Electrophoretic coating rack

Abstract

The utility model belongs to the technical field of electrophoresis hangers, particularly relates to an electrophoresis coating material rack, and aims to solve the problems that when an electrophoresis coating material rack is used for hanging an aluminum material, the aluminum material cannot be effectively fixed due to the fact that the aluminum material is long and only one end of the aluminum material is fixed by a pointed-end hook on the electrophoresis coating material rack, parts are easy to fall off in a cable traction process, and the aluminum material cannot be effectively fixed. According to the technical scheme, the aluminum product coating device comprises a hanging frame, inserting pieces used for fixing the bottom of a hollow cavity of an aluminum product are welded to the bottom of the inner wall of the hanging frame at equal intervals, and the two ends of each inserting piece are each provided with a tip inclining upwards. When the electrophoretic coating hanger is used, aluminum materials with different lengths in a certain range can be stably fixed and supported through the reasonably designed hanger structure and the adjustable fixing assembly, so that the flexibility and the applicability of the electrophoretic coating hanger are improved, the possibility that the hanger accidentally falls off from a cable is avoided through the arrangement of the anti-falling assembly, and the service life of the hanger is prolonged. And the safety of operators and equipment is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of electrophoretic hangers, in particular to an electrophoretic coating material rack. Background Art

[0002] Electrophoretic coating racks are hangers designed specifically for electrophoretic coating processes. Their structure and function are intended to improve coating efficiency and effectiveness while ensuring the stability and safety of the coating process. Electrophoretic coating racks are usually made of materials with good conductivity, such as metal (stainless steel, carbon steel, etc. that have undergone special treatment). This is because during the electrophoretic coating process, the current needs to be conducted to the workpiece through the rack to form a uniform electrophoretic coating on the workpiece surface.

[0003] Currently, when using electrophoretic coating racks to hang aluminum materials, due to the long length of the aluminum materials, only relying on the pointed hooks on the electrophoretic coating racks to fix one end of the aluminum materials cannot effectively fix the aluminum materials, and parts are prone to fall off during the cable pulling process, thereby affecting the coating efficiency.

[0004] In view of the above problems, the present utility model document proposes an electrophoretic coating material rack. Utility Model Content

[0005] The utility model provides an electrophoretic coating material rack, which solves the problem in the prior art that when using the electrophoretic coating material rack to hang aluminum materials, due to the long length of the aluminum materials, only relying on the pointed hook on the electrophoretic coating material rack to fix one end of the aluminum materials cannot effectively fix the aluminum materials, and parts are easily lost during the cable pulling process, thereby affecting the coating efficiency.

[0006] The utility model provides the following technical solutions:

[0007] An electrophoretic coating material rack, comprising:

[0008] The bottom of the inner wall of the rack is welded with inserts for fixing the bottom of the hollow cavity in the aluminum material at equal intervals, and both ends of the inserts are provided with upwardly inclined pointed ends;

[0009] Adjustable fixing components, located on the bracket, are used to fix the top of the hollow cavity of aluminum materials of different lengths to prevent parts from falling off;

[0010] The anti-fall component is installed on the hanging bracket to prevent the hanging bracket from accidentally falling off the cable.

[0011] In one possible design, the adjustable fixing assembly includes a movable rod arranged in a bracket, both ends of the movable rod are fixed with sleeves, the sleeves are slidably installed on the side arms of the bracket, and the bottom of the movable rod is equidistantly welded with double-headed arc-shaped steel bars with good toughness and elasticity.

[0012] In a possible design, a locking bolt for locking the position of the sleeve is threadedly connected to the sleeve.

[0013] In a possible design, the anti-slip assembly includes a top rod fixedly arranged at the center of the top of the hanger, and an anti-slip hook is fixedly arranged at the top end of the top rod.

[0014] In a possible design, oblique rods for improving suspension stability are welded between both sides of the top rod and the top of the hanger.

[0015] In a possible design, the rack and its components are made of copper with excellent electrical conductivity.

[0016] It should be understood that the above general description and the following detailed description are merely illustrative and do not limit the present invention.

[0017] The working principle and usage process of this technical solution are as follows:

[0018] When in use, connect the anti-drop hook on the top rod of the hanger to the cable or other hanging device on the electrophoretic coating production line. This step ensures the stability of the hanger during the hanging process through the anti-drop component, avoiding safety accidents or coating quality problems caused by accidental falls;

[0019] Next, align the bottom of the aluminum hollow cavity with the insert at the bottom of the inner wall of the hanger, and use the upward-inclined tips at both ends of the insert to firmly insert and fix the aluminum hollow cavity on the hanger. This step ensures the stability of the aluminum hollow cavity during the painting process and prevents it from sliding or falling. According to the actual length of the aluminum hollow cavity, adjust the adjustable fixing components on the hanger. The specific operation includes sliding the sleeves at both ends of the movable rod to the appropriate position so that the double-headed curved steel bar at the bottom of the movable rod can fit tightly and fix the top of the aluminum hollow cavity. Subsequently, tighten the locking bolts on the sleeves to ensure that the movable rod and the double-headed curved steel bar on it remain fixed during the painting process.

[0020] As the cable is pulled, the bracket and the aluminum material on it are sent into the electrophoretic coating tank for electrophoretic coating. During the coating process, the excellent conductivity of the bracket and its components helps to achieve a uniform and efficient coating effect.

[0021] The utility model has the following beneficial effects:

[0022] The utility model adopts a rationally designed hanger structure and an adjustable fixing component, so that aluminum materials of different lengths within a certain range can be firmly fixed and supported, thereby improving the flexibility and applicability of the electrophoretic coating hanger. The setting of the anti-falling component avoids the possibility of the hanger accidentally falling from the cable, thereby ensuring the safety of operators and equipment.

[0023] The dual functions of the pointed design of the insert and the adjustable fixing component in this utility model effectively reduce the risk of aluminum falling during the painting process, ensuring the smooth progress of the painting process; the bracket and its components are made of copper with excellent conductivity, which helps to achieve uniform and efficient painting effects and improve the painting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the three-dimensional structure of an electrophoretic coating material rack provided by an embodiment of the present utility model;

[0025] Figure 2 A schematic structural diagram of an electrophoretic coating material rack from another perspective provided by an embodiment of the present utility model;

[0026] Figure 3 A schematic diagram of the structure of an adjustable fixing component of an electrophoretic coating material rack provided by an embodiment of the present utility model;

[0027] Figure 4 This is a diagram showing the use effect of an electrophoretic coating material rack provided in an embodiment of the utility model.

[0028] Figure numerals: 1, bracket; 2, insert; 3, movable rod; 4, double-headed curved steel bar; 5, sleeve; 6, locking bolt; 7, push rod; 8, anti-drop hook; 9, diagonal rod. DETAILED DESCRIPTION

[0029] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inner" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0031] In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of known functions and known components.

[0032] Example 1

[0033] Please refer to Figure 1-4 , an electrophoretic coating material rack, comprising:

[0034] The hanger 1 is made of copper with excellent conductivity as raw material. The main frame of the hanger 1 is made by casting or forging. The hanger 1 is designed as an open structure to facilitate the placement of aluminum materials. At the bottom of the inner wall of the hanger 1, multiple inserts 2 are welded at equal intervals. The inserts 2 are made of the same copper as the hanger to ensure good conductivity and durability. The two ends of the inserts 2 are designed to be pointed with an upward tilt to facilitate insertion and fixation of the bottom of the hollow cavity in the aluminum material, while preventing it from sliding during transportation.

[0035] The adjustable fixing component is provided on the hanger 1 and is used to fix the top of the hollow cavity of aluminum materials of different lengths to avoid falling parts. The adjustable fixing component includes a movable rod 3 provided in the hanger 1. The movable rod 3 is made of copper of the same material as the hanger, and a sleeve 5 is fixedly welded at both ends thereof. On the two side arms of the hanger 1, a track or groove for the sleeve 5 to slide is reserved. The sleeve 5 is designed to match the track or groove on the side arm of the hanger to ensure that the movable rod 3 can slide up and down smoothly along the track. At the bottom of the movable rod 3, a plurality of double-headed arc steel bars 4 with good toughness and elasticity are welded at equal intervals. These steel bars are used to plug and fix the top of the hollow cavity of the aluminum material. Through their arc design and good elasticity, a stable fixing effect is achieved to prevent the aluminum material from falling during the electrophoretic coating process. A locking bolt 6 is threadedly connected to the sleeve 5. When the movable rod 3 is adjusted to the appropriate position, it is locked by rotating the locking bolt 6 to ensure that the movable rod 3 and the double-headed arc steel bar 4 remain fixed during the electrophoretic coating process.

[0036] An anti-slip assembly is provided on the hanger 1 to prevent the hanger 1 from accidentally falling off the cable. The anti-slip assembly includes a top rod 7 fixedly provided at the top center of the hanger 1. The top rod 7 is also made of copper with excellent conductivity. An anti-slip hook 8 is fixedly provided at the top of the top rod 7. An anti-slip baffle is rotatably installed at the opening of the anti-slip hook 8 through an elastic member. The anti-slip hook 8 is designed to be a shape that matches the cable or other suspension device to ensure that the hanger 1 is stable and does not fall off during the suspension process.

[0037] Example 2

[0038] Improvements based on Example 1:

[0039] Please refer to Figure 1 and Figure 4 In order to improve the stability of the hanger 1 during the hanging process, multiple oblique rods 9 are welded between the two sides of the top rod 7 and the top of the hanger 1. The oblique rods 9 are made of copper, the same material as the hanger. Through the triangle stability principle, the overall hanging stability of the hanger 1 is enhanced.

[0040] The above are only specific embodiments of the present invention, but the scope of protection of the present invention is not limited to them. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this utility model should be included in the scope of protection of the present utility model. The embodiments of the present utility model and the features of the embodiments can be combined with each other unless there is a conflict. Therefore, the scope of protection of the present utility model shall be based on the scope of protection of the claims.

Claims

1. An electrophoretic coating material rack, characterized in that: include: A hanger (1), wherein inserts (2) for fixing the bottom of the hollow cavity in the aluminum material are welded at equal intervals on the bottom of the inner wall of the hanger (1), and both ends of the inserts (2) are provided with upwardly inclined pointed ends; An adjustable fixing component is provided on the hanger (1) and is used to fix the top of the hollow cavity of aluminum materials of different lengths to prevent the parts from falling off; An anti-fall component is provided on the hanging bracket (1) and is used to prevent the hanging bracket (1) from accidentally falling off the cable.

2. The electrophoretic coating rack according to claim 1, characterized in that: The adjustable fixing assembly comprises a movable rod (3) arranged in a hanger (1), sleeves (5) are fixedly arranged at both ends of the movable rod (3), and the sleeves (5) are slidably mounted on the side arms of the hanger (1). The bottom of the movable rod (3) is equidistantly welded with double-headed arc-shaped steel bars (4) with good toughness and elasticity.

3. The electrophoretic coating rack according to claim 2, characterized in that: The sleeve (5) is threadedly connected with a locking bolt (6) for locking its position.

4. The electrophoretic coating rack according to claim 1, characterized in that: The anti-slip assembly comprises a top rod (7) fixedly arranged at the center of the top of the hanger (1), and an anti-slip hook (8) is fixedly arranged at the top end of the top rod (7).

5. The electrophoretic coating rack according to claim 4, characterized in that: Diagonal rods (9) for improving suspension stability are welded between both sides of the top rod (7) and the top of the hanger (1).

6. The electrophoretic coating rack according to claim 1, characterized in that: The hanger (1) and its associated components are made of copper with excellent electrical conductivity.

Images