High-molecular polymer sample preparation device
By designing the polymer sample preparation device of the rotating table and rotating frame, the adjustment mechanism driven by the hydraulic cylinder and the motor is used to solve the problem of inconvenient mold replacement and achieve efficient sample preparation.
Patent Information
- Application Number
- CN202421558104.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-03
AI Technical Summary
When preparing multiple polymer samples of different sizes, inconvenient replacement of the punching mold leads to inefficient sample preparation.
A polymer sample making device is designed, including a rotating table and a rotating frame. The adjusting mechanism driven by hydraulic cylinder and motor realizes rapid replacement of the mold. The controller is used to control the synchronous rotation of the rotating table and the rotating frame to ensure that the stamping block corresponds to the sample making hole.
It realizes rapid replacement of punching molds, improves sample preparation efficiency, and can quickly complete sample preparation of polymer samples of multiple different sizes.
Smart Images

Figure CN223179867U_ABST
Abstract
Description
Technical Field
[0001] The utility model provides a sample preparation device for polymer, belonging to the technical field of polymer sample preparation equipment. Background Technique
[0002] Polymer is a kind of macromolecular compound with high molecular weight and composed of repeating units, which is widely used in fields such as plastics. In order to evaluate the performance characteristics of polymer materials and ensure product quality, preparing samples and conducting tests are essential steps.
[0003] When preparing samples of cylindrical plastic polymers, it is often necessary to prepare multiple samples of different sizes, so as to facilitate the performance and structural changes of samples of different sizes under the same load, temperature or environmental conditions. Therefore, when punching samples of polymers, punching dies of different sizes are often required for multi-size sampling. When changing different punching dies, it is rather troublesome, often involving the disassembly and installation of the dies, which is time-consuming and laborious, and greatly reduces the sample preparation efficiency for polymers of different sizes. Content of the Utility Model
[0004] The technical problem to be solved by the utility model is that when preparing multiple samples of different sizes, it is inconvenient to change the punching die, which is likely to reduce the sample preparation efficiency.
[0005] In order to solve the above problems, the technical solution proposed by the utility model is: a sample preparation device for polymer, including legs, and a sample preparation table is fixedly connected upward to the legs; a support frame is arranged above the sample preparation table, a hydraulic cylinder is arranged below the support frame, and the working end of the hydraulic cylinder is fixedly connected with a punching block; a rotating table is rotatably arranged on the sample preparation table, a clamping mechanism is arranged on the rotating table, and four punching holes of different sizes are formed on the rotating table; a rotating frame is rotatably arranged on the sample preparation table, and the support frame is fixedly connected to the rotating frame; there are four groups of the support frame and the hydraulic cylinder, and the punching blocks fixedly connected to the lower ends of each hydraulic cylinder respectively correspond to the sizes of the punching holes; a first rotation adjustment mechanism and a second rotation adjustment mechanism are arranged at the bottom of the sample preparation table, the first rotation adjustment mechanism is connected with the rotating table, and the second rotation adjustment mechanism is connected with the rotating frame; a controller circuit-connected to the first rotation adjustment mechanism and the second rotation adjustment mechanism is arranged on the sample preparation table.
[0006] As an improvement, the first rotation adjustment mechanism includes a first motor, and the output shaft of the first motor passes through the sample preparation table and is fixedly connected with the rotating table; the second rotation adjustment mechanism includes a second motor, and the output shaft of the second motor passes through the sample preparation table and is fixedly connected with the rotating table; the first motor and the second motor are circuit-connected to the controller.
[0007] As an improvement, the rotating table is cylindrical, the sample preparation holes are evenly distributed in a circular pattern on the rotating table, and the support frames are evenly distributed in a circular pattern on the rotating frame.
[0008] As an improvement, the clamping mechanism includes an arc-shaped clamping plate, and the clamping plate is slidably arranged on the rotating table; a chute is opened inside the rotating table, and a slider is slidably arranged in the chute; a guiding groove communicating with the chute is opened on the rotating table, and the slider passes through the guiding groove and is fixedly connected to the clamping plate.
[0009] As an improvement, a screw rod is rotatably arranged in the chute, and the slider is threadedly connected to the screw rod; both the chute and the slider are of a cuboid structure, and the slider is in mutual fit with the inner wall of the chute.
[0010] As an improvement, a collection box is fixedly arranged at the bottom of the sample preparation table, and a dropping groove communicating with the collection box is opened on the sample preparation table.
[0011] The beneficial effects of the present utility model:
[0012] A rotating table is rotatably arranged on the sample preparation table, and four sample preparation holes of different sizes are opened on the rotating table; the stamping blocks fixedly connected to the lower ends of the hydraulic cylinders respectively correspond to the sizes of the sample preparation holes; by placing the polymer on the rotating table, the first rotation adjustment mechanism and the second rotation adjustment mechanism can drive the rotating table and the rotating frame to rotate correspondingly, so as to quickly replace the sample preparation holes and the stamping blocks, and the setting of the controller can ensure that after rotation, the stamping blocks and the sample preparation holes of corresponding sizes correspond to each other, and the sample preparation of multiple polymers of different sizes can be quickly completed, greatly improving the sample preparation efficiency. Description of the Drawings
[0013] Figure 1 It is a three-dimensional view of a polymer sample preparation device of the present utility model.
[0014] Figure 2 It is a three-dimensional view of another perspective of a polymer sample preparation device of the present utility model.
[0015] Figure 3 It is an exploded view of the connection between the sample preparation table and the rotating table of a polymer sample preparation device of the present utility model.
[0016] Figure 4 It is a partial cross-sectional view of the rotating table of a polymer sample preparation device of the present utility model.
[0017] 1. Support legs; 2. Sample preparation table; 3. Rotating table; 4. Clamping plate; 5. Sample preparation hole; 6. Punching block; 7. Hydraulic cylinder; 8. Support frame; 9. Rotating frame; 10. Controller; 11. Collection box; 12. First motor; 13. Second motor; 14. Drop chute; 15. Slide; 16. Slider; 17. Guide groove; 18. Screw. DETAILED DESCRIPTION
[0018] The present invention will be further described below with reference to the accompanying drawings.
[0019] according to Figures 1-4 As shown: the utility model provides a high molecular polymer sample preparation device: it includes a support leg 1, which is fixedly connected to a sample preparation table 2 upward; a support frame 8 is provided above the sample preparation table 2, a hydraulic cylinder 7 is provided below the support frame 8, and a working end of the hydraulic cylinder 7 is fixedly connected to a punching block 6; a rotating table 3 is rotatably provided on the sample preparation table 2, a clamping mechanism is provided on the rotating table 3, and four sample preparation holes 5 of different sizes are opened on the rotating table 3; a rotating frame 9 is rotatably provided on the sample preparation table 2, and the support frame 8 is fixedly connected to the rotating frame 9; four groups of support frames 8 and hydraulic cylinders 7 are provided, and the punching blocks 6 fixedly connected to the lower end of each hydraulic cylinder 7 correspond to the size of the sample preparation holes 5 respectively; a first rotation adjustment mechanism and a second rotation adjustment mechanism are provided at the bottom of the sample preparation table 2, the first rotation adjustment mechanism is connected to the rotating table 3, and the second rotation adjustment mechanism is connected to the rotating frame 9; a controller 10 connected to the circuits of the first rotation adjustment mechanism and the second rotation adjustment mechanism is provided on the sample preparation table 2.
[0020] The controller 10 controls the first rotation regulating mechanism and the second rotation regulating mechanism to quickly drive the rotating table 3 and the rotating frame 9 to rotate, thereby quickly completing the replacement of the punching and sample making mold, greatly improving the sample making efficiency of high molecular polymers of different sizes.
[0021] like Figure 1 、 2 As shown, the first rotation adjustment mechanism includes a first motor 12, and the output shaft of the first motor 12 passes through the sample preparation table 2 and is fixedly connected to the rotating table 3; the second rotation adjustment mechanism includes a second motor 13, and the output shaft of the second motor 13 passes through the sample preparation table 2 and is fixedly connected to the rotating table 3; the first motor 12 and the second motor 13 are circuit-connected to the controller 10.
[0022] The rotating table 3 is cylindrical, and the sample holes 5 are evenly distributed in a circular shape on the rotating table 3. The support frame 8 is evenly distributed in a circular shape on the rotating frame 9, which can ensure that the punching block 6 or the sample hole 5 is in the working position with each rotation.
[0023] like Figure 4As shown in the figure, the clamping mechanism includes an arc-shaped clamping plate 4, and the clamping plate 4 is slidably arranged on the rotating table 3; a chute 15 is opened inside the rotating table 3, and a slider 16 is slidably arranged in the chute 15; a guiding groove 17 communicating with the chute 15 is opened on the rotating table 3, and the slider 16 passes through the guiding groove 17 and is fixedly connected with the clamping plate 4. A screw rod 18 is rotatably arranged in the chute 15, and the slider 16 is threadedly connected to the screw rod 18; both the chute 15 and the slider 16 are of cuboid structures, and the slider 16 fits with the inner wall of the chute 15, which can limit the rotation of the slider 16, thereby converting the rotation of the screw rod 18 into the movement of the slider 16 and driving the clamping plate 4 to move.
[0024] As Figure 3 shown in the figure, a collection box 11 is fixedly arranged at the bottom of the sample preparation table 2, and a dropping groove 14 communicating with the collection box 11 is opened on the sample preparation table 2, which is convenient for recycling the samples after blanking sample preparation.
[0025] The principle of the present utility model
[0026] As Figures 1-2 shown in the figure is the structural diagram of the polymer sample preparation device. When preparing samples of polymers, a cylindrical polymer is placed on the rotating table 3. As Figure 4 shown in the figure, the screw rod 18 is turned. Driven by the slider 16, the two clamping plates 4 move towards the direction close to the polymer until the clamping plates 4 fixedly clamp the polymer. The hydraulic cylinder at the working position 7 is started to make the stamping block 6 move downward, and the polymer is blanked in cooperation with the sample preparation hole 5. The blanked samples fall into the collection box 11 through the dropping groove 14 and are collected.
[0027] When samples of different sizes need to be prepared, there is no need to disassemble the clamping mechanism. The controller 10 is used to start the first motor 12 to drive the rotating table 3 to rotate, so that different sample preparation holes 5 are located at the working position. At the same time, the controller 10 correspondingly controls the second motor 13 to start. Driven by the rotation of the rotating frame 9, the stamping block 6 corresponding to the sample preparation hole 5 rotates to the working position, quickly completing the replacement of the blanking die and greatly improving the sample preparation efficiency.
[0028] The above describes the present utility model and its implementation manners. Such description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present utility model, and the actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and design similar structural manners and embodiments without creative work without departing from the creative purpose of the present utility model, they shall fall within the protection scope of the present utility model.
Claims
1. A sample preparation device made of a polymer, comprising legs (1), and a sample preparation table (2) is fixedly connected upward to the legs (1); a support frame (8) is arranged above the sample preparation table (2), a hydraulic cylinder (7) is arranged below the support frame (8), and a punching block (6) is fixedly connected to the working end of the hydraulic cylinder (7); characterized in that: A rotating table (3) is rotatably arranged on the sample preparation table (2), a clamping mechanism is arranged on the rotating table (3), and four sample preparation holes (5) with different sizes are formed in the rotating table (3); a rotating frame (9) is rotatably arranged on the sample preparation table (2), and the support frame (8) is fixedly connected to the rotating frame (9); four groups of the support frame (8) and the hydraulic cylinder (7) are provided, and the punching blocks (6) fixedly connected to the lower ends of each hydraulic cylinder (7) respectively correspond to the sizes of the sample preparation holes (5); a first rotation adjustment mechanism and a second rotation adjustment mechanism are arranged at the bottom of the sample preparation table (2), the first rotation adjustment mechanism is connected to the rotating table (3), and the second rotation adjustment mechanism is connected to the rotating frame (9); a controller (10) circuit-connected to the first rotation adjustment mechanism and the second rotation adjustment mechanism is arranged on the sample preparation table (2).
2. The sample preparation device for a polymer according to claim 1, wherein: The first rotation adjustment mechanism includes a first motor (12), and the output shaft of the first motor (12) passes through the sample preparation table (2) and is fixedly connected to the rotating table (3); the second rotation adjustment mechanism includes a second motor (13), and the output shaft of the second motor (13) passes through the sample preparation table (2) and is fixedly connected to the rotating table (3); the first motor (12) and the second motor (13) are circuit-connected to the controller (10).
3. The sample preparation device for a polymer according to claim 1, characterized in that: The rotating table (3) is cylindrical, the sample preparation holes (5) are uniformly distributed in a circular shape on the rotating table (3), and the support frames (8) are uniformly distributed in a circular shape on the rotating frame (9).
4. The sample preparation device for a polymer according to claim 1, characterized in that: The clamping mechanism includes an arc-shaped clamping plate (4), and the clamping plate (4) is slidably arranged on the rotating table (3); a chute (15) is formed inside the rotating table (3), and a slider (16) is slidably arranged in the chute (15); a guiding groove (17) communicating with the chute (15) is formed in the rotating table (3), and the slider (16) passes through the guiding groove (17) and is fixedly connected to the clamping plate (4).
5. The sample preparation device for a polymer according to claim 4, characterized in that: A screw (18) is rotatably arranged in the chute (15), and the slider (16) is threadedly connected to the screw (18); both the chute (15) and the slider (16) are rectangular parallelepiped structures, and the slider (16) is in mutual fit with the inner wall of the chute (15).
6. The sample preparation device for a polymer according to claim 1, wherein: A collection box (11) is fixedly arranged at the bottom of the sample preparation table (2), and a dropping groove (14) communicating with the collection box (11) is formed in the sample preparation table (2).