device includes a workbench 1, a filter mechanism 2 is installed on the upper surface of the workbench 1, and a clamping mechanism 3 is installed on the side of the filter mechanism 2. The filter mechanism 2 includes a filter box 201, and the filter box 201 is fixedly connected to the upper surface of the workbench 1. Two slide rails 202 are fixedly connected to the inner wall of the filter box 201, and the two slide rails 202 are symmetrically distributed on the inner walls of both sides of the filter box 201. A sealing cover 203 is provided on the upper surface of the filter box 201, and a filter plate 204 is fixedly connected to the bottom surface of the sealing cover 203. The filter plate 204 is arranged inside the filter box 201, and sliders 205 are fixedly connected on both sides of the filter plate 204.
[0022] In this device, the operation of the solenoid valve 9 and the fan 12 is controlled by an external control switch. The high-temperature flue gas can be filtered through the filter mechanism 2 installed on the upper surface of the workbench 1, so that the dust and harmful substances in the flue gas can be filtered out to facilitate discharge. The slide rail 202 and the slider 205 in the filter mechanism 2 are slidably connected to facilitate the disassembly of the filter plate 204. The sealing cover 203 can ensure good sealing of the filter plate 204 after installation.
[0023] The two sliders 205 are respectively slidably connected to the inside of the two slide rails 202, and the filter plate 204 is slidably connected to the slide rails 202 through the sliders 205. There are two threaded grooves 206 on the upper surface of the sealing cover 203, and the two threaded grooves 206 are symmetrically distributed on the upper surface of the sealing cover 203. There are two clamping mechanisms 3, and the two clamping mechanisms 3 are symmetrically distributed on both sides of the filter box 201. The clamping mechanism 3 includes a sleeve 301, and the sleeve 301 is fixedly connected to the side of the filter box 201. The interior of the sleeve 301 is rotatably connected to the rotating shaft 302, and the side of the rotating shaft 302 is fixedly connected to the L-shaped block 303. The surface of the L-shaped block 303 is threadedly connected to a threaded column 304, and the two threaded columns 304 correspond to the two threaded grooves 206 respectively.
[0024] When the filter plate 204 needs to be cleaned or replaced, the threaded column 304 is rotated to disengage it from the threaded groove 206, and then the L-shaped block 303 is moved. With the cooperation of the rotating shaft 302 and the sleeve 301, the fixation of the sealing cover 203 is cancelled, and the sealing cover 203 is pulled. With the cooperation of the slide rail 202 and the slider 205, the filter plate 204 can be pulled out. This setting optimizes the installation method of the filter plate 204 and the filter box 201, making it more convenient to disassemble and more conducive to cleaning or replacing the filter plate 204 at a later time, so as to avoid affecting the filtering efficiency of the high-temperature flue gas.
[0025] The upper surface of the workbench 1 is fixedly connected with a water tank 4. The water tank 4 is arranged to the right of the filter box 201. A total of two mounting brackets 5 are fixedly connected to the inner walls on both sides of the water tank 4. A heat exchange spiral tube 6 is installed between the two mounting brackets 5. The upper surface of the water tank 4 is provided with a water inlet hopper 7. The bottom surface of the water tank 4 is provided with a water outlet pipe 8. The lower end of the water outlet pipe 8 penetrates through the upper surface of the workbench 1 and extends below the workbench 1. A solenoid valve 9 is installed on the surface of the water outlet pipe 8 below the workbench 1.
[0026] By opening the water inlet hopper 7, water can be filled into the water tank 4. The setting of the mounting bracket 5 provides stable support for the heat exchange spiral tube 6. With the cooperation of the heat exchange spiral tube 6 and water, heat exchange can be carried out on the high-temperature flue gas, and the water can be heated by the heat energy of the high-temperature flue gas, realizing the reuse of the heat energy of the high-temperature flue gas. By controlling the solenoid valve 9 to open through an external control switch, the heated water can be discharged through the water outlet pipe 8.
[0027] An air inlet pipe 10 is installed on the left side surface of the filter box 201. A connecting pipe 11 is installed on the right side surface of the filter box 201. A fan 12 is installed on the surface of the connecting pipe 11. One end of the connecting pipe 11 far away from the filter box 201 is installed on the left side surface of the water tank 4, and one end of the connecting pipe 11 far away from the filter box 201 is communicated with the right end of the heat exchange spiral tube 6.
[0028] By controlling the operation of the fan 12 through an external control switch, the high-temperature flue gas can be diverted to facilitate the flow of the high-temperature flue gas.
[0029] An air outlet pipe 13 is installed on the right side surface of the water tank 4, and the left end of the air outlet pipe 13 is communicated with the right end of the heat exchange spiral tube 6.
[0030] The setting of the air outlet pipe 13 enables the heat-exchanged flue gas to be discharged through the air outlet pipe 13.
[0031] A total of four support legs 14 are fixedly connected to the bottom surface of the workbench 1. The four support legs 14 are respectively distributed in a rectangular shape on the bottom surface of the workbench 1.
[0032] The support legs 14 can provide stable support for the workbench 1, enabling the device to maintain a stable working state during operation.
[0033] Working principle: When the device is in use, the water tank 4 is filled with water by opening the water inlet hopper 7, and then the fan 12 is controlled by the external control switch to drain the high-temperature flue gas. The high-temperature flue gas is then allowed to enter the interior of the filter box 201 through the air inlet pipe 10, and the high-temperature flue gas is filtered by the filter plate 204. The filtered high-temperature flue gas enters the interior of the heat exchange spiral tube 6 through the connecting pipe 11. Under the cooperation of the heat exchange spiral tube 6 and the water, the high-temperature flue gas is heat-exchanged, and the water is heated by the heat energy of the high-temperature flue gas, and the heat energy of the high-temperature flue gas is transferred to the heat exchanger. The flue gas after heat exchange is discharged through the outlet pipe 13, and then the solenoid valve 9 is opened by the external control switch to discharge the heated water through the outlet pipe 8 for people to use. When the filter plate 204 needs to be cleaned or replaced, the threaded column 304 is rotated to disengage it from the threaded groove 206, and then the L-shaped block 303 is moved. With the cooperation of the rotating shaft 302 and the sleeve 301, the fixing of the sealing cover 203 is cancelled, and the sealing cover 203 is pulled. With the cooperation of the slide rail 202 and the slider 205, the filter plate 204 can be pulled out.
[0034] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0035] It should be noted that the standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the inventor will not elaborate on them here.
[0036] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0037] The above has described in detail an embodiment of the present utility model, but the above content is only a preferred embodiment of the present utility model and cannot be considered as limiting the scope of implementation of the present utility model. All equivalent changes and improvements made according to the scope of application of the present utility model shall still fall within the scope covered by the patent of the present utility model.
Claims
1. A high-temperature flue gas return burning and recycling device, characterized in that: It includes a workbench (1), a filtering mechanism (2) is installed on the upper surface of the workbench (1), a clamping mechanism (3) is installed on the side of the filtering mechanism (2), the filtering mechanism (2) includes a filtering box (201), the filtering box (201) is fixedly connected to the upper surface of the workbench (1), two sliding rails (202) are fixedly connected to the inner wall of the filtering box (201) in total, the two sliding rails (202) are symmetrically distributed on the inner walls on both sides of the filtering box (201) respectively, a sealing cover (203) is arranged on the upper surface of the filtering box (201), a filter plate (204) is fixedly connected to the bottom surface of the sealing cover (203), the filter plate (204) is arranged inside the filtering box (201), and sliding blocks (205) are fixedly connected to both sides of the filter plate (204).
2. The high-temperature flue gas back-burning and recycling device according to claim 1, wherein: The two sliding blocks (205) are respectively slidably connected inside the two sliding rails (202), and the filter plate (204) is slidably connected to the sliding rails (202) through the sliding blocks (205). Two threaded grooves (206) are formed on the upper surface of the sealing cover (203) in total, the two threaded grooves (206) are symmetrically distributed on the upper surface of the sealing cover (203) respectively. There are two clamping mechanisms (3) in total, the two clamping mechanisms (3) are symmetrically distributed on both sides of the filtering box (201) respectively. The clamping mechanism (3) includes a sleeve (301), the sleeve (301) is fixedly connected to the side of the filtering box (201), a rotating shaft (302) is rotatably connected inside the sleeve (301), an L-shaped clamping block (303) is fixedly connected to the side of the rotating shaft (302), a threaded column (304) is threadedly connected to the surface of the L-shaped clamping block (303), and the two threaded columns (304) correspond to the two threaded grooves (206) respectively.
3. The high-temperature flue gas recirculation and reuse device according to claim 1, wherein: A water tank (4) is fixedly connected to the upper surface of the workbench (1), the water tank (4) is arranged on the right side of the filtering box (201), two mounting brackets (5) are fixedly connected to the inner walls on both sides of the water tank (4) in total, a heat exchange spiral tube (6) is installed between the two mounting brackets (5), a water inlet hopper (7) is installed on the upper surface of the water tank (4), a water outlet pipe (8) is installed on the bottom surface of the water tank (4), the lower end of the water outlet pipe (8) penetrates through the upper surface of the workbench (1) and extends below the workbench (1), and an electromagnetic valve (9) is installed on the surface of the water outlet pipe (8) below the workbench (1).
4. The high-temperature flue gas backfire and reuse device according to claim 3, characterized in that: An air inlet pipe (10) is installed on the left side surface of the filtering box (201), a connecting pipe (11) is installed on the right side surface of the filtering box (201), a fan (12) is installed on the surface of the connecting pipe (11), one end of the connecting pipe (11) away from the filtering box (201) is installed on the left side surface of the water tank (4), and one end of the connecting pipe (11) away from the filtering box (201) is communicated with the right end of the heat exchange spiral tube (6).
5. The high-temperature flue gas backfire and reuse device according to claim 3, characterized in that: An air outlet pipe (13) is installed on the right side surface of the water tank (4), and the left end of the air outlet pipe (13) is communicated with the right end of the heat exchange spiral tube (6).
6. The high-temperature flue gas back-burning and recycling device according to claim 1, wherein: Four support legs (14) are fixedly connected to the bottom surface of the workbench (1), and the four support legs (14) are respectively distributed in a rectangular shape on the bottom surface of the workbench (1).