Loading and unloading machine special for container railway
Through the design of a dedicated loading and unloading machine for container railways, the combination of visual sensors and support components is used to solve the problems of inconvenient movement and insufficient stability of the loading and unloading machine, the efficient and stable loading and unloading of the container is achieved, the technical requirements for drivers are reduced, and the safety of the loading and unloading machine is improved.
Patent Information
- Application Number
- CN202421767492.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing container railway loading and unloading machines are inconvenient to move, difficult to adapt to container loading and unloading needs of different lengths, and have high requirements for driver driving technology, and the loading and unloading machines are not stable enough during the loading and unloading process, which is easy to cause safety accidents.
A special loading and unloading machine for container railways is designed, which adopts a combination of base, support components, lifting components, motors, hydraulic cylinders, vision sensors and control modules to achieve accurate fixing and stable movement of the container. Through visual sensors, the precise control of the fixed components is assisted by visual sensors, the stable design of the support column and the anti-slip support of the hydraulic cylinders are improved, and the stability and operation convenience of the loading and unloading machine are improved.
It realizes efficient, stable movement and fixation of containers, improves loading and unloading efficiency, reduces the requirements for driver driving technology, and avoids the occurrence of loading and unloading machine overturning accidents.
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Figure CN223188826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of loading and unloading machines, in particular to a special container railway loading and unloading machine. Background Art
[0002] Railway container loaders are heavy machinery specifically designed for container loading and unloading during rail transport. They typically include gantry cranes and reachstackers, capable of lifting, reloading, tamping, and stacking containers. Current loaders are difficult to move and require safety personnel to secure containers. To address this, a dedicated railway container loader is proposed that can efficiently and quickly secure and move containers while improving the loader's stability during loading and unloading.
[0003] After searching, the Chinese patent application number 202220465813.8 discloses a container railway dedicated loading and unloading machine, including a transfer device arranged on a mobile platform, the transfer device including an unloading device and a loading device, the unloading device including at least one unloading rail, an unloading drive device is provided between the unloading rail and the mobile platform to move the unloading rail between the unloading position to the mobile platform, and the unloading rail is provided with a lifting device; the working directions of the unloading drive device and the loading drive device are opposite. The loading and unloading device in the above-mentioned document has the following shortcomings: the front and rear distance of the loading and unloading machine is limited, making it inconvenient to load and unload containers of different lengths. At the same time, the device requires a vehicle such as a train to move the container to the bottom of the loading and unloading machine, which places higher requirements on the driver's driving skills. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a special container railway loading and unloading machine.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A container railway special loading and unloading machine includes a base, which is provided with several bases, a support assembly is provided on the base, and a lifting assembly is slidably installed on the support assembly. The lifting assembly includes a slide plate, and motor 2 is provided at both ends of the slide plate. A pulley is installed at the output end of motor 2, and the pulley is also installed on both sides of the slide plate through a bracket. The loading and unloading machine also includes a control module, motor 2 is electrically connected to the control module, a hole is provided in the middle position of the slide plate, an electric hoist is installed on the hole, the electric hoist is electrically connected to the control module, the electric hoist is provided with a steel rope, a connector is provided on the steel rope, and a fixing assembly is installed at the bottom of the connector.
[0007] As a further solution of the present invention: the fixed component includes hydraulic cylinder 2, hydraulic output ends are provided at both ends of hydraulic cylinder 2, hydraulic cylinder 2 is electrically connected to the control module, hydraulic cylinder 3 is installed at the output end, hydraulic cylinder 3 is electrically connected to the control module, output ends are provided at both ends of hydraulic cylinder 3, motor 3 is installed at the output end through a bracket, several motors are provided, and motor 3 is electrically connected to the control module.
[0008] As a further solution of the present invention: the fixing assembly also includes a fixer, which is installed at the output end of the motor three. A visual sensor is provided on the fixer, and the visual sensor is electrically connected to the control module.
[0009] As a further solution of the present invention: the support assembly includes support column one, which is installed on both sides of the base, support column three is installed on the top of support column one, a slide groove is provided on support column three, a lifting assembly is slidably installed on the slide groove, and a monitor is installed on the outer surface of support column three, and the monitor is electrically connected to the control module.
[0010] As a further solution of the present invention: the loader and unloader also includes a second support column, and a plurality of the second support columns are provided, and the second support column is installed between the first support column and the third support column.
[0011] As a further solution of the present invention: the loader and unloader also includes motor one, and there are several motors. Motor one is installed at the bottom of the base, and a wheel is installed at the output end of motor one. Motor one is electrically connected to the control module.
[0012] As a further solution of the present invention: the loader and unloader also includes a hydraulic cylinder 1, and there are several hydraulic cylinders. The hydraulic cylinder 1 is installed on the outside of the base, and the hydraulic cylinder 1 is electrically connected to the control module. An anti-slip support is provided at the output end of the hydraulic cylinder 1, and a pattern is provided at the bottom of the anti-slip support.
[0013] As a further solution of the present invention: the loader and unloader also includes a cab, which is installed on one side of the base. A door is provided on the cab, and an escalator is installed at the bottom of the door.
[0014] The beneficial effects of the utility model are:
[0015] 1. When using a fixing assembly to fix a container, a visual sensor is used to assist the staff in precisely controlling the extension and retraction of the fixing assembly so that support column 1 is accurately placed in the fixing slot of the container. The control module then drives motor 3 to rotate the fixer to fix the container. The control module is then used to drive the lifting assembly to move the container to the appropriate position. This makes operation convenient and improves loading and unloading efficiency.
[0016] 2. By providing support column 2, the support assembly can be made more stable. By extending support column 3, the container can be moved to both sides of the loader without moving the loader, thereby improving the stability of the loader.
[0017] 3. The stability of the loader is improved by setting a hydraulic cylinder and anti-slip support to prevent the loader from tipping over when the container moves to the sides, thus avoiding safety accidents. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a structural schematic diagram of a special container railway loading and unloading machine proposed by the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of a special container railway loading and unloading machine proposed in the utility model from a top view;
[0020] Figure 3 This is a structural schematic diagram of a lifting assembly for a special container railway loading and unloading machine proposed in the present invention;
[0021] Figure 4 The utility model is a structural schematic diagram of a special container railway loading and unloading machine proposed by the present invention.
[0022] In the figure: 1-base, 2-support column 1, 3-support column 2, 4-support column 3, 5-monitoring, 6-hoisting assembly, 7-hydraulic cylinder 1, 8-anti-slip support, 9-motor 1, 10-wheel, 11-cockpit, 12-escalator, 13-chute, 14-slide plate, 15-pulley, 16-motor 2, 17-electric hoist, 18-connector, 19-hydraulic cylinder 2, 20-hydraulic cylinder 3, 21-motor 3, 22-fixer, 23-visual sensor. DETAILED DESCRIPTION
[0023] The technical solution of the present utility model will be further described in detail below in conjunction with specific implementation methods.
[0024] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0025] Example 1
[0026] A container railway special loading and unloading machine, such as Figure 1-Figure 4As shown, it includes a base 1, and the base 1 is provided with several parts. A supporting assembly is provided on the base 1, and a lifting assembly 6 is slidably installed on the supporting assembly. The lifting assembly 6 includes a slide 14, and motor 2 16 is provided at both ends of the slide 14. A pulley 15 is installed at the output end of the motor 2 16, and the pulley 15 is also installed on both sides of the slide 14 through a bracket. The loader also includes a control module, and the motor 2 16 is electrically connected to the control module. A hole is provided in the middle position of the slide 14, and an electric hoist 17 is installed on the hole. The electric hoist 17 is electrically connected to the control module. The electric hoist 17 is provided with a steel rope, and a connector 18 is provided on the steel rope. A fixing assembly is installed at the bottom of the connector 18.
[0027] The lifting assembly 6 is driven by the control module so that the loader can be moved to a suitable area, and then the container is fixed using the fixing assembly.
[0028] The device is further configured as follows: Figure 3 、 Figure 4 As shown, the fixing assembly includes a hydraulic cylinder 2 19, and hydraulic output ends are provided at both ends of the hydraulic cylinder 2 19. The hydraulic cylinder 2 19 is electrically connected to the control module, and a hydraulic cylinder 3 20 is installed at the output end. The hydraulic cylinder 3 20 is electrically connected to the control module, and output ends are provided at both ends of the hydraulic cylinder 3 20. A motor 3 21 is installed at the output end through a bracket. There are several motors 3 21, and the motor 3 21 is electrically connected to the control module.
[0029] The device is further configured as follows: Figure 4 As shown, the fixing assembly further includes a fixer 22, which is mounted at the output end of the motor three 21. A visual sensor 23 is provided on the fixer 22, and the visual sensor 23 is electrically connected to the control module.
[0030] When using the fixing assembly to fix the container, the visual sensor 23 is used to assist the staff in accurately controlling the extension and retraction of the fixing assembly so that the support column 1 2 is accurately placed in the fixing slot of the container. Then the control module drives the motor 3 21 to rotate the fixer 22 to fix the container. Then the control module is used to drive the lifting assembly 6 to move the container to the appropriate position. The operation is convenient and the efficiency of loading and unloading is improved.
[0031] The device is further configured as follows: Figure 1 、 Figure 2 As shown, the support assembly includes a support column 2, which is installed on both sides of the base 1, and a support column 3 4 is installed on the top of the support column 2. A slide groove 13 is provided on the support column 3 4, and a lifting assembly 6 is slidably installed on the slide groove 13. A monitor 5 is installed on the outer surface of the support column 3 4, and the monitor 5 is electrically connected to the control module.
[0032] The device is further configured as follows: Figure 1 As shown, the loading and unloading machine also includes a support column 2 3, and there are several support columns 2 3, which are installed between the support column 1 2 and the support column 3 4.
[0033] By providing the second support column 3, the support assembly can be made more stable. By extending the third support column 4, the container can be moved to both sides of the loader without moving the loader, thereby improving the stability of the loader.
[0034] In order to solve the problem of loader movement; Figure 1 As shown, the loader and unloader also includes a motor 9, and a plurality of motors 9 are provided. The motor 9 is installed at the bottom of the base 1, and a wheel 10 is installed at the output end of the motor 9. The motor 9 is electrically connected to the control module.
[0035] In order to solve the problem of stability of the loader; Figure 1 As shown, the loader and unloader also includes a hydraulic cylinder 7, and several hydraulic cylinders 7 are provided. The hydraulic cylinder 7 is installed on the outside of the base 1. The hydraulic cylinder 7 is electrically connected to the control module. An anti-slip support 8 is provided at the output end of the hydraulic cylinder 7, and a pattern is provided at the bottom of the anti-slip support 8.
[0036] The hydraulic cylinder 7 and the anti-skid support 8 are provided to improve the stability of the loading and unloading machine, thereby preventing the loading and unloading machine from tipping over when the container moves to the sides, thereby avoiding safety accidents.
[0037] The device is further configured as follows: Figure 1 As shown, the loader further includes a cab 11 , which is installed on one side of the base 1 . A door is provided on the cab 11 , and an escalator 12 is installed at the bottom of the door.
[0038] Working principle: Move the loader to the position to be loaded and unloaded, then the control module drives the lifting component 6 to move, moves the fixing component to the top position of the container, and uses the visual sensor 23 to assist the driver in controlling the movement of the fixing component, moves the fixer 22 to the fixing slot of the container, and then uses the motor 3 21 to rotate the fixer 22 to fix the container, and uses the lifting component 6 to move the container to a suitable area for loading and unloading.
[0039] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A container railway dedicated loading and unloading machine, comprising a base (1), characterized in that: The base (1) is provided with a plurality of support components, a support component is provided on the base (1), a hoisting component (6) is slidably installed on the support component, the hoisting component (6) includes a slide plate (14), a motor 2 (16) is provided at both ends of the slide plate (14), a pulley (15) is installed at the output end of the motor 2 (16), and the pulley (15) is also installed on both sides of the slide plate (14) through a bracket. The loading and unloading machine also includes a control module, the motor 2 (16) is electrically connected to the control module, a hole is provided at the middle position of the slide plate (14), an electric hoist (17) is installed on the hole, the electric hoist (17) is electrically connected to the control module, the electric hoist (17) is provided with a steel rope, a connector (18) is provided on the steel rope, and a fixing component is installed at the bottom of the connector (18).
2. The container railway dedicated loading and unloading machine according to claim 1, characterized in that: The fixing assembly includes a hydraulic cylinder 2 (19), and hydraulic output ends are provided at both ends of the hydraulic cylinder 2 (19). The hydraulic cylinder 2 (19) is electrically connected to the control module. A hydraulic cylinder 3 (20) is installed at the output end. The hydraulic cylinder 3 (20) is electrically connected to the control module. Output ends are provided at both ends of the hydraulic cylinder 3 (20). A motor 3 (21) is installed at the output end through a bracket. There are several motors 3 (21) provided. The motor 3 (21) is electrically connected to the control module.
3. The container railway dedicated loading and unloading machine according to claim 2, characterized in that: The fixing assembly further comprises a fixer (22), the fixer (22) being mounted on the output end of the motor three (21), a visual sensor (23) being arranged on the fixer (22), and the visual sensor (23) being electrically connected to the control module.
4. The container railway dedicated loading and unloading machine according to claim 3, characterized in that: The support assembly includes a support column (2), which is installed on both sides of the base (1), a support column (4) is installed on the top of the support column (2), a slide groove (13) is provided on the support column (4), a hoisting assembly (6) is slidably installed on the slide groove (13), and a monitor (5) is installed on the outer surface of the support column (4), and the monitor (5) is electrically connected to the control module.
5. The container railway dedicated loading and unloading machine according to claim 4, characterized in that: The loading and unloading machine further comprises a second support column (3), wherein a plurality of the second support columns (3) are provided and the second support column (3) is installed between the first support column (2) and the third support column (4).
6. The container railway dedicated loading and unloading machine according to claim 5, characterized in that: The loading and unloading machine further comprises a motor (9), wherein a plurality of motors (9) are provided, the motor (9) being mounted at the bottom of the base (1), a wheel (10) being mounted at the output end of the motor (9), and the motor (9) being electrically connected to the control module.
7. The container railway dedicated loading and unloading machine according to claim 6, characterized in that: The loading and unloading machine further comprises a hydraulic cylinder (7), wherein a plurality of hydraulic cylinders (7) are provided, the hydraulic cylinder (7) being installed on the outside of the base (1), the hydraulic cylinder (7) being electrically connected to the control module, an anti-slip support (8) being provided at the output end of the hydraulic cylinder (7), and a pattern being provided at the bottom of the anti-slip support (8).
8. The container railway dedicated loading and unloading machine according to claim 7, characterized in that: The loader also includes a cab (11), which is installed on one side of the base (1). A door is provided on the cab (11), and an escalator (12) is installed at the bottom of the door.
Citation Information
Patent Citations
Loading and unloading machine special for container railway
CN217707996U