Motor carbon brush fixing frame capable of preventing carbon brush from falling off

By designing a motor carbon brush fixing frame with rotating and buffering structure, the problem of the carbon brush fixing frame being unable to adjust the angle, being susceptible to collisions, and having a short life is solved, and the effect of convenient adjustment, preventing falloff and easy maintenance is achieved.

CN223181928UActive Publication Date: 2025-08-01MERSEN PUDONG CO LTD
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Patent Information

Application Number
CN202422444453.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-01
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing carbon brush fixtures cannot be adjusted angle and are prone to external collisions. They have short service life and are cumbersome to repair, cannot provide cushioning, and cannot be disassembled and repaired.

Method used

A motor carbon brush fixing frame including cover plate, rotor, buffer frame, clamping plate, fixing screw and other components is designed. Angle adjustment, buffer protection and convenient maintenance are achieved through the rotary structure, buffer structure and removable connection.

Benefits of technology

It realizes convenient angle adjustment of carbon brushes, prevents falling off, provides buffer protection, extends service life, facilitates disassembly and repairs, and improves use safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223181928U_ABST
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Abstract

The utility model belongs to the field of carbon brush fixing, and particularly relates to a motor carbon brush fixing frame for preventing a carbon brush from falling off, which comprises a cover plate and a lock catch, a rotating drum is arranged below the left side of the cover plate, and a lower pressing plate is arranged below the rotating drum; through the relation between the cover plate and the rotating cylinder, the carbon brush holder below can be rotated through the rotating cylinder, use is very convenient, through cooperation between the buffer frame and the cover plate, the buffer frame can be prevented from falling off during use, and the clamping plate is driven by the rotating cylinder to rotate while the clamping plate is clamped by the clamping plate. The buffer frame can play a role in buffering the clamping plate, the use safety is guaranteed, meanwhile, the carbon brush in the device is not damaged, the use safety is guaranteed, the clamping plate is fixed through the fixing screws, the situation that the clamping plate falls off is avoided, the service life is prolonged, and finally the transverse rod is controlled to move through the spiral column, so that the use safety is improved. And during use, the lock hole above can be directly controlled to perform a locking function, so that the use is very convenient.
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Description

Technical Field

[0001] The utility model relates to the field of carbon brush fixation, in particular to a motor carbon brush fixing bracket for preventing carbon brushes from falling off. Background Technique

[0002] The carbon brush, also known as the brush, as a sliding contact part, is widely used in many electrical devices. The main materials for carbon brushes in product applications are graphite, impregnated graphite, metal, and graphite. The carbon brush is a device for transmitting energy or signals between the fixed part and the rotating part of a motor, generator, or other rotating machinery. It is generally made of pure carbon plus a solidifying agent, and its shape is generally square. It is stuck in a metal bracket, and there is a spring inside to tightly press it against the rotating shaft. When the motor rotates, electrical energy is transmitted to the coil through the commutator. Since its main component is carbon, it is called a carbon brush. It is easily worn and should be maintained and replaced regularly, and the carbon deposits should be cleaned. The carbon brush looks a bit like an eraser for erasing pencils, with a wire led out on the top, and its volume varies. As a sliding contact part, the carbon brush is widely used in many electrical devices. The main product materials are electrographite, impregnated graphite, metal, and graphite. The carbon brush fixing bracket can play a good protective role during the use of the carbon brush and can effectively ensure the extension of the service life of the carbon brush.

[0003] When the existing device is in use, the main body of the carbon brush fixing bracket cannot be adjusted in angle, and it is easily affected by external collisions during use, resulting in a reduced service life. It cannot provide a buffering force for the internal carbon brush, and it cannot be disassembled and repaired, making the later maintenance cumbersome.

[0004] Therefore, in view of the above problems, a motor carbon brush fixing bracket for preventing carbon brushes from falling off is proposed. Content of the Utility Model

[0005] In order to make up for the deficiencies of the existing technology and solve the problems that may cause the main body of the carbon brush fixing bracket unable to be adjusted in angle, being easily affected by external collisions during use, resulting in a reduced service life, unable to provide a buffering force for the internal carbon brush, and unable to be disassembled and repaired, making the later maintenance cumbersome, the utility model proposes a motor carbon brush fixing bracket for preventing carbon brushes from falling off.

[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: A motor carbon brush fixing bracket for preventing carbon brushes from falling off, comprising a cover plate and a lock catch. A rotating cylinder is installed below the left side of the cover plate, a lower pressing plate is installed below the rotating cylinder, a buffer bracket is installed on the right side of the rotating cylinder, and a clamping plate is installed on the right side of the buffer bracket.

[0007] The front end of the engaging plate is penetrated by a fixing screw. A fixing sleeve is installed on the right side of the fixing screw. A fastening plate is installed below the fixing sleeve. A lock is installed on the right side of the cover plate. A positioning pin is installed on the right side of the lock. A positioning post is installed on the right side of the positioning pin. A slide rail is installed on the right side of the positioning post. A cross bar is installed below the slide rail. A control block is installed on the right side of the middle part of the cross bar. A spiral column is installed inside the control block. A threaded rod is installed on the right side of the spiral column. A grip is installed on the right side of the threaded rod. A chute is installed on the right side of the slide rail. An inverted buckle is installed on the right front side of the lock. A housing is installed on the right front side of the cover plate. The front panel is attached to the front end of the buffer frame. A hinge is attached to the front end of the front panel. A handle is arranged in parallel below the hinge.

[0008] Preferably, the cover plate forms a rotating structure through a rotating cylinder, and the buffer frame and the cover plate are of an integral structure.

[0009] Preferably, the engaging plate forms a telescopic structure with the cover plate through the buffer frame, and the number of buffer frames is four.

[0010] Preferably, the fixing screw forms a penetrating structure through the engaging plate, and the fixing screws are symmetric with respect to the central axis of the fixing sleeve.

[0011] Preferably, the threaded rod and the grip are of an integral structure, and the spiral column forms a rotating structure with the cross bar through the threaded rod.

[0012] Preferably, the positioning post forms a sliding structure through the slide rail, and the external dimension of the positioning post matches the internal dimension of the chute.

[0013] Preferably, the lock and the cover plate are of a detachable structure, and the inverted buckle and the lock are in a screw connection.

[0014] Preferably, the central axis of the fastening plate coincides with the central axis of the fixing sleeve, and the fastening plate and the engaging plate are of an integral structure.

[0015] The beneficial effects of the present utility model are as follows:

[0016] 1. The utility model utilizes the relationship between the cover plate and the rotating drum. When the device is in use, the carbon brush holder below can be rotated by the rotating drum, which is very convenient to use. The cooperation between the buffer holder and the cover plate can prevent the buffer holder from falling during use. When the rotating drum drives the clamping plate to rotate, the buffer holder can buffer the clamping plate, thereby ensuring safe use and preventing damage to the carbon brushes inside the device. The clamping plate is fixed by fixing screws, so the clamping plate itself will not fall off, and its service life is extended. Finally, the cross bar is controlled to move by the spiral column, and the lock hole above can be directly controlled to perform the locking function during use. It is very convenient to use and can play a fixing role.

[0017] 2. The utility model uses the relationship between the positioning column and the slide rail to control the lock at the rear end to fix the cover plate during use, and can also play the role of fixing the internal carbon brush, thereby ensuring safe use. Through the relationship between the lock and the cover plate, the lock and the cover plate can be controlled not to be locked during use, and at the same time, it is convenient for later disassembly and maintenance, thereby ensuring safe use. Moreover, through the relationship between the undercut and the lock, the lock can be used flexibly during use, which is convenient for fixing and can be manually disassembled. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 This is a schematic cross-sectional view of the utility model;

[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the spiral column structure of the present utility model;

[0022] Figure 4 For the utility model Figure 1 A magnified view of the structure at center A;

[0023] Figure 5 This is a schematic diagram of the lock structure of the utility model.

[0024] In the figure: 1. Cover plate; 2. Rotating drum; 3. Lower pressure plate; 4. Buffer frame; 5. Clamping plate; 6. Lock; 7. Positioning pin; 8. Positioning column; 9. Slide rail; 10. Control block; 11. Threaded rod; 12. Grip; 13. Cross bar; 14. Fastening plate; 15. Fixing sleeve; 16. Fixing screw; 17. Slide groove; 18. Spiral column; 19. Undercut; 20. Housing; 21. Front panel; 22. Hinge; 23. Handle. DETAILED DESCRIPTION

[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figures 1-5 As shown, a motor carbon brush fixing bracket for preventing carbon brushes from falling off includes a cover plate 1 and a lock buckle 6. A rotating drum 2 is installed below the left side of the cover plate 1, a lower pressure plate 3 is installed below the rotating drum 2, a buffer frame 4 is installed on the right side of the rotating drum 2, and a clamping plate 5 is installed on the right side of the buffer frame 4;

[0027] A fixing screw 16 is passed through the front end of the locking plate 5, a fixing sleeve 15 is installed on the right side of the fixing screw 16, and a fastening plate 14 is installed below the fixing sleeve 15, a lock buckle 6 is installed on the right side of the cover 1, a positioning pin 7 is installed on the right side of the lock buckle 6, a positioning column 8 is installed on the right side of the positioning pin 7, a slide rail 9 is installed on the right side of the positioning column 8, a cross bar 13 is installed below the slide rail 9, a control block 10 is installed on the right side of the middle part of the cross bar 13, a spiral column 18 is installed inside the control block 10, a threaded rod 11 is installed on the right side of the spiral column 18, a handle 12 is installed on the right side of the threaded rod 11, a slide groove 17 is installed on the right side of the slide rail 9, an undercut 19 is installed on the right side of the front end of the lock buckle 6, a shell 20 is installed on the right side of the front end of the cover 1, a front panel 21 is attached to the front end of the buffer frame 4, a hinge 22 is attached to the front end of the front panel 21, and a handle 23 is provided parallel to the bottom of the hinge 22.

[0028] The cover plate 1 forms a rotating structure through the drum 2, and the buffer frame 4 and the cover plate 1 are an integrated structure. Through the relationship between the cover plate 1 and the drum 2, the device can rotate the carbon brush holder below through the drum 2 when in use, which is very convenient to use. Moreover, through the cooperation between the buffer frame 4 and the cover plate 1, the buffer frame 4 can be prevented from falling during use.

[0029] The engaging plate 5 forms a telescopic structure with the cover plate 1 through the buffer frame 4, and the number of buffer frames 4 is four. Through the cooperation between the engaging plate 5 and the cover plate 1, during use, the telescopic movement of the internal engaging plate 5 can be controlled, which is very convenient to use, and can play a shock-absorbing role, ensuring the safety of use.

[0030] The fixing screws 16 form a penetrating structure through the engaging plate 5, and the fixing screws 16 are symmetric about the central axis of the fixing sleeve 15. Through the cooperation between the fixing screws 16 and the engaging plate 5, during use, the situation that the engaging plate 5 drops can be controlled, ensuring the safety of use. During use, the fixing screws 16 are evenly distributed and will not shake.

[0031] The threaded rod 11 and the grip 12 are of an integral structure, and the spiral column 18 forms a rotating structure with the cross bar 13 through the threaded rod 11. Through the relationship between the threaded rod 11 and the grip 12 during use, during use, the movement of the internal cross bar 13 can be controlled, which is very convenient, and can play the function of positioning the internal carbon brush.

[0032] The positioning post 8 forms a sliding structure through the slide rail 9, and the external dimensions of the positioning post 8 match the internal dimensions of the chute 17. Through the relationship between the positioning post 8 and the slide rail 9, during use, the lock catch 6 at the rear end can be controlled to fix the cover plate 1, and can play the function of fixing the internal carbon brush, ensuring the safety of use.

[0033] The lock catch 6 and the cover plate 1 are of a detachable structure, and the reverse buckle 19 and the lock catch 6 are in a spiral connection. Through the relationship between the lock catch 6 and the cover plate 1, during use, the situation that the lock catch 6 and the cover plate 1 are locked can be controlled, and at the same time, it is convenient for later disassembly and maintenance, ensuring the safety of use. And through the relationship between the reverse buckle 19 and the lock catch 6, during use, the lock catch 6 can be used flexibly, which is convenient for fixing and can be manually disassembled.

[0034] The central axis of the fastening plate 14 coincides with the central axis of the fixing sleeve 15, and the fastening plate 14 and the engaging plate 5 are of an integral structure. Through the relationship between the fastening plate 14 and the fixing sleeve 15, during use, the internal carbon brush can be directly fixed, ensuring the safety of use. And through the relationship between the fastening plate 14 and the engaging plate 5, during the use process, the situation of falling off will not occur.

[0035] Working principle: When in use, the carbon brush to be fixed is controlled through the fixing sleeve 15, which is very convenient to use. At the same time, it is firmly fastened through the fastening plates 14 on the upper and lower sides and will not fall off during use. Secondly, by rotating the grip 12, the internal screw column 18 is rotated, which is very convenient to use. Then, the lock catch 6 at the front end of the cover plate 1 can play the role of locking the device through the positioning column 8 and will not fall off, ensuring the safety of use. Finally, when the device is in use, it can provide an efficient buffering effect through the buffer frame 4, effectively protecting the safety of the device during use.

[0036] In the description of this specification, the description with reference to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A motor carbon brush fixing bracket for preventing carbon brush from falling off, characterized in that: It includes a cover plate (1) and a lock catch (6). A rotating cylinder (2) is installed below the left side of the cover plate (1). A lower pressing plate (3) is installed below the rotating cylinder (2). A buffer frame (4) is installed on the right side of the rotating cylinder (2). A clamping plate (5) is installed on the right side of the buffer frame (4). A fixing screw (16) passes through the front end of the clamping plate (5). A fixing sleeve (15) is installed on the right side of the fixing screw (16). A fastening plate (14) is installed below the fixing sleeve (15). A lock catch (6) is installed on the right side of the cover plate (1). A positioning pin (7) is installed on the right side of the lock catch (6). A positioning post (8) is installed on the right side of the positioning pin (7). A slide rail (9) is installed on the right side of the positioning post (8). A cross bar (13) is installed below the slide rail (9). A control block (10) is installed on the right middle part of the cross bar (13). A spiral column (18) is installed inside the control block (10). A threaded rod (11) is installed on the right side of the spiral column (18). A grip (12) is installed on the right side of the threaded rod (11). A chute (17) is installed on the right side of the slide rail (9). An inverted buckle (19) is installed on the front right side of the lock catch (6). A housing (20) is installed on the front right side of the cover plate (1). A front panel (21) is attached to the front end of the buffer frame (4). A hinge (22) is attached to the front end of the front panel (21). A handle (23) is arranged in parallel below the hinge (22).

2. The motor carbon brush fixing bracket for preventing carbon brush from falling off according to claim 1, wherein: The cover plate (1) forms a rotating structure through the rotating cylinder (2), and the buffer frame (4) and the cover plate (1) are of an integral structure.

3. The motor carbon brush fixing bracket for preventing carbon brush dropout according to claim 2, wherein: The clamping plate (5) forms a telescopic structure with the cover plate (1) through the buffer frame (4), and the number of buffer frames (4) is four.

4. A motor carbon brush fixing bracket for preventing carbon brush from falling off according to claim 3, characterized in that: The fixing screw (16) forms a penetrating structure through the clamping plate (5), and the fixing screws (16) are symmetrical about the central axis of the fixing sleeve (15).

5. The motor carbon brush fixing bracket for preventing carbon brush from falling off according to claim 4, wherein: The threaded rod (11) and the grip (12) are of an integral structure, and the spiral column (18) forms a rotating structure with the cross bar (13) through the threaded rod (11).

6. The motor carbon brush fixing bracket for preventing carbon brush from falling off according to claim 5, characterized in that: The positioning post (8) forms a sliding structure through the slide rail (9), and the external dimension of the positioning post (8) matches the internal dimension of the chute (17).

7. A motor carbon brush fixing bracket for preventing carbon brush from falling off according to claim 6, characterized in that: The lock catch (6) and the cover plate (1) are of a detachable structure, and the inverted buckle (19) and the lock catch (6) are in a screw connection.

8. A motor carbon brush fixing bracket for preventing carbon brush from falling off according to claim 7, characterized in that: The central axis of the fastening plate (14) coincides with the central axis of the fixing sleeve (15), and the fastening plate (14) and the clamping plate (5) are of an integral structure.