Efficient flue soot blower

Through the design of rotating bifurcated pipes and jet pipes, the problem of uneven cleaning of traditional soot blowers is solved, and the internal wall of the flue is fully cleaned, which improves the cleaning efficiency and the service life of the equipment.

CN223191635UActive Publication Date: 2025-08-05HENAN YUXIN HEAVY IND TECH CO LTD
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Patent Information

Application Number
CN202422450659.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-05
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

Traditional fixed soot blowers cause uneven cleaning of the boiler heating surface, and there are blind spots for cleaning, which affects heat transfer efficiency and equipment life.

Method used

A highly efficient flue soot blowing equipment is designed, and the rotating bifurcated pipe is used to drive the jet pipeline to rotate simultaneously, and combined with the lifting push rod and compressed air pump, it is possible to achieve comprehensive coverage and uniform cleaning of the inner wall of the flue by multiple jet pipelines.

Benefits of technology

It improves the uniformity and efficiency of cleaning, avoids cleaning blind spots, ensures comprehensive cleaning of the inner wall of the flue, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flue soot blowing, and discloses efficient flue soot blowing equipment which comprises a supporting frame, a soot blowing assembly is arranged on the supporting frame, the soot blowing assembly is used for blowing soot to a flue, and the soot blowing assembly comprises a supporting frame, a motor, a branch pipeline, an air injection pipeline, a lifting push rod, a connecting rod, an idler wheel, a swash plate, a fixed plate, a conical groove and a rotating connector. The multiple air injection pipelines are rotationally connected into branches of the branch pipeline and communicate with the branch pipeline, air injection heads are fixedly connected to the two ends of each air injection pipeline, the conical groove makes close contact with the lower end of the flue through the lifting push rod, and the multiple air injection pipelines are driven by the rotating branch pipeline to synchronously rotate and swing in a reciprocating mode. The inner wall of the flue can be covered with sprayed gas more widely, so that the cleaning uniformity and efficiency are improved, cleaning blind areas are effectively avoided, and comprehensive cleaning of the inner wall of the flue is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of flue soot blowing, in particular to a high-efficiency flue soot blowing device. Background Art

[0002] During long-term operation of the boiler, a large amount of dust and particulate matter will accumulate on its heating surfaces (such as superheaters, reheaters, economizers, air preheaters, etc.). These dust deposits will significantly reduce the heat transfer efficiency of the heating surfaces because the thermal conductivity of dust is much lower than that of the metal pipe wall, resulting in obstructed heat transfer, thereby affecting the overall operating efficiency of the boiler.

[0003] Dust accumulation not only affects heat transfer, but also creates thermal resistance on the heated surface, causing the metal temperature of the heated surface to rise, aggravating thermal stress, and further accelerating equipment aging, such as deformation, cracking, and cracking, increasing maintenance and replacement costs.

[0004] The traditional method is mostly to blow soot by setting a fixed soot blower. However, since the soot blower is fixed, the cleaning action is relatively simple, the cleaning is not uniform, and there are blind spots in cleaning. Utility Model Content

[0005] (1) Technical problems solved

[0006] In response to the shortcomings of the existing technology, the utility model provides a high-efficiency flue soot blowing equipment, which solves the problem that the traditional method mostly uses a fixed soot blower to blow soot. However, due to the fixed soot blower, this method makes the cleaning action relatively simple, the cleaning is not uniform, and there are blind spots in cleaning.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned object, the utility model provides the following technical solutions: a high-efficiency flue soot blowing device, comprising a support frame, a soot blowing assembly provided on the support frame, the soot blowing assembly being used for blowing soot from the flue, the soot blowing assembly comprising a support frame, a motor, a bifurcated pipe, an air jet pipe, a lifting push rod, a connecting rod, a roller, a tilting plate, a fixed plate, a tapered groove and a rotary joint;

[0009] The plurality of jet pipes are rotatably connected to the forks of the bifurcated pipe, the plurality of jet pipes are communicated with the bifurcated pipe, both ends of the jet pipes are fixedly connected to jet heads, and the outer surfaces of the jet pipes are fixedly connected to two fixed columns;

[0010] The plurality of fixed columns are rotatably connected to corresponding connecting rods respectively, the lower end of the connecting rod is fixedly connected to a roller seat, and the roller is rotatably connected in the roller seat;

[0011] The inclined plate is rotatably connected to the outer surface of the bifurcated pipe, the roller is matched with the inclined surface of the inclined plate, and the inclined plate is used to drive the roller to move up and down reciprocatingly.

[0012] Preferably, the fixed plate is fixedly sleeved on the outer surface of the inclined plate, and a plurality of tapered grooves are evenly arranged on the fixed plate in a circular array, and the tapered grooves pass through the lower surface of the fixed plate.

[0013] Preferably, the upper end of the bifurcated pipe is fixedly connected to a tension spring fixing frame, and a tension spring is fixedly connected between the tension spring fixing frame and the upper jet pipe, and the tension spring is used to drive the connecting rod to move continuously downward.

[0014] Preferably, a collecting box is movably mounted on the lower surface of the fixed plate, and the conical groove is used to drop smoke and dust. The motor is fixedly mounted on the support frame, and the output shaft of the motor is fixedly inserted into the bifurcated pipe.

[0015] Preferably, the rotary joint is sleeved on the lower end of the bifurcated pipeline, and a compressed air pump for providing compressed air is fixedly installed on the outer surface of the support frame. The air outlet of the compressed air pump is connected to the rotary joint, and the rotary joint is used to supply air to the rotating bifurcated pipeline.

[0016] Preferably, the output end of the lifting push rod is fixedly connected to the lower surface of the support frame, and the lifting push rod is used to drive the entire device to move upward to a position suitable for the flue outlet.

[0017] (3) Beneficial effects

[0018] Compared with the existing technology, this utility model provides a high-efficiency flue soot blowing equipment with the following features:

[0019] Beneficial effects:

[0020] 1. This high-efficiency flue soot blowing equipment can drive the roller to rotate through the rotating bifurcated pipe. The roller will move from the lowest point of the inclined surface of the inclined disk to the highest point over and over again. This can enable the connecting rod to be driven by the roller to move up and down continuously, so that multiple jet pipes can rotate and swing synchronously. The started compressed air pump can supply gas to the rotating bifurcated pipe through the rotary joint. The compressed air will flow from the bifurcated pipe into the multiple jet pipes and finally be ejected from the jet head to the inner wall of the flue, thereby blowing off the soot on the inner wall of the flue. The fallen soot will fall from the conical groove into the collection box below it for collection. Compared with the traditional fixed jet cleaning method, there are often blind spots in cleaning. The device uses a lifting push rod to make the conical groove in close contact with the lower end of the flue, and uses the rotating bifurcated pipe to drive multiple jet pipes to rotate and swing synchronously, so that the ejected gas can cover the inner wall of the flue more widely, thereby improving the uniformity and efficiency of cleaning, effectively avoiding these blind spots and ensuring comprehensive cleaning of the inner wall of the flue.

[0021] 2. This high-efficiency flue soot blowing equipment, through the soot blowing assembly, can make multiple jet pipes rotate and jet in the flue while also swinging back and forth. This can make the gas ejected from the jet head act more evenly on the inner wall of the flue, so that the soot on the inner wall of the flue can be cleaned more evenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the internal cross-sectional structure of the utility model;

[0024] Figure 3 For this utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0025] In the figure: 1. Support frame; 2. Motor; 3. Compressed air pump; 4. Bifurcated pipe; 5. Jet pipe; 6. Lifting push rod; 7. Tension spring fixing frame; 8. Tension spring; 9. Connecting rod; 10. Roller seat; 11. Roller; 12. Tilt plate; 13. Collecting box; 14. Fixed plate; 15. Conical groove; 16. Rotary joint. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0027] See also Figure 1-3 The utility model provides a new technical solution: a high-efficiency flue soot blowing device, comprising a support frame 1, a soot blowing assembly provided on the support frame 1, the soot blowing assembly being used for blowing soot from the flue, the soot blowing assembly comprising the support frame 1, a motor 2, a bifurcated pipe 4, an air jet pipe 5, a lifting push rod 6, a connecting rod 9, a roller 11, a tilting plate 12, a fixed plate 14, a tapered groove 15 and a rotary joint 16;

[0028] Multiple jet pipes 5 are rotatably connected to the forks of the bifurcated pipe 4. Multiple jet pipes 5 are communicated with the bifurcated pipe 4. Both ends of the jet pipe 5 are fixedly connected to a jet head. The outer surface of the jet pipe 5 is fixedly connected to two fixed columns.

[0029] A plurality of fixed columns are rotatably connected to corresponding connecting rods 9, the lower end of the connecting rod 9 is fixedly connected to a roller seat 10, and a roller 11 is rotatably connected in the roller seat 10;

[0030] The inclined plate 12 is rotatably connected to the outer surface of the bifurcated pipe 4 , and the roller 11 is adapted to the inclined surface of the inclined plate 12 . The inclined plate 12 is used to drive the roller 11 to move reciprocally up and down.

[0031] Furthermore, the fixed plate 14 is fixedly sleeved on the outer surface of the tilting plate 12 , and a plurality of tapered grooves 15 are evenly arranged on the fixed plate 14 in a circumferential array, and the tapered grooves 15 pass through the lower surface of the fixed plate 14 .

[0032] Furthermore, a tension spring fixing frame 7 is fixedly connected to the upper end of the bifurcated pipe 4, and a tension spring 8 is fixedly connected between the tension spring fixing frame 7 and the upper jet pipe 5, and the tension spring 8 is used to drive the connecting rod 9 to continuously move downward.

[0033] Furthermore, a collecting box 13 is movably mounted on the lower surface of the fixed disk 14 , and the conical groove 15 is used to drop smoke and dust. The motor 2 is fixedly mounted on the support frame 1 , and the output shaft of the motor 2 is fixedly inserted into the bifurcated pipe 4 .

[0034] Furthermore, a rotary joint 16 is sleeved on the lower end of the bifurcated pipe 4, and a compressed air pump 3 for providing compressed air is fixedly installed on the outer surface of the support frame 1. The air outlet end of the compressed air pump 3 is connected to the rotary joint 16, and the rotary joint 16 is used to supply air to the rotating bifurcated pipe 4.

[0035] Furthermore, the output end of the lifting push rod 6 is fixedly connected to the lower surface of the support frame 1, and the lifting push rod 6 is used to drive the entire device to move upward to a position suitable for the flue outlet.

[0036] Furthermore, when in use, the device is placed at the lower end outlet of the flue, and then the lifting push rod 6 is started. The output end of the lifting push rod 6 drives the support frame 1 and the equipment thereon to move upward, so that the conical groove 15 can gradually contact the lower end of the flue. At this time, since the conical groove 15 has a large friction force when contacting the flue wall, the fixed plate 14 will be fixed to the inclined plate 12 and the collection box 13 thereon. By starting the motor 2, the output shaft of the motor 2 drives the bifurcated pipe 4 to rotate, and the rotating bifurcated pipe 4 can rotate together with the multiple jet pipes 5 thereon;

[0037] At this time, the tension spring 8 drives one end of the upper air jet pipe 5 to rotate upward, and under the action of the connecting rod 9 at the other end, it can drive multiple air jet pipes 5 to rotate upward at the same time. At this time, the roller 11 will be continuously attached to the inclined surface of the inclined plate 12;

[0038] The rotating bifurcated pipe 4 can drive the roller 11 to rotate, and the roller 11 will move from the lowest point of the inclined surface of the inclined plate 12 to the highest point over and over again, which can make the connecting rod 9 driven by the roller 11 to move up and down continuously, so that the multiple jet pipes 5 can rotate and swing synchronously, and the started compressed air pump 3 can supply air to the rotating bifurcated pipe 4 through the rotary joint 16, and the compressed air will flow from the bifurcated pipe 4 into the multiple jet pipes 5, and finally be ejected from the jet head to the inner wall of the flue, thereby The soot is blown down and falls from the conical groove 15 into the collection box 13 below it for collection. Compared with the traditional fixed jet cleaning method, there are often blind spots in cleaning. The device makes the conical groove 15 in close contact with the lower end of the flue through the lifting push rod 6, and uses the rotating bifurcated pipe 4 to drive multiple jet pipes 5 to rotate and swing synchronously, so that the ejected gas can cover the inner wall of the flue more widely, thereby improving the uniformity and efficiency of cleaning, effectively avoiding these blind spots and ensuring the comprehensive cleaning of the inner wall of the flue.

[0039] Furthermore, the soot blowing assembly can make multiple jet pipes 5 rotate and swing back and forth while rotating in the flue, which can make the gas ejected from the nozzle act more evenly on the inner wall of the flue, so that the soot on the inner wall of the flue can be cleaned more evenly.

[0040] Working principle: When in use, the device is placed at the lower end of the flue outlet, and then the lifting push rod 6 is started. The output end of the lifting push rod 6 drives the support frame 1 and the equipment thereon to move upward, so that the conical groove 15 can gradually contact the lower end of the flue. At this time, due to the large friction force generated by the set conical groove 15 when contacting the flue wall, the fixed plate 14 will be fixed to the inclined plate 12 and the collection box 13 thereon. By starting the motor 2, the output shaft of the motor 2 drives the bifurcated pipe 4 to rotate, and the rotating bifurcated pipe 4 can rotate together with the multiple jet pipes 5 thereon;

[0041] At this time, the tension spring 8 drives one end of the upper air jet pipe 5 to rotate upward, and under the action of the connecting rod 9 at the other end, it can drive multiple air jet pipes 5 to rotate upward at the same time. At this time, the roller 11 will be continuously attached to the inclined surface of the inclined plate 12;

[0042] When the rotating bifurcated pipe 4 drives the roller 11 to rotate, the roller 11 will move from the lowest point of the inclined surface of the inclined plate 12 to the highest point, over and over again. This enables the connecting rod 9 to be driven by the roller 11 to continuously move up and down, so that the multiple jet pipes 5 can rotate and swing synchronously, and the started compressed air pump 3 can supply air to the rotating bifurcated pipe 4 through the rotary joint 16. The compressed air will flow from the bifurcated pipe 4 into the multiple jet pipes 5, and finally be ejected from the nozzle to the inner wall of the flue, thereby blowing off the soot on the inner wall of the flue. The fallen soot will fall from the conical groove 15 into the collection box 13 below it for collection.

[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency flue sootblowing device, characterized by: The invention comprises a support frame (1), a soot blowing assembly is arranged on the support frame (1), the soot blowing assembly is used for blowing soot on the flue, and the soot blowing assembly comprises the support frame (1), a motor (2), a bifurcated pipe (4), an air jet pipe (5), a lifting push rod (6), a connecting rod (9), a roller (11), an inclined plate (12), a fixed plate (14), a conical groove (15) and a rotary joint (16); The plurality of jet pipes (5) are all rotatably connected to the forks of the bifurcated pipe (4), the plurality of jet pipes (5) are all in communication with the bifurcated pipe (4), both ends of the jet pipe (5) are fixedly connected to jet heads, and the outer surfaces of the jet pipes (5) are fixedly connected to two fixing columns; The plurality of fixed columns are rotatably connected to corresponding connecting rods (9), the lower end of the connecting rod (9) is fixedly connected to a roller seat (10), and the roller (11) is rotatably connected in the roller seat (10); The inclined plate (12) is rotatably connected to the outer surface of the bifurcated pipe (4), the roller (11) is adapted to the inclined surface of the inclined plate (12), and the inclined plate (12) is used to drive the roller (11) to move up and down.

2. The high-efficiency flue sootblowing equipment according to claim 1, characterized in that: The fixed disk (14) is fixedly sleeved on the outer surface of the tilting disk (12), and a plurality of tapered grooves (15) are evenly arranged on the fixed disk (14) in a circumferential array, and the tapered grooves (15) penetrate the lower surface of the fixed disk (14).

3. The high-efficiency flue sootblowing equipment according to claim 1, characterized in that: The upper end of the bifurcated pipe (4) is fixedly connected to a tension spring fixing frame (7), and a tension spring (8) is fixedly connected between the tension spring fixing frame (7) and the upper jet pipe (5). The tension spring (8) is used to drive the connecting rod (9) to continuously move downward.

4. The high-efficiency flue sootblowing equipment according to claim 2, characterized in that: A collecting box (13) is movably mounted on the lower surface of the fixed disk (14), and a conical groove (15) is used to drop smoke and dust. The motor (2) is fixedly mounted on the support frame (1), and the output shaft of the motor (2) is fixedly inserted into the bifurcated pipe (4).

5. The high-efficiency flue sootblowing equipment according to claim 4, characterized in that: The rotary joint (16) is sleeved on the lower end of the bifurcated pipe (4); a compressed air pump (3) for providing compressed air is fixedly mounted on the outer surface of the support frame (1); the air outlet end of the compressed air pump (3) is connected to the rotary joint (16); and the rotary joint (16) is used to supply air to the rotating bifurcated pipe (4).

6. The high-efficiency flue sootblowing equipment according to claim 1, characterized in that: The output end of the lifting push rod (6) is fixedly connected to the lower surface of the support frame (1), and the lifting push rod (6) is used to drive the entire device to move upward to a position suitable for the flue outlet.