Plastic product spraying machine
The nozzle angle adjustment is achieved through hydraulic cylinders, hydraulic rods and other components, and the nozzle is quickly replaced by quick replacement of the nozzles. The sealing mechanism is used to improve the connection sealing, which solves the problems of inflexible nozzle angle and poor sealing, and improves the production efficiency and environmental protection of the sprayer.
Patent Information
- Application Number
- CN202421933154.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing plastic product sprayers are not flexible enough in adjusting and replacing the nozzle angle, resulting in low production efficiency and poor sealing, which affects the quality and environmental protection of the spray.
The nozzle angle is flexibly adjusted by hydraulic cylinder, hydraulic rod, connecting frame and other components, and the nozzle is quickly replaced by quick change rod, limit sleeve and other components, and the sealing ability at the connection is improved through sealing plate, sealing groove and sealing ring.
Improves spraying quality and production efficiency, reduces equipment downtime, ensures that the paint does not leak, and improves environmental protection.
Smart Images

Figure CN223184773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic product spraying, and more particularly to a plastic product spraying machine. Background Art
[0002] In the current plastic product production process, the sprayer is a key equipment that directly affects the appearance quality of the product and the uniformity of the coating. However, the existing sprayer technology has some problems in structure and operation, which limit the flexibility and efficiency of the equipment.
[0003] First, many existing spray machines have relatively simple structures and lack the necessary complexity and flexibility. The nozzle angles of these devices are often fixed and cannot be adjusted according to different spraying requirements. This limitation makes the equipment unable to handle plastic products with complex shapes or different sizes, and it is impossible to achieve the ideal spraying effect, thus affecting the overall quality of the product.
[0004] Secondly, most existing sprayer nozzles adopt a fixed structure, which means that once the nozzle is worn or needs to be replaced, the entire equipment may need to be shut down for maintenance, which not only prolongs the maintenance time, but also increases the downtime of the equipment, affecting the continuity of production. Although some sprayers adopt a detachable nozzle structure, the installation and disassembly process is usually cumbersome and requires professional operation, which undoubtedly increases the complexity of the operation and the potential error rate.
[0005] In addition, although structures that can achieve rapid replacement of nozzles have appeared in the prior art, these designs often have defects in the sealing of the joints. If the connection between the nozzle and the sprayer is not tightly sealed, paint leakage may occur, which not only wastes precious paint resources, but may also cause environmental pollution and affect the quality and uniformity of the spraying. Utility Model Content
[0006] (1) Technical problems solved
[0007] In view of the problems existing in the prior art, the utility model provides a plastic product spraying machine to solve the technical problems mentioned in the background technology.
[0008] (2) Technical solution
[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plastic product spraying machine, comprising a mounting frame, a fixing frame is provided below the mounting frame, a chain is provided on the fixing frame, a hard pipe is provided on the outside of the chain, an adjusting device is provided on one side of the hard pipe, the adjusting device comprises a hydraulic cylinder, a hydraulic rod, a connecting frame, a connecting seat and a connecting block, the connecting seats are respectively installed on both sides of the chain, one end of the hydraulic cylinder is movably connected to the connecting seat provided below the chain, one end of the hydraulic rod is connected to the output end of the hydraulic cylinder, the other end of the hydraulic rod is movably connected to the connecting frame, the connecting frame is movably installed on one side of the hard pipe, the connecting block is movably connected to the connecting seat provided above the chain, and the hard pipe can movably pass through Connecting seat, one end of the hard tube is connected to a quick-change device, the quick-change device includes a connecting tube, a clamping mechanism, a quick-change rod, a limiting sleeve, a limiting groove, a giving groove, a quick-change sleeve, a slider, a slide groove, a quick-change tube and a fixed plate, the connecting tube is connected to one end of the hard tube, the quick-change rod is movably arranged on the outside of the quick-change sleeve, the limiting sleeve is movably connected to the fixed plate, the limiting groove is opened on the inside of the limiting sleeve, the giving groove is communicated with the limiting groove, the quick-change sleeve is movably sleeved on the outside of the connecting tube, the slider is arranged on the inside of the quick-change sleeve, the slide groove is opened on the outside of the connecting tube, and the slider is slidably arranged in the slide groove, the fixed plate is fixedly arranged on the outside of the connecting tube, a nozzle is provided at one end of the quick-change tube, and a sealing mechanism is provided on the inside of the connecting tube.
[0010] The utility model is further configured as follows: a gear is provided on the fixing frame, the gear is engaged with the chain, a driving assembly is provided below the fixing frame, and an output end of the driving assembly is connected to the gear.
[0011] The utility model is further configured such that the clamping mechanism includes a quick-change frame and a quick-change slot, the quick-change slot is arranged on the outside of the quick-change tube, one end of the quick-change frame is inserted into the quick-change slot, and both sides of the quick-change frame are fixedly connected to the quick-change rod.
[0012] The present invention is further configured such that a tension spring is provided on the inner side of the quick-change frame, and the other end of the tension spring is connected to the outer side of the fixing tube.
[0013] The present invention is further configured such that a drawstring is provided on the outside of the quick-change sleeve, and both ends of the drawstring are respectively connected to two quick-change sleeves.
[0014] The utility model is further configured such that a spring is provided in the slide groove, and the other end of the spring is connected to the slider.
[0015] The utility model is further configured such that the sealing mechanism includes a sealing plate and a sealing groove, the sealing plate is fixedly arranged on one side of the quick-change tube, the sealing groove is opened on the inner side of the connecting tube, and the sealing plate is adapted to the sealing groove. The setting of the sealing mechanism effectively ensures the sealing performance of the pipeline connection.
[0016] The utility model is further configured such that a sealing ring is provided on the outside of the quick-change tube, the sealing ring is detachably installed in the connecting tube, and a slope is provided on the inside of the quick-change groove.
[0017] (3) Beneficial effects
[0018] Compared with the prior art, the present invention provides a plastic product spraying machine with the following beneficial effects:
[0019] 1. The beneficial effect of the adjustment device is mainly reflected in the flexible adjustment of the nozzle angle through the cooperation of the hydraulic cylinder, hydraulic rod, connecting frame and other components. This design enables the equipment to adapt to different spraying requirements and improve the spraying quality of the product. At the same time, the adjustment device is easy to operate and can quickly adjust the nozzle angle, thereby improving production efficiency and flexibility.
[0020] 2. The beneficial effect of the quick-change device is mainly reflected in its rapid replacement of the nozzle. Through the cooperation of multiple components such as the quick-change rod, limit sleeve, and give way groove, the nozzle can be quickly disassembled and installed, thereby realizing the rapid replacement of the nozzle. This design greatly simplifies the nozzle replacement operation, reduces the downtime of the equipment, and improves production efficiency and continuity.
[0021] 3. The beneficial effect of the sealing mechanism is mainly reflected in its improved sealing of the connection. Through the cooperation of the sealing plate, sealing groove and sealing ring, a tight seal between the connecting pipe and the quick-change pipe is achieved. This design effectively prevents paint leakage and improves the efficiency and environmental protection of spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a plastic product spraying machine in the utility model;
[0023] Figure 2 for Figure 1 Schematic diagram of the local enlarged structure at A in the middle;
[0024] Figure 3 for Figure 1 Schematic diagram of the local enlarged structure at B in the middle;
[0025] Figure 4 This is a schematic structural diagram of the quick-change device portion of the present invention;
[0026] Figure 5 It is a schematic cross-sectional structural diagram of the quick-change device part and the sealing mechanism part in the utility model.
[0027] In the figure: 1. Mounting frame; 2. Fixed frame; 3. Chain; 4. Hard pipe; 5. Hydraulic cylinder; 6. Hydraulic rod; 7. Connecting frame; 8. Connecting seat; 9. Connecting block; 10. Connecting pipe; 11. Quick-change rod; 12. Limiting sleeve; 13. Limiting groove; 14. Giving groove; 15. Quick-change sleeve; 16. Slider; 17. Slide; 18. Quick-change pipe; 19. Fixed plate; 20. Nozzle; 21. Gear; 22. Drive assembly; 23. Quick-change frame; 24. Quick-change groove; 25. Tension spring; 26. Pull belt; 27. Spring; 28. Sealing plate; 29. Sealing groove; 30. Sealing ring; 31. Ramp. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0030] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.
[0031] See also Figure 1-5, a plastic product spraying machine, including a mounting frame 1, a fixing frame 2 is provided below the mounting frame 1, a chain 3 is provided on the fixing frame 2, a hard pipe 4 is provided on the outside of the chain 3, and an adjusting device is provided on one side of the hard pipe 4, the adjusting device includes a hydraulic cylinder 5, a hydraulic rod 6, a connecting frame 7, a connecting seat 8 and a connecting block 9, the connecting seats 8 are respectively installed on both sides of the chain 3, one end of the hydraulic cylinder 5 is movably connected to the connecting seat 8 set below the chain 3, one end of the hydraulic rod 6 is connected to the output end of the hydraulic cylinder 5, and the other end of the hydraulic rod 6 is movably connected to the connecting frame 7, the connecting frame 7 is movably installed on one side of the hard pipe 4, the connecting block 9 is movably connected to the connecting seat 8 set above the chain 3, the hard pipe 4 can movably pass through the connecting seat 8, and one end of the hard pipe 4 is connected to a quick-changing device, the quick-changing device includes a connecting pipe 1 0, clamping mechanism, quick-change rod 11, limit sleeve 12, limit groove 13, give way groove 14, quick-change sleeve 15, slider 16, slide 17, quick-change tube 18 and fixed plate 19, the connecting tube 10 is connected to one end of the hard tube 4, the quick-change rod 11 is movably arranged on the outside of the quick-change sleeve 15, the limit sleeve 12 is movably connected to the fixed plate 19, the limit groove 13 is opened on the inside of the limit sleeve 12, the give way groove 14 is connected to the limit groove 13, the quick-change sleeve 15 is movably sleeved on the outside of the connecting tube 10, the slider 16 is arranged on the inside of the quick-change sleeve 15, the slide 17 is opened on the outside of the connecting tube 10, and the slider 16 is slidably arranged in the slide 17, the fixed plate 19 is fixedly arranged on the outside of the connecting tube 10, a nozzle 20 is provided at one end of the quick-change tube 18, and a sealing mechanism is provided on the inside of the connecting tube 10.
[0032] A gear 21 is provided on the fixing frame 2 , and the gear 21 is engaged with the chain 3 . A driving assembly 22 is provided below the fixing frame 2 , and an output end of the driving assembly 22 is connected to the gear 21 .
[0033] The clamping mechanism includes a quick-change frame 23 and a quick-change slot 24 . The quick-change slot 24 is provided outside the quick-change tube 18 . One end of the quick-change frame 23 is inserted into the quick-change slot 24 , and both sides of the quick-change frame 23 are fixedly connected to the quick-change rod 11 .
[0034] A tension spring 25 is provided on the inner side of the quick-change frame 23 , and the other end of the tension spring 25 is connected to the outer side of the fixed tube.
[0035] A drawstring 26 is provided on the outside of the quick-change sleeve 15 , and both ends of the drawstring 26 are connected to the two quick-change sleeves 15 respectively.
[0036] A spring 27 is provided in the slide groove 17 , and the other end of the spring 27 is connected to the slider 16 .
[0037] In this embodiment, when the device needs to be used to spray plastic products, one end of the hard tube 4 is passed through the connecting block 9 and connected to the external conveying device, and then the paint is conveyed to the hard tube 4 through the external conveying device, and then sprayed to the plastic product through the nozzle 20, and then the driving assembly 22 is turned on. The driving assembly 22 drives the chain 3 to run through the gear 21 connected to the output end, and then the connecting sleeve drives the connecting seat 8 and the hard tube 4 and the nozzle 20 to move, thereby realizing automated spraying processing. When the angle of the nozzle 20 needs to be adjusted, the hydraulic cylinder 5 is turned on, and the hydraulic cylinder 5 pushes the connecting frame 7 to move through the hydraulic rod 6 connected to the output end, and then The connecting frame 7 will drive the hard pipe 4 to move, and then the hydraulic cylinder 5 will rotate on the corresponding connecting seat 8, and the connecting block 9 will rotate with the hard pipe 4 around the other connecting seat 8, so as to achieve the purpose of adjusting the angle of the nozzle 20. After the adjustment is completed, the hydraulic cylinder 5 can be closed. When the nozzle 20 needs to be replaced, the limiting sleeve 12 is first rotated in the corresponding direction so that the limiting sleeve 12 slides along the fixed plate 19, and then the limiting sleeve 12 will drive the limiting groove 13 and the giving groove 14 to move. When the position of the giving groove 14 corresponds to the position of the quick-changing frame 23, stop rotating the limiting sleeve 12, and then pull the drawstrings 26 set on both sides outward at the same time. The drawstrings 26 will drive The quick-change sleeves 15 arranged on both sides move relatively toward the middle, and then the quick-change sleeves 15 will drive the slider 16 to slide along the slide groove 17. At the same time, the slider 16 will compress the spring 27 arranged in the slide groove 17. Due to the chamfered structure design on one side of the quick-change sleeve 15, the quick-change sleeve 15 will gradually push the quick-change rod 11 open, and then the quick-change rod 11 will drive the quick-change frame 23 to move outward. At the same time, the quick-change frame 23 will drive the tension spring 25 arranged inside to stretch. When the pull belt 26 can no longer be pulled, one end of the quick-change frame 23 is flush with the inner wall of the connecting pipe 10, and then the nozzle 20 is pulled out, so that the quick-change tube 18 is removed from the connecting pipe 10, and then a new nozzle is taken out. Head 20, insert the quick-change tube 18 set at one end of the new nozzle 20 into the connecting tube 10, then loosen the pull belt 26, the spring 27 drives the slider 16 and the quick-change sleeve 15 to reset, and then the quick-change rod 11 will lose the limit of the quick-change sleeve 15, and then the tension spring 25 will drive the quick-change rod 11 and the quick-change frame 23 to reset, so that one end of the quick-change frame 23 is completely inserted into the quick-change groove 24, the quick-change rod 11 is engaged, and then the limiting sleeve 12 is rotated in the opposite direction so that the position of the giving groove 14 no longer corresponds to the position of the quick-change frame 23, and then the limiting groove 13 will limit the quick-change frame 23 to prevent it from moving, thereby ensuring the stable connection of the quick-change tube 18.
[0038] See also Figure 5 As an implementation of the sealing mechanism: the sealing mechanism includes a sealing plate 28 and a sealing groove 29, the sealing plate 28 is fixedly arranged on one side of the quick-change tube 18, the sealing groove 29 is opened on the inner side of the connecting tube 10, and the sealing plate 28 is adapted to the sealing groove 29.
[0039] A sealing ring 30 is provided on the outer side of the quick-change tube 18 , and the sealing ring 30 is detachably installed in the connecting tube 10 . A slope 31 is provided on the inner side of the quick-change groove 24 .
[0040] More specifically, since an inclined slope 31 is provided in the quick-change groove 24, when one end of the quick-change frame 23 is fully inserted into the quick-change groove 24, the slope 31 will drive the quick-change tube 18 to press the sealing ring 30, thereby improving the sealing of the connection. At the same time, the multiple sealing plates 28 provided at one end of the quick-change tube 18 will be fully engaged with the sealing groove 29 opened on the inner side of the connecting tube 10, thereby further enhancing the sealing performance of the pipeline connection.
[0041] In summary, when the overall equipment is in use or running: when the equipment needs to be used to spray plastic products, one end of the hard pipe 4 is passed through the connecting block 9 and connected to the external conveying equipment, and then the paint is conveyed to the hard pipe 4 through the external conveying equipment, and then sprayed to the plastic product through the nozzle 20, and then the driving assembly 22 is turned on, and the driving assembly 22 drives the chain 3 to run through the gear 21 connected to the output end, and then the connecting sleeve drives the connecting seat 8 and the hard pipe 4 and the nozzle 20 to move, thereby realizing automated spraying processing. When the angle of the nozzle 20 needs to be adjusted, the hydraulic cylinder 5 is turned on, and the hydraulic cylinder 5 pushes the connecting frame 7 into The connecting frame 7 will move, and then the hard pipe 4 will move, and then the hydraulic cylinder 5 will rotate on the corresponding connecting seat 8, and the connecting block 9 will rotate with the hard pipe 4 around the other connecting seat 8, so as to achieve the purpose of adjusting the angle of the nozzle 20. After the adjustment is completed, the hydraulic cylinder 5 can be closed. When the nozzle 20 needs to be replaced, the limiting sleeve 12 is first rotated in the corresponding direction so that the limiting sleeve 12 slides along the fixed plate 19, and then the limiting sleeve 12 will drive the limiting groove 13 and the giving groove 14 to move. When the position of the giving groove 14 corresponds to the position of the quick-changing frame 23, the limiting sleeve 12 is stopped, and then the drawstrings 26 set on both sides are pulled outward at the same time. The drawstrings 26 are pulled outward at the same time. 6 will drive the quick-change sleeves 15 set on both sides to move relatively toward the middle, and then the quick-change sleeve 15 will drive the slider 16 to slide along the slide groove 17, and at the same time the slider 16 will compress the spring 27 set in the slide groove 17. Due to the chamfered structure design on one side of the quick-change sleeve 15, the quick-change sleeve 15 will gradually push the quick-change rod 11 open, and then the quick-change rod 11 will drive the quick-change frame 23 to move outward, and at the same time the quick-change frame 23 will drive the tension spring 25 set inside to stretch. When the pull belt 26 can no longer be pulled, one end of the quick-change frame 23 is flush with the inner wall of the connecting pipe 10, and then the nozzle 20 is pulled out, so that the quick-change tube 18 is removed from the connecting pipe 10, and then a new one is taken out. The nozzle 20 of the new nozzle 20 is inserted into the quick-change tube 18 provided at one end of the new nozzle 20 into the connecting tube 10, and then the drawstring 26 is loosened, and the spring 27 drives the slider 16 and the quick-change sleeve 15 to reset, and then the quick-change rod 11 will lose the limit of the quick-change sleeve 15, and then the tension spring 25 will drive the quick-change rod 11 and the quick-change frame 23 to reset, so that one end of the quick-change frame 23 is completely inserted into the quick-change groove 24, and the quick-change rod 11 is engaged, and then the limiting sleeve 12 is rotated in the opposite direction so that the position of the giving groove 14 no longer corresponds to the position of the quick-change frame 23, and then the limiting groove 13 will limit the quick-change frame 23 to prevent it from moving, thereby ensuring the stable connection of the quick-change tube 18.
[0042] Since the quick-change groove 24 is provided with an inclined slope 31, when one end of the quick-change frame 23 is fully inserted into the quick-change groove 24, the slope 31 will drive the quick-change tube 18 to press the sealing ring 30, thereby improving the sealing performance of the connection. At the same time, the multiple sealing plates 28 provided at one end of the quick-change tube 18 will be fully engaged with the sealing groove 29 opened on the inner side of the connecting tube 10, thereby further strengthening the sealing performance of the pipeline connection.
[0043] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A plastic product spraying machine, comprising a mounting frame (1), characterized in that: A fixing frame (2) is provided below the mounting frame (1), a chain (3) is provided on the fixing frame (2), a hard pipe (4) is provided on the outside of the chain (3), and an adjustment device is provided on one side of the hard pipe (4), the adjustment device comprising a hydraulic cylinder (5), a hydraulic rod (6), a connecting frame (7), a connecting seat (8) and a connecting block (9), the connecting seat (8) is installed on both sides of the chain (3), the hydraulic rod (6) and the hydraulic cylinder (5) are connected, the connecting frame (7) is installed on one side of the hard pipe (4), the connecting block (9) is installed on the outside of the hard pipe (4), one end of the hard pipe (4) is connected to a quick-change device, the quick-change device comprising a connecting pipe (10), a clamping mechanism, a quick-change rod (11), a limiting sleeve (12), a limiting groove (13), a giving groove (14), a quick-change sleeve (15), a slider (16), a slide groove (17), a quick-change tube (18) and a fixed plate (19), the quick-change rod (11) is arranged on the outside of the quick-change sleeve (15), the limiting sleeve (12) is installed on the outside of the fixed plate (19), the limiting groove (13) is opened on the inside of the limiting sleeve (12), the giving groove (14) is communicated with the limiting groove (13), the quick-change sleeve (15) is sleeved on the outside of the connecting tube (10), the slider (16) is arranged in the slide groove (17), one end of the quick-change tube (18) is provided with a nozzle (20), and the inside of the connecting tube (10) is provided with a sealing mechanism.
2. A plastic product spraying machine according to claim 1, characterized in that: The fixed frame (2) is provided with a gear (21), the gear (21) is engaged with the chain (3), and a drive assembly (22) is provided below the fixed frame (2), and the output end of the drive assembly (22) is connected to the gear (21).
3. The plastic product spraying machine according to claim 1, characterized in that: The clamping mechanism comprises a quick-change frame (23) and a quick-change slot (24); the quick-change slot (24) is arranged outside the quick-change tube (18); one end of the quick-change frame (23) is inserted into the quick-change slot (24); and both sides of the quick-change frame (23) are fixedly connected to the quick-change rod (11).
4. A plastic product spraying machine according to claim 3, characterized in that: A tension spring (25) is provided on the inner side of the quick-change frame (23), and the other end of the tension spring (25) is connected to the outer side of the fixed tube.
5. A plastic product spraying machine according to claim 4, characterized in that: A drawstring (26) is provided on the outside of the quick-change sleeve (15), and two ends of the drawstring (26) are respectively connected to two quick-change sleeves (15).
6. A plastic product spraying machine according to claim 5, characterized in that: A spring (27) is provided in the sliding groove (17), and the other end of the spring (27) is connected to the slider (16).
7. A plastic product spraying machine according to any one of claims 1 to 6, characterized in that: The sealing mechanism comprises a sealing plate (28) and a sealing groove (29), wherein the sealing plate (28) is fixedly arranged on one side of the quick-change tube (18), the sealing groove (29) is opened on the inner side of the connecting tube (10), and the sealing plate (28) is adapted to the sealing groove (29).
8. The plastic product spraying machine according to claim 3, characterized in that: A sealing ring (30) is provided on the outside of the quick-change tube (18), and the sealing ring (30) is detachably installed in the connecting tube (10). A slope (31) is provided on the inside of the quick-change groove (24).