Pass-type hydraulic box turnover machine
Through the symmetrically arranged flip cylinder and sand box clamping device, the pass-through hydraulic box thrust machine solves the problem of complex structure and easy failure of the existing box thrust machine, and realizes simple, low-cost, stable and efficient box thrust operation, reducing the difficulty of maintenance and dependence on workers' technology.
Patent Information
- Application Number
- CN202422350516.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The box thrust machine in the existing automated production lines has a complex structure, high cost, easy to fail, difficult to repair, and the clamping mechanism is easy to be damaged. It needs to be flipped together with the transfer track or conveying device, which has high technical requirements for workers.
The pass-through hydraulic box tumbling machine is adopted, and the symmetrically arranged flip cylinder and sand box clamping device are used to drive the guide rod to move up and down, realizing direct clamping and flipping of the sand box, independent of the transfer device, simplifying the structure and reducing the risk of failure.
It achieves simple structure, low cost, stable performance and convenient operation, improves box-turning efficiency and safety, reduces maintenance difficulty, and reduces dependence on workers' technology.
Smart Images

Figure CN223185534U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of casting equipment, in particular to a through-type hydraulic box turning machine. Background Art
[0002] In automated production lines in foundries, the ability to automatically turn over and quickly transfer sand boxes and materials is a key step in achieving this goal. Currently, turning over sand boxes typically uses an O-shaped turning mechanism or a hydraulic manipulator to grasp and turn the box. However, these turning mechanisms are complex, expensive, and difficult to repair in the event of a malfunction. They also require a high level of worker skill. Furthermore, turning over the box requires a transfer track or conveyor, and the clamping mechanism relies solely on a linkage mechanism, making it prone to failure.
[0003] Chinese utility model patent CN207840040U discloses a hydraulic box tipping machine, comprising a box tipping cylinder, a frame, a turning frame, and a sand receiving hopper. The box tipping cylinder is mounted at the bottom of the frame, and a turning frame is provided at the other end of the box tipping cylinder. A clamping mechanism is provided on the turning frame, and the clamping mechanism is provided at both ends of the turning frame. A main tilting shaft is mounted on the top of the frame, and the sand receiving hopper is connected to the frame via the main tilting shaft, which drives the sand receiving hopper to operate. The sand box is placed between the sand receiving hopper and the turning frame. The hydraulic box tipping machine can realize online box tipping without lifting the online sand box off the production line. However, an L-shaped bracket is provided at the bottom of the frame of the hydraulic box tipping machine, and the box needs to be turned together with the conveying device when turning the box, and the clamping mechanism is a clamping pressure plate, which is prone to failure.
[0004] Therefore, it is very necessary to develop a box turning machine with simple structure, low cost, stable performance, high efficiency, and easy operation and maintenance. Utility Model Content
[0005] The details of one or more embodiments of the present invention are set forth in the following drawings and description to make other features, objects, and advantages of the present application more readily apparent.
[0006] The utility model proposes a through-type hydraulic box turning machine, which solves the technical problems of the existing automatic box turning mechanism, which is complex in structure, high in cost, difficult to repair in case of failure, and requires high technical level of workers. The box turning needs to be done together with the transfer track or conveying device, and the clamping mechanism is only clamped by a connecting rod mechanism, which is prone to failure. The utility model has the characteristics of simple structure, low cost, stable performance, high efficiency, and easy operation and maintenance.
[0007] On the one hand, the utility model discloses a through-type hydraulic box tipper, comprising a fixed bracket; a turning frame, which is arranged on the fixed bracket; two turning cylinders, which are symmetrically arranged on the fixed bracket, and the two ends of each turning cylinder are respectively connected to the turning frame and the fixed bracket; two sand box clamping devices, which are symmetrically arranged on the turning frame, and each of the sand box clamping devices comprises two guide rods symmetrically arranged on the turning frame and a clamping cylinder arranged on the turning frame, and the clamping cylinder drives the guide rods to move up and down and thereby drives the sand box clamping device to perform reciprocating motion.
[0008] In some embodiments, a guide sleeve that cooperates with the guide rod is provided on the flip frame, and the guide rod can reciprocate along the guide sleeve.
[0009] In some embodiments, the rotating shaft of the flip frame is connected to the fixed bracket via a seat bearing.
[0010] In some embodiments, each of the tilting cylinders includes a tilting cylinder head pin and a tilting cylinder tail pin.
[0011] In some embodiments, each of the flip cylinders is connected to the flip frame via a pin at the head of the flip cylinder, and is connected to the bottom plate of the fixed bracket via a pin at the tail of the flip cylinder.
[0012] In some embodiments, each of the sand box clamping devices further includes an upper bracket, both ends of which are respectively connected to the upper ends of the two guide rods; and a lower bracket, both ends of which are respectively connected to the lower ends of the two guide rods.
[0013] In some embodiments, the cylinder body of the clamping cylinder is fixedly arranged on the turning frame, and the top of the clamping cylinder is connected to the upper bracket through a clamping cylinder pin.
[0014] In some embodiments, the through-type hydraulic carton tipper further includes a guide hopper disposed on the tipping frame.
[0015] In some embodiments, the guide hopper is connected to the turning frame by bolts.
[0016] In some embodiments, the through-type hydraulic box turner further includes a turning limit block disposed on the fixed bracket, and the turning limit block limits the rotation angle of the turning frame.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] The sand box clamping device of the utility model is symmetrically arranged on the turning frame through the sand box clamping device. The sand box clamping device includes two guide rods symmetrically arranged on the turning frame and a clamping oil cylinder arranged on the turning frame. The clamping oil cylinder drives the guide rods to move up and down and then drives the sand box clamping device to perform reciprocating motion. The utility model lifts the sand box through the sand box clamping device and turns the sand box together with the turning frame. The original conveying device and the track remain on the fixed bracket and do not participate in the turning, thereby reducing the turning weight and improving the safety and stability during the operation. Moreover, the sand box clamping device of the utility model directly lifts and clamps through the guide rods through the sand box clamping device, has a large clamping force, reduces devices such as connecting rods, is simple to manufacture, and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. Among them:
[0020] Figure 1 A schematic structural diagram of a hydraulic carton turner provided by an embodiment of the present utility model;
[0021] Figure 2 A side view of a hydraulic carton turner according to an embodiment of the present invention;
[0022] Figure 3 A reference diagram of the use state of the through-type hydraulic box tipper provided by an embodiment of the utility model;
[0023] In the accompanying drawings: 100, fixed bracket, 200, seat bearing, 300, turning frame, 310, guide sleeve, 400, turning cylinder, 410, turning cylinder head pin, 420, turning cylinder tail pin, 500, guide hopper, 600, sand box clamping device, 610, upper bracket, 620, lower bracket, 630, guide rod, 640, clamping cylinder, 641, clamping cylinder pin. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is described and illustrated below with reference to the accompanying drawings and embodiments.
[0025] The terms "a," "an," "a kind," "the," and similar expressions used in the present invention do not limit the number and may refer to the singular or plural. The terms "include," "comprises," "includes," "has," and any variations thereof used in the present invention are intended to cover non-exclusive inclusions. The terms "connected," "connected," and similar expressions used in the present invention are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The term "plurality" used in the present invention refers to two or more. The terms "first," "second," and "third" used in the present invention merely distinguish similar objects and do not represent a specific ordering of the objects. The terms "center," "transverse," "longitudinal," "upper," "lower," "inner," "outer," "front," and "back" used in the present invention to indicate directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction. Therefore, they should not be understood as limitations on the present invention.
[0026] The present invention provides a hydraulic box turner for automatically turning over flasks and materials in an automated production line. The hydraulic box turner comprises at least: a fixed bracket 100; a turning frame 300; two turning cylinders 400; two flask clamping devices 600; and a material guide hopper 500. The hydraulic box turner can turn over only the flasks and materials in a continuous manner, with the clamping devices providing direct clamping. It features a simple structure, easy manufacture, low cost, stable performance, and ease of operation and maintenance.
[0027] Figure 1 This is a structural diagram of a hydraulic box turner according to an embodiment of the present invention. Figure 2 This is a side view of a hydraulic box turner according to an embodiment of the present invention. Figure 1 and Figure 2 As shown, the through-type hydraulic box tipping machine at least includes: a fixed bracket 100, which serves as the fixed part of the entire device and is used to firmly fix the entire equipment and support the turning frame; a turning frame 300, which is arranged on the fixed bracket 100; two turning cylinders 400, which are symmetrically arranged on the fixed bracket 100, and the two ends of each turning cylinder 400 are respectively connected to the turning frame 300 and the fixed bracket 100; two sand box clamping devices 600, which are symmetrically arranged on the turning frame 300, and each sand box clamping device 600 includes two guide rods 630 symmetrically arranged on the turning frame 300 and a clamping cylinder 640 arranged on the turning frame 300, and the clamping cylinder 640 drives the guide rod 630 to move up and down, thereby driving the sand box clamping device 600 to perform reciprocating motion.
[0028] The rotating shaft of the turnover frame 300 of the hydraulic carton turner of the present invention is connected to the fixed bracket 100 through the seat bearing 200. The turnover frame 300 is provided with a guide sleeve 310 that cooperates with the guide rod 630. The guide rod 630 can perform linear reciprocating motion along the guide sleeve 310.
[0029] Each tilting cylinder 400 in the hydraulic carton tipper of this embodiment includes a tilting cylinder head pin 410 and a tilting cylinder tail pin 420. Each tilting cylinder 400 is connected to the tilting frame 300 via the tilting cylinder head pin 410 and to the base plate of the fixed support 100 via the tilting cylinder tail pin 420. This hydraulic carton tipper independently rotates the carton tipper 300 through the relative motion between the piston rod and cylinder body of the tilting cylinder 400. The cylinder body of the clamping cylinder 640 is fixed to the tilting frame 300, and the top of the clamping cylinder 640 is connected to the upper support 640 via the clamping cylinder pin 641.
[0030] Each flask clamping device 600 of the hydraulic flask tipping machine according to the present invention further includes an upper bracket 610, the ends of which are connected to the upper ends of two guide rods 630, and a lower bracket 620, the ends of which are connected to the lower ends of the two guide rods 630. The upper bracket 610 and the lower bracket 620 are connected by the two guide rods 630 to form a square frame structure. The front flange of the clamping cylinder 640 of each flask clamping device 600 is bolted to the tipping frame 300. The top of the piston rod of the clamping cylinder 640 is connected to the upper bracket 610 via the clamping cylinder pin 641. Under the action of the clamping cylinder 640, the two guide rods 630 move back and forth linearly through the guide sleeve 310, thereby driving the flask clamping device 600 to move back and forth linearly. The sand box clamping device fits the sand box, logistics and turning frame together through the relative movement of the piston rod and cylinder body of the clamping cylinder, and turns over together with the turning frame to realize the box turning function.
[0031] The guide hopper 500 of the through-type hydraulic box tipper of the present invention is arranged on the tipping frame 300, and the guide hopper 500 is connected to the tipping frame 300 by bolts.
[0032] The through-type hydraulic box turner of the present invention further includes a flip limit block, which is arranged on the fixed bracket 100. The flip limit block is used in conjunction with the flip frame 300. When the flip frame 300 performs a flipping movement, the flip limit block limits the rotation angle of the flip frame 300 to prevent the flip frame 300 from over-flipping.
[0033] The above-mentioned through-type hydraulic box tipping machine of the utility model overcomes the technical problems that the existing self-tip box tipping machine needs to be turned together with the transfer track or conveying device, and the clamping mechanism is tightly clamped by a connecting rod mechanism, which is prone to malfunction, has a complex structure, high cost, is difficult to repair when a malfunction occurs, and requires a high level of technical skills of the workers; it has the characteristics of simple structure, easy production, stable performance, high flexibility, and high efficiency, and has great promotion value.
[0034] refer to Figure 3 As shown, the working principle of the through-type hydraulic box tipping machine of the present invention is as follows: the sand box filled with materials is transported to the fixed support 100 and below the turning frame 300, and the cylinder rods of the clamping cylinders 640 in the symmetrically arranged sand box clamping device 600 are all extended. Driven by the guide rod 630, the lower support 620 of the sand box clamping device 600 rises, and the sand box and the turning frame 300 are fitted and clamped; the cylinder rods of the two turning cylinders 400 are extended to push the turning frame 300 to turn over; when the turning frame 300 is turned to the working position, the material in the sand box is poured out through the guide hopper 500, completing the turning action; the cylinder rod of the turning cylinder 400 is retracted, driving the turning frame 300 to turn over and return to its original position; at this time, the cylinder rods of the clamping cylinders 640 of the sand box clamping device 600 are retracted, and the completed turning sand box is placed back on the fixed support 100, and then the sand box is transported out of the fixed support 100.
[0035] The above embodiments are only used to illustrate the technical solution of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the present invention can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the present invention. They should all be included in the scope of the technical solution for which protection is requested in the present invention.
Claims
1. A hydraulic carton turner, characterized by: include Fixed bracket; A turning frame, arranged on the fixed bracket; Two turning oil cylinders are symmetrically arranged on the fixed bracket, and two ends of each turning oil cylinder are respectively connected to the turning frame and the fixed bracket; Two sand box clamping devices are symmetrically arranged on the turning frame. Each of the sand box clamping devices includes two guide rods symmetrically arranged on the turning frame and a clamping cylinder arranged on the turning frame. The clamping cylinder drives the guide rods to move up and down and then drives the sand box clamping device to perform reciprocating motion.
2. The hydraulic carton turner according to claim 1, characterized in that: A guide sleeve matched with the guide rod is provided on the turnover frame, and the guide rod can perform reciprocating motion along the guide sleeve.
3. The hydraulic carton turner according to claim 1, characterized in that: The rotating shaft of the turnover frame is connected to the fixing bracket via a seat bearing.
4. The hydraulic carton turner according to claim 1, characterized in that: Each of the tilting oil cylinders comprises a tilting oil cylinder head pin and a tilting oil cylinder tail pin.
5. The hydraulic carton turner according to claim 4, characterized in that: Each of the turning oil cylinders is connected to the turning frame via a pin shaft at the head of the turning oil cylinder, and is connected to the bottom plate of the fixing bracket via a pin shaft at the tail of the turning oil cylinder.
6. The hydraulic carton turner according to claim 1, characterized in that: Each of the flask clamping devices further comprises An upper bracket, both ends of which are connected to the upper ends of the two guide rods; The lower bracket has two ends connected to the lower ends of the two guide rods respectively.
7. The hydraulic carton turner according to claim 6, characterized in that: The cylinder body of the clamping oil cylinder is fixedly arranged on the turning frame, and the top of the clamping oil cylinder is connected to the upper bracket through a clamping oil cylinder pin.
8. The hydraulic carton turner according to claim 1, characterized in that: The through-type hydraulic box tipper also includes a guide hopper, which is arranged on the tipping frame.
9. The hydraulic carton turner according to claim 8, characterized in that: The guide hopper is connected to the turnover frame through bolts.
10. The hydraulic carton turner according to claim 1, characterized in that: The through-type hydraulic box turner further includes a turning limit block, which is arranged on the fixed bracket, and the turning limit block limits the rotation angle of the turning frame.
Citation Information
Patent Citations
Hydraulic pressure box turnover machine
CN207840040U