Motor unit practical training platform

Through the design of multiple models of pillars and adapter plates, the problem of single type of existing motor unit training platform is solved, and flexible installation and training of multiple motor types is realized, which reduces costs and site requirements and improves the safety and stability of the training platform.

CN223193424UActive Publication Date: 2025-08-05ZHEJIANG YIMAI INTELLIGENT EQUIP CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421625426.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-08-05
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing motor unit teaching and training platforms are usually aimed at a motor type, which leads to an increase in the number of training platforms and the area of the site, and lacks the teaching effect of combining theory and practice.

Method used

It adopts a variety of pillar and adapter plate designs, combined with open mounting plates and threaded holes, to achieve flexible installation and position adjustment of motors and sensors, and supports the training needs of multiple motor types.

Benefits of technology

The training functions of one equipment platform are realized to complete the training functions of multiple equipment platforms, reducing construction costs and site occupation, improving training safety and motor operation stability, and promoting the combination of theory and practice.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223193424U_ABST
    Figure CN223193424U_ABST
Patent Text Reader

Abstract

The utility model discloses a practical training platform for a motor unit, which comprises a mounting plate and first threaded holes, and the first threaded holes are arranged at the upper end of the mounting plate in a rectangular array; the multiple supporting columns are detachably connected into the first threaded holes; the plurality of adapter plates are detachably connected to the upper end of the supporting column; the electric appliance part is detachably connected to the adapter plate; a plurality of second threaded holes are formed in the adapter plate; a plurality of supporting column mounting grooves are formed in the adapter plate; the supporting column mounting groove is located in one side of the second threaded hole. The first threaded hole is open and can be freely matched with a motor for combination, and different requirements can be met. Through the arrangement of various models of the adapter plate and the support column, the relative position adaptation of the sensor and the motor can be realized. Practical training functions of a plurality of equipment platforms in the current market can be completed through one equipment platform, and the practical training construction investment cost and the practical training site area are reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of teaching instruments, and particularly relates to a motor unit training platform. Background Art

[0002] Motor control involves three-phase squirrel-cage asynchronous motors, three-phase synchronous generators, DC generators, DC motors, etc. Currently, the existing motor unit teaching training platforms on the market generally adopt different structural designs when completing motor trainings with different functions. The structural forms are diverse. When schools build laboratories, they need to purchase multiple equipment platforms. On the one hand, it increases the construction investment, and on the other hand, it also occupies more space in the laboratory. There is a lack of a general-purpose equipment platform on the market that can meet different training function requirements.

[0003] In addition, in the past motor learning experimental teaching, it was too limited to textbook knowledge and lacked certain practical guidance. Many students paid more attention to theoretical courses and lacked practical operations, resulting in unsatisfactory experimental effects. This requires students to combine theory and practice.

[0004] The Chinese patent document with the publication number CN209729107U discloses a high-power AC asynchronous motor fault diagnosis training platform, which includes an operation console, a base, an electrical cabinet, a host computer, an AC asynchronous motor, and a magnetic particle brake. The operation console is connected to the electrical cabinet through a cable, the electrical cabinet is connected to the host computer through a network cable, the electrical cabinet is connected to the AC asynchronous motor through a cable and a signal line. The AC asynchronous motor is installed on the base. A coupling is provided on the AC asynchronous motor, the coupling is connected to a sensor through a clutch, the sensor is installed on the magnetic particle brake, and the magnetic particle brake is installed on the base. This utility model can simulate the motor operating state when the AC asynchronous motor has common faults and obtain relevant motor parameters, so that students can intuitively understand the fault characteristics of the AC asynchronous motor and get the practical opportunity of motor fault diagnosis.

[0005] In the above patent solution, one training platform is only for one type of motor. However, in teaching tasks, students are often required to understand different types of motors. Adopting the above solution will greatly increase the number of training platforms and the area of the training site, which also means an increase in the corresponding teaching costs. However, except for the motors, many components on the training platform are the same or similar. Therefore, the increase in teaching costs has not been transformed into teaching achievements, but into redundant components, resulting in a great waste of resources. Content of the Utility Model

[0006] In order to overcome the problems in the prior art that a training platform is only applicable to one type of motor, it is inconvenient to replace the motor on the training platform, and it is restricted by the motor fixing method, coaxial connection of the output shaft, size compatibility, sensor access and other related technical problems; an object of the present invention is to provide a motor unit training platform, by setting struts with different heights and adapter plates with different sizes, and arranging a plurality of first threaded holes for installing struts in an array on the mounting plate, the motor and sensor selected according to the training purpose can be conveniently fixed, the sensor and the motor can be coaxially adjusted, and corresponding adaptation operations can be carried out.

[0007] To achieve the above object, the present invention is implemented by the following technical solutions: a motor unit training platform, including a mounting plate, the mounting plate is arranged at the upper end of the platform frame; a plurality of first threaded holes, which are uniformly arranged in a rectangular array on the upper end of the mounting plate; a plurality of struts, which are detachably connected in the first threaded holes; a plurality of adapter plates, which are detachably connected to the upper ends of the struts; an electrical part, which is detachably connected to the adapter plate, and the electrical part includes a motor or a sensor; wherein, a plurality of uniformly distributed second threaded holes for installing the electrical part are arranged on the adapter plate; a plurality of uniformly distributed strut mounting grooves for installing the struts are arranged on the adapter plate; the strut mounting grooves are located on one side of the second threaded holes close to the edge of the adapter plate.

[0008] From bottom to top, the struts, the adapter plates, and the electrical parts are installed in sequence. The installation positions are independent and staggered from each other. The installation effect is stable, which is convenient for manual operation and also improves the safety and stability of the motor operation; in addition, according to the specific training purpose, the motor and the sensor to be used can be freely matched, and at the same time, it is also convenient to adjust the relative positions of the motor and the sensor to ensure the stability and accuracy of the measurement of the parameters of the motor output shaft.

[0009] Further, a gasket is arranged between the second threaded hole and the electrical part; one side of the gasket is provided with a U-shaped opening; an extension plate is arranged on the side of the gasket far from the U-shaped opening.

[0010] The electrical part is fixed in the second threaded hole by bolts; the four corners of the electrical part often need to be fixed and are in a downward installation form. First, install the bolts, and then insert the gasket, which improves the connection stability and is also convenient for installation operation; the extension plate strengthens the stress concentration caused by the U-shaped opening setting and improves the structural strength of the gasket.

[0011] The bottom corners of the motor are equipped with the adapter plate and the gasket to prevent the misalignment of the motor from reducing the service life of the motor.

[0012] Furthermore, at least one of the motors and at least one of the sensors are mounted on the mounting plate; a coupling is provided between the output shaft of the motor and the sensor.

[0013] Specifically, a protective cover is detachably connected to the mounting plate; a plurality of mesh holes penetrating the protective cover are provided on the outer wall of the protective cover; the coupling and the sensor are located inside the protective cover.

[0014] The protective cover wraps the rotating part of the motor inside, preventing parts from detaching and flying out due to the high-speed rotation of the motor, and also avoiding accidental contact by trainees during operation, improving the safety of the training platform.

[0015] Furthermore, the struts have multiple models; the heights of the struts of each model are not equal.

[0016] Furthermore, the adapter plates have multiple models; the second threaded holes on the adapter plates of each model respectively correspond to the mounting holes of different types of electrical components; the strut mounting grooves on the adapter plates of each model respectively correspond to the first threaded holes.

[0017] With the struts of different models and the adapter plates of different models, different electrical components can be compatible, and the relative positional relationship between the electrical components can be adjusted.

[0018] Specifically, an industrial control unit is provided at the upper end of the mounting plate; manual / automatic operation can be realized, avoiding danger during operation when the motor is running.

[0019] Specifically, a plurality of evenly distributed heavy-duty shock-absorbing adjustable lifting feet are provided at the lower end of the platform frame; the height of the heavy-duty shock-absorbing adjustable lifting feet can be adjusted; a plurality of evenly distributed heavy-duty casters are provided at the lower end of the platform frame; among them, at least one of the heavy-duty casters is provided with a braking structure.

[0020] The heavy-duty casters and the heavy-duty shock-absorbing adjustable lifting feet can not only facilitate the movement of the training platform, but also be fixed to prevent the training platform from moving under force during operation.

[0021] Specifically, an interface board is provided on the side wall of the platform frame; at least one aviation plug is provided on the interface board.

[0022] Preferably, the platform frame includes an industrial aluminum alloy profile frame and a sheet metal plate arranged on the outer periphery of the industrial aluminum alloy profile frame; the mounting plate is an industrial galvanized plate.

[0023] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0024] 1. On the training platform, practical training of DC shunt motors, three-phase asynchronous motors - DC generators, three-phase synchronous generators - DC motors, etc. can be realized. The first threaded holes on the mounting plate are open, allowing free combination of motors, and multiple sets of motor experimental objects can also be built to meet different needs.

[0025] 2. Through the setting of various models of the adapter plate and the support pillar, motors and sensors of different types can be installed on the mounting plate through simple operations, and the relative positions of the sensors and motors can be adapted, and the coaxiality of the motors and sensors can be adjusted.

[0026] 3. The voltage and current of the motor can be manually and remotely controlled, and the motor can also be automatically raised to the rated value by one key in the automatic mode. Users can equip all the motors at one time, or build them in phases. In the early stage, some motors and equipment platforms can be equipped. If additional training functions are required in the later stage, relevant motors can be added, and the motors required for experiments can be freely replaced on the training platform. The training functions of multiple equipment platforms on the current market can be completed with one equipment platform, reducing the investment cost of training construction and the area of training sites. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is the front view of the present utility model;

[0028] Figure 2 is the top view of the present utility model;

[0029] Figure 3 is the rear view of the present utility model;

[0030] Figure 4 is the left view of the present utility model;

[0031] Figure 5 is the right view of the present utility model;

[0032] Figure 6 is the structural schematic diagram of the gasket of the present utility model;

[0033] Figure 7 is the structural schematic diagram of the support pillar of the present utility model;

[0034] Figure 8 is the structural schematic diagram of the adapter plate of the present utility model.

[0035] In the figure: 1. Platform frame; 11. Mounting plate; 111. First threaded hole; 12. Heavy-duty caster; 13. Heavy-duty shock-absorbing adjustable lifting foot cup; 14. Interface board; 15. Aviation plug; 2. Support pillar; 3. Adapter plate; 31. Support pillar mounting groove; 32. Second threaded hole; 4. Motor; 5. Protective cover; 6. Coupling; 7. Sensor; 8. Industrial control unit; 9. Gasket; 91. U-shaped opening; 92. Extension plate. Detailed implementation manners

[0036] Next, in combination with the attached drawings and specific implementation manners, the present utility model will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined to form new embodiments.

[0037] In the description of the present utility model, it should be noted that for orientation terms, such as terms "center", "horizontal", "vertical", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the orientation and position relationships indicated are based on the orientation or position relationship shown in the attached drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be construed as limiting the specific protection scope of the present utility model.

[0038] In addition, such terms as "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise specifically and clearly defined.

[0039] In the present utility model, unless otherwise clearly specified and defined, such terms as "set", "install", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can also be a mechanical connection; it can be directly connected, or connected through an intermediate medium, and can be internally connected and communicated between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0040] See Figures 1-8, a motor unit training platform, including a mounting plate 11, the mounting plate 11 is arranged at the upper end of the platform frame 1; first threaded holes 111, there are multiple first threaded holes 111, and they are evenly arranged in a rectangular array at the upper end of the mounting plate 11; columns 2, there are multiple columns 2, and they are detachably connected in the first threaded holes 111; adapter plates 3, there are multiple adapter plates 3, and they are detachably connected to the upper ends of the columns 2; an electrical part, the electrical part is detachably connected to the adapter plate 3, and the electrical part includes a motor 4 or a sensor 7; the sensor 7 is a torque sensor.

[0041] There are four second threaded holes 32 evenly distributed at the four corners on the adapter plate 3 for mounting the electrical part; there are four column mounting grooves 31 evenly distributed at the four corners on the adapter plate for mounting the columns 2; the column mounting grooves 31 are located on one side of the second threaded holes 32 close to the edge of the adapter plate 3; a gasket 9 is arranged between the second threaded holes 32 and the electrical part; one side of the gasket 9 is provided with a U-shaped opening 91; one side of the gasket 9 away from the U-shaped opening 91 is provided with an extension plate 92.

[0042] At least one motor 4 and at least one sensor 7 are mounted on the mounting plate 11; a coupling 6 is arranged between the output shaft of the motor 4 and the sensor 7; a protective cover 5 is detachably connected to the mounting plate 11; there are multiple mesh holes penetrating through the protective cover 5 on the outer wall of the protective cover 5; the coupling 6 and the sensor 7 are located inside the protective cover 5.

[0043] The columns 2 have multiple models; the heights of the columns 2 of each model are not equal; the adapter plates 3 have multiple models; the second threaded holes 32 on each model of the adapter plate 3 respectively correspond to the mounting holes of different types of electrical parts; the column mounting grooves 31 on each model of the adapter plate 3 respectively correspond to the first threaded holes 111.

[0044] An industrial control part 8 is arranged at the upper end of the mounting plate 11; the industrial control part 8 is mounted at the upper end of the platform frame 1 in the form of a vertical rod; the industrial control part 8 includes an industrial control screen and a human-machine operation interface arranged on the industrial control screen.

[0045] Multiple evenly distributed heavy-duty shock-absorbing adjustable lifting feet 13 are arranged at the lower end of the platform frame 1; the height of the heavy-duty shock-absorbing adjustable lifting feet 13 can be adjusted; multiple evenly distributed heavy-duty casters 12 are arranged at the lower end of the platform frame 1; among them, at least one of the heavy-duty casters 12 is provided with a braking structure.

[0046] The side wall of the platform frame 1 is provided with an inlaid interface board 14; at least one aviation plug 15 is provided on the interface board 14; it can be connected to the electrical control module through the aviation plug 15

[0047] The platform frame 1 includes an industrial aluminum alloy profile frame and a sheet metal plate arranged on the outer periphery of the industrial aluminum alloy profile frame; the mounting plate 11 is an industrial galvanized plate.

[0048] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any changes or modifications made by those skilled in the art within the scope of the present invention are covered by the patent scope of the present invention.

Claims

1. A motor unit training platform, characterized by: Including A mounting plate, the mounting plate being arranged at the upper end of the platform frame; a first threaded hole, wherein the first threaded holes are provided in a plurality and are evenly arranged in a rectangular array at the upper end of the mounting plate; a plurality of pillars, each of which is detachably connected to the first threaded hole; adapter plates, the adapter plates being provided in plurality and detachably connected to the upper ends of the pillars; An electrical part, which is detachably connected to the adapter plate and includes a motor or a sensor; Among them, the adapter plate is provided with multiple evenly distributed second threaded holes for installing the electrical part; the adapter plate is provided with multiple evenly distributed pillar mounting grooves for installing the pillar; the pillar mounting groove is located on the side of the second threaded hole close to the edge of the adapter plate.

2. The training platform according to claim 1, characterized in that: A gasket is provided between the second threaded hole and the electrical part; a U-shaped opening is provided on one side of the gasket; and an extension plate is provided on the side of the gasket away from the U-shaped opening.

3. The training platform according to any one of claims 1-2, characterized in that: At least one of the motors and at least one of the sensors are mounted on the mounting plate; a coupling is provided between the output shaft of the motor and the sensor.

4. The training platform according to claim 3, characterized in that: The mounting plate is detachably connected to a protective cover; the outer wall of the protective cover is provided with a plurality of mesh holes penetrating the protective cover; the coupling and the sensor are located inside the protective cover.

5. The training platform according to any one of claims 1-2, characterized in that: The support columns have multiple models; the heights of the support columns of each model are different.

6. The training platform according to any one of claims 1-2, characterized in that: The adapter plate has multiple models; the second threaded holes on each model of the adapter plate respectively correspond to the mounting holes of different types of the electrical parts; the support mounting grooves on each model of the adapter plate respectively correspond to the first threaded holes.

7. The training platform according to any one of claims 1-2, characterized in that: An industrial control unit is provided on the upper end of the installation plate.

8. The training platform according to any one of claims 1-2, characterized in that: The lower end of the platform frame is provided with a plurality of evenly distributed heavy-duty shock-absorbing adjustable lifting foot cups; the height of the heavy-duty shock-absorbing adjustable lifting foot cups can be adjusted; the lower end of the platform frame is provided with a plurality of evenly distributed heavy-duty casters; wherein, at least one of the heavy-duty casters is provided with a brake structure.

9. The training platform according to any one of claims 1-2, characterized in that: The side wall of the platform frame is provided with an interface board; the interface board is provided with at least one aviation plug.

10. The training platform according to any one of claims 1-2, characterized in that: The platform frame includes an industrial aluminum alloy profile frame and a sheet metal plate arranged on the periphery of the industrial aluminum alloy profile frame; the mounting plate is an industrial galvanized plate.

Citation Information

Patent Citations

  • Fault diagnosis training platform for high-power alternating-current asynchronous motor

    CN209729107U