Groove rail semitrailer main beam and branch beam positioning device

By designing the main beam and support beam positioning device of the groove rail semi-trailer, the rotation and pushing mechanism are used to achieve accurate positioning and welding of the main beam and support beam, the positioning problem in the manufacturing of the groove rail semi-trailer is solved and the production efficiency and quality are improved.

CN223185895UActive Publication Date: 2025-08-05YUNCHENG HONGYUAN SPECIAL VEHICLE CO LTD
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Patent Information

Application Number
CN202422415226.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-05
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

During the manufacturing process of the groove rail semi-trailer, the welding positioning of the main beam and the support beam is difficult to operate, and the lack of special equipment leads to low production efficiency.

Method used

A positioning device for the main beam and support beam of the grooved semi-trailer is designed, including a workbench, a rotating mechanism, a pushing mechanism and a buffer mechanism. The horizontal alignment and positioning of the main beam is achieved by driving the threaded rod and the positioning plate through the driving motor, and the precise positioning and welding of the support beam is achieved by combining the pushing beam and the stop beam.

Benefits of technology

It improves the positioning efficiency of the main beam and support beam, simplifies welding operations, improves production speed and quality, and avoids damage to parts due to excessive clamping force.

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Abstract

The utility model provides a groove rail semitrailer main beam and branch beam positioning device, which relates to the technical field of semitrailer manufacture and comprises a workbench, a rotating mechanism is arranged at the top of the workbench, and a part main beam is arranged at the top of the rotating mechanism. According to the device, the driving motor is started, so that the two moving plates drive the two positioning plates to move relatively, the two part girders are positioned, the end faces of the two part girders are located on the same horizontal plane, then the driving motor is started to rotate reversely, the two positioning plates are moved to the initial positions, and the two part girders are positioned on the same horizontal plane. Then the two part connecting beams are placed at the positions which are tightly attached to the end faces of the two part main beams and are perpendicular to the part main beams, then the part supporting beams are inserted into holes formed in the part main beams, finally, the pushing beam is pushed to move forwards by arranging the pushing mechanism, the pushing beam pushes the part connecting beams and the part supporting beams to move forwards at the same time till the stopping beam is touched, and the part connecting beams and the part supporting beams are stopped. And then spot welding is conducted on the joint of the part branch beam and the part main beam, all positions are fully welded, and machining is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of semi-trailer manufacturing, in particular to a main beam and supporting beam positioning device for a trough-rail semi-trailer. Background Art

[0002] The trough semi-trailer is a transport vehicle. During the manufacturing process of the trough semi-trailer, it is difficult to position the main beam and the supporting beam relative to each other during welding due to their heavy weight. Currently, there is no special equipment for this. Designing a device that can complete the above task can improve positioning efficiency and speed up production. Utility Model Content

[0003] The purpose of the present utility model is to solve the problem in the above-mentioned background technology that during the manufacturing process of the trough-bar semi-trailer, the main beam and the supporting beam are heavy, and it is difficult to position them relative to each other during welding, and there is currently no special equipment. A positioning device for the main beam and supporting beam of the trough-bar semi-trailer is proposed.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a main beam and support beam positioning device for a trough semi-trailer, comprising a workbench, a rotating mechanism is provided on the top of the workbench, a part main beam is provided on the top of the rotating mechanism, a part support beam is provided on the top of the part main beam, a pushing mechanism is provided on the top of the workbench, a part connecting beam, a pushing beam and a stop beam are provided on the top of the workbench, a limiting groove is provided on the top of the workbench, and two fixed plates are fixedly connected to the bottom of the workbench, and two opposite sides of the two fixed plates are rotatably connected with a two-way threaded rod, the outer surface of the two-way threaded rod is sleeved with a movable plate, a buffer mechanism is provided on one side of the movable plate, and a positioning plate is provided at one end of the buffer mechanism, a driving motor is fixedly installed on one side of one of the fixed plates, and the output end of the driving motor passes through one of the fixed plates and is fixedly connected to the smooth end of the two-way threaded rod.

[0005] Preferably, the rotating mechanism includes two support plates, the two support plates are fixedly connected to the top of the workbench, and rollers are rotatably connected to opposite sides of the two support plates.

[0006] Preferably, the pushing mechanism includes a mounting plate, the mounting plate is fixedly connected to the top of the workbench, and an electric push rod is fixedly mounted on one side of the mounting plate.

[0007] Preferably, the telescopic end of the electric push rod movably passes through the mounting plate, and the telescopic end of the electric push rod is fixedly connected to the push plate.

[0008] Preferably, the buffer mechanism includes a sleeve, and the sleeve is fixedly connected to one side of the movable plate.

[0009] Preferably, a return spring is fixedly connected in the sleeve, a slide is slidably connected in the sleeve, and one end of the slide is fixedly connected to the return spring.

[0010] Preferably, one end of the slide plate is fixedly connected to a movable rod, and the movable rod movably passes through the sleeve.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are:

[0012] 1. In the utility model, the two pre-welded part main beams are hoisted to the top of the rotating mechanism, and then the driving motor is started, so that the two movable plates drive the two positioning plates to move relative to each other, so as to facilitate the positioning of the two part main beams and make the end faces of the two part main beams at the same level. Then, the driving motor is started to reverse, so that the two positioning plates are moved to the initial position, and then the two part connecting beams are placed in a position that is close to the end faces of the two part main beams and perpendicular to the part main beams, and then the part support beam is inserted into the hole opened on the part main beam. The part support beam and the part connecting beam are of the same length. Finally, a pushing mechanism is provided to push the push beam forward, and the push beam pushes the part connecting beam and the part support beam to move forward at the same time until they hit the stop beam, and then the part support beam and the part main beam are spot welded at the connection to complete the positioning, and then all places are fully welded to complete the processing.

[0013] 2. In the present invention, a buffer mechanism is provided. When the two positioning plates move relative to each other to position the two main beams of the parts, the positioning plates are subjected to force, so that the movable rod drives the slide plate to slide, and the return spring begins to contract due to the compression of the slide plate. Under the elastic force of the return spring, it plays a buffering role, avoiding damage to the main beam of the parts due to excessive clamping force when positioning it. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This utility model provides a stereoscopic diagram of the main structure of a positioning device for the main beam and supporting beam of a trough-rail semi-trailer;

[0015] Figure 2 This is a bottom structural perspective diagram of a trough-rail semi-trailer main beam and support beam positioning device proposed in the utility model;

[0016] Figure 3 This utility model provides a structural stereogram of a workbench in a positioning device for the main beam and supporting beam of a trough-rail semi-trailer;

[0017] Figure 4 The utility model provides a three-dimensional cross-sectional view of a buffer mechanism in a positioning device for the main beam and supporting beam of a trough-rail semi-trailer.

[0018] Legend: 1. Workbench; 2. Rotating mechanism; 201. Support plate; 202. Roller; 3. Part main beam; 4. Part supporting beam; 5. Pushing mechanism; 501. Mounting plate; 502. Electric push rod; 503. Pushing plate; 6. Part connecting beam; 7. Pushing beam; 8. Stop beam; 9. Limiting groove; 10. Fixed plate; 11. Bidirectional threaded rod; 12. Moving plate; 13. Buffering mechanism; 131. Sleeve; 132. Return spring; 133. Slide plate; 134. Movable rod; 14. Positioning plate; 15. Driving motor. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0021] Example 1, as Figure 1 - Figure 4 As shown, the utility model provides a main beam and support beam positioning device for a trough semi-trailer, comprising a workbench 1, a rotating mechanism 2 is provided on the top of the workbench 1, a part main beam 3 is provided on the top of the rotating mechanism 2, a part support beam 4 is provided on the top of the part main beam 3, a pushing mechanism 5 is provided on the top of the workbench 1, a part connecting beam 6, a pushing beam 7 and a stop beam 8 are provided on the top of the workbench 1, a limiting groove 9 is provided on the top of the workbench 1, two fixed plates 10 are fixedly connected to the bottom of the workbench 1, and a two-way threaded rod 11 is rotatably connected to the opposite side of the two fixed plates 10, and a movable plate 12 is sleeved on the outer surface of the two-way threaded rod 11, and a buffer mechanism 13 is provided on one side of the movable plate 12, and a positioning plate 14 is provided at one end of the buffer mechanism 13, and a driving motor 15 is fixedly installed on one side of one of the fixed plates 10, and the output end of the driving motor 15 passes through one of the fixed plates 10 and is fixedly connected to the smooth end of the two-way threaded rod 11.

[0022] The effect achieved by the entire embodiment 1 is as follows: by hoisting the two pre-welded component main beams 3 to the top of the rotating mechanism 2, and then starting the drive motor 15, the drive motor 15 drives the bidirectional threaded rod 11 to rotate. Since the limit groove 9 limits the movable plate 12, the bidirectional threaded rod 11 drives the two movable plates 12 to move relative to each other, thereby driving the two positioning plates 14 to move relative to each other, which is convenient for positioning the two component main beams 3 so that the end faces of the two component main beams 3 are at the same level. Then, by starting the reverse direction of the drive motor 15, the two positioning plates 14 are moved to the initial position, and then the two component connecting beams 6 are placed in a position close to the end faces of the two component main beams 3 and perpendicular to the component main beams 3, and then the component support beam 4 is inserted into the hole opened on the component main beam 3. The component support beam 4 is the same length as the component connecting beam 6. Finally, through the pushing mechanism 5, the push beam 7 is pushed forward, and the push beam 7 pushes the component connecting beam 6 to move forward at the same time until it hits the stop beam 8. Then, the connection between the component support beam 4 and the component main beam 3 is spot welded to complete the positioning, and then all parts are fully welded to complete the processing.

[0023] Example 2, as Figure 1 - Figure 4 As shown, the rotating mechanism 2 includes two support plates 201, which are fixedly connected to the top of the workbench 1, and the opposite sides of the two support plates 201 are rotatably connected with rollers 202. The pushing mechanism 5 includes a mounting plate 501, which is fixedly connected to the top of the workbench 1, and an electric push rod 502 is fixedly installed on one side of the mounting plate 501. The telescopic end of the electric push rod 502 is movably passed through the mounting plate 501, and the telescopic end of the electric push rod 502 is fixedly connected to a push plate 503. The buffer mechanism 13 includes a sleeve 131, which is fixedly connected to one side of the movable plate 12, and a return spring 132 is fixedly connected in the sleeve 131. A slide plate 133 is slidably connected in the sleeve 131. One end of the slide plate 133 is fixedly connected to the return spring 132, and one end of the slide plate 133 is fixedly connected to a movable rod 134, which movably passes through the sleeve 131.

[0024] The effect achieved by the entire embodiment 2 is that, by providing a rotating mechanism 2, it is convenient to position the two part main beams 3, and then by providing a pushing mechanism 5, the electric push rod 502 is started, so that the electric push rod 502 drives the push plate 503 to move forward, which is convenient for pushing the push beam 7 forward, and then by providing a buffer mechanism 13, when the two positioning plates 14 move relative to each other to position the two part main beams 3, the positioning plates 14 are subjected to force, so that the movable rod 134 drives the slide plate 133 to slide, and the return spring 132 is squeezed by the slide plate 133 and begins to shrink. Under the action of the elastic force of the return spring 132, it plays a buffering role to avoid excessive clamping force when positioning the part main beam 3 and causing damage to it.

[0025] Working principle: When in use, the two pre-welded component main beams 3 are hoisted onto the plane formed by the tops of multiple rollers 202 on the workbench 1, and then the drive motor 15 is started, so that the drive motor 15 drives the bidirectional threaded rod 11 to rotate. Since the limiting groove 9 limits the movable plate 12, the bidirectional threaded rod 11 drives the two movable plates 12 to move relative to each other, thereby driving the two positioning plates 14 to move relative to each other, and positioning the two component main beams 3. When positioning the two component main beams 3, the positioning plate 14 is subjected to force, so that the movable rod 134 drives the slide plate 133 to slide, and the return spring 132 is squeezed by the slide plate 133 and begins to shrink. Under the elastic force of the return spring 132, it plays a buffering role to avoid clamping when positioning the component main beam 3. Excessive force causes damage to it, so that the end faces of the two part main beams 3 are at the same level. Then, by starting the drive motor 15 to reverse, the two positioning plates 14 are moved to the initial position, and then the two part connecting beams 6 are placed in a position that is close to the end faces of the two part main beams 3 and perpendicular to the part main beam 3. Then, the part support beam 4 is inserted into the hole opened on the part main beam 3. The part support beam 4 and the part connecting beam 6 are the same length. Finally, the electric push rod 502 is started, so that the electric push rod 502 drives the push plate 503 to move forward, pushing the push beam 7 forward, and the push beam 7 pushes the part connecting beam 6 and the part support beam 4 forward at the same time until they hit the stop beam 8. Then, the connection between the part support beam 4 and the part main beam 3 is spot welded to complete the positioning, and then all places are fully welded to complete the processing.

[0026] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A trough-rail semitrailer main beam and support beam positioning device, comprising a workbench (1), characterized in that: The top of the workbench (1) is provided with a rotating mechanism (2), the top of the rotating mechanism (2) is provided with a component main beam (3), the top of the component main beam (3) is provided with a component support beam (4), the top of the workbench (1) is provided with a pushing mechanism (5), the top of the workbench (1) is provided with a component connecting beam (6), a pushing beam (7) and a stop beam (8), the top of the workbench (1) is provided with a limiting groove (9), the bottom of the workbench (1) is fixedly connected to two fixed plates (10), the opposite sides of the two fixed plates (10) are rotatably connected to a bidirectional threaded rod (11), the outer surface of the bidirectional threaded rod (11) is sleeved with a moving plate (12), one side of the moving plate (12) is provided with a buffer mechanism (13), one end of the buffer mechanism (13) is provided with a positioning plate (14), one side of one of the fixed plates (10) is fixedly installed with a driving motor (15), the output end of the driving motor (15) passes through one of the fixed plates (10) and is fixedly connected to the smooth end of the bidirectional threaded rod (11).

2. A trough-rail semi-trailer main beam and support beam positioning device according to claim 1, characterized in that: The rotating mechanism (2) comprises two supporting plates (201), the two supporting plates (201) are fixedly connected to the top of the workbench (1), and rollers (202) are rotatably connected to opposite sides of the two supporting plates (201).

3. The main beam and supporting beam positioning device for a trough-rail semi-trailer according to claim 1, characterized in that: The pushing mechanism (5) comprises a mounting plate (501), wherein the mounting plate (501) is fixedly connected to the top of the workbench (1), and an electric push rod (502) is fixedly mounted on one side of the mounting plate (501).

4. A trough-rail semi-trailer main beam and support beam positioning device according to claim 3, characterized in that: The telescopic end of the electric push rod (502) movably passes through the mounting plate (501), and the telescopic end of the electric push rod (502) is fixedly connected to the push plate (503).

5. The main beam and supporting beam positioning device for a trough-rail semi-trailer according to claim 1, characterized in that: The buffer mechanism (13) comprises a sleeve (131), and the sleeve (131) is fixedly connected to one side of the movable plate (12).

6. The main beam and supporting beam positioning device for a trough-rail semi-trailer according to claim 5, characterized in that: A return spring (132) is fixedly connected inside the sleeve (131), a slide plate (133) is slidably connected inside the sleeve (131), and one end of the slide plate (133) is fixedly connected to the return spring (132).

7. The main beam and supporting beam positioning device for a trough-rail semitrailer according to claim 6, characterized in that: One end of the slide plate (133) is fixedly connected to a movable rod (134), and the movable rod (134) movably passes through the sleeve (131).