Protective device for automatic steel pipe cutting machine

By setting protective components and positioning components on the automatic cutting machine, the problem of steel pipe splash is solved, and safety and cutting accuracy are improved.

CN223198137UActive Publication Date: 2025-08-08陕西路桥集团有限公司
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Patent Information

Application Number
CN202521373237.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-02
Publication Date
2025-08-08
Estimated Expiration
2035-07-02

AI Technical Summary

Technical Problem

When cutting steel pipes, the saw blade is stuck and causes the steel pipe to splash, which poses safety hazards. The existing protective devices cannot effectively prevent the steel pipe splash from damage to personnel and equipment.

Method used

A protective assembly including a first frame, a second frame, a third frame and a steel wire mesh is designed for shading the splashed steel pipe, combining the positioning assembly and scale marking to ensure cutting accuracy and safety.

Benefits of technology

It effectively reduces the impact force of steel pipes when splashing, avoids damage to staff and equipment, and ensures the accuracy of cutting length and angle.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a protective device for an automatic steel pipe cutting machine, which relates to the field of steel pipe cutting and comprises a rack, a cast iron seat is arranged on the rack, a positioning component is arranged on the cast iron seat, a mounting seat is fixedly mounted on the upper surface of the cast iron seat, and a cutting machine body is arranged on the mounting seat. A protection assembly is arranged on the back side of the cutting machine body and comprises a first frame body, a second frame body and a third frame body, and steel wire meshes are fixedly installed in the first frame body, the second frame body and the third frame body. When the cutting machine body is used for cutting a steel pipe body and material blocking occurs, the cut steel pipe body can be rapidly thrown out in the tangential direction of rotation of the saw blade, the first frame body, the second frame body and the third frame body are used in a matched mode, the steel pipe body moving rapidly is shielded, and the material blocking phenomenon is avoided. The steel wire mesh can effectively reduce impact force generated when the steel pipe body is thrown out, and the steel pipe body is prevented from hurting workers or equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel pipe cutting, in particular to a protective device for an automatic steel pipe cutting machine. Background Art

[0002] Steel pipe cutting is a common metalworking process, widely used in oil pipelines, building structures, machinery manufacturing, and other fields. Traditional cutting methods include flame cutting, plasma cutting, laser cutting, and sawing, with different methods suitable for steel pipes of varying material, wall thickness, and precision requirements. With the advancement of automation technology, CNC cutting equipment has become increasingly popular, improving cutting efficiency and precision. However, high-speed cutting can still produce flying metal debris, hot slag, or broken pipe sections, posing safety risks.

[0003] After searching, a Chinese utility model patent with authorization announcement number CN221390085U was found, which discloses a billet cutting device for seamless steel pipe processing, comprising a pusher, a pipe body, an operating table, a cutter, a conveyor table, and a protective device. The pipe body is placed on the surface of the pusher, the operating table is fixedly connected to the surface of the pusher, the cutter is arranged on the surface of the operating table, the conveyor table is arranged at the end of the operating table away from the pusher, and the protective device is arranged on the surface of the operating table. The protective device includes a rotating rod that is rotatably connected to the surface of the operating table, a protective net is fixedly connected to the surface of the rotating rod, and the protective net is sleeved and connected to the surface of the cutter. The utility model, by providing a protective device, facilitates shielding and protecting the operating end of the cutter to prevent waste chips from splashing and causing injury to the operator, thereby effectively improving the safety of the equipment.

[0004] However, the above patent can only protect the waste chips generated by cutting. When the automatic cutting machine is cutting steel pipes, if the saw blade is stuck in the steel pipe, the saw teeth will act like a lever to violently lift the workpiece along the tangential direction of the saw blade's rotation, so that the cut steel pipe will quickly splash out and cause harm to nearby people. In view of this, the present application proposes a protective device for an automatic steel pipe cutting machine based on the above technical problems. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings in the prior art and to propose a protective device for an automatic steel pipe cutting machine.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A protective device for an automatic steel pipe cutting machine comprises a frame, a cast iron base is provided on the frame, a positioning assembly is provided on the cast iron base, a mounting base is fixedly installed on the upper surface of the cast iron base, a cutting machine body is provided on the mounting base, a protective assembly is provided on the back side of the cutting machine body, the protective assembly comprises a first frame body, a second frame body, and a third frame body, the number of the first frame body and the second frame body are both set to two, the two first frames are respectively fixedly installed on the left and right sides of the cast iron base, the second frame body is fixedly installed on the side of the first frame away from the cast iron base, the third frame body is fixedly installed between the second frames, and wire mesh is fixedly installed inside the first frame body, the second frame body, and the third frame body.

[0008] Furthermore, the positioning assembly includes a positioning block and a positioning plate, a steel pipe body is arranged between the positioning block and the positioning plate, a connecting seat is fixedly installed on the upper surface of the cast iron seat, a threaded rod is spirally installed on the connecting seat, a socket is provided at one end of the threaded rod, a rotating rod is inserted in the socket, a connecting rod is rotatably installed at the other end of the threaded rod, the positioning block is sleeved on the outside of the connecting rod, and limiting blocks are fixedly installed at the upper and lower ends of the connecting rod, and the positioning block can rotate with the axis of the connecting rod as the center of the circle.

[0009] Furthermore, a T-shaped slide groove is provided on the cast iron seat, a T-shaped slider is slidably installed in the T-shaped slide groove, and the T-shaped slider is rotatably connected to the positioning block.

[0010] Furthermore, bolts are provided on the positioning plate, and the positioning plate is fixedly connected to the cast iron seat through the bolts. An arc groove is provided on the positioning plate, and the arc center of the arc groove and the center of the bolt are in the same vertical plane. A guide rod is fixedly installed on the upper surface of the cast iron seat.

[0011] Furthermore, a C-shaped plate is fixedly installed on one side of the cast iron base, a moving block is slidably installed on the C-shaped plate, a locking screw is rotatably installed on one side of the moving block, and a linear scale mark is set on the upper surface of the C-shaped plate.

[0012] Furthermore, the upper surface of the cast iron seat is provided with an angle scale mark, the positioning plate is provided with an indicator arrow, and the cast iron seat is provided with a cutting hole.

[0013] Furthermore, a rotating shaft is rotatably mounted on the mounting seat, the cutting machine body is fixedly mounted on the outside of the rotating shaft, a coil spring is sleeved on the outside of the rotating shaft, one end of the coil spring is fixedly connected to the cutting machine body, and the other end of the coil spring is fixedly connected to the mounting seat, and a brake block is fixedly mounted on one side of the mounting seat.

[0014] Furthermore, the frame includes a C-shaped base, an L-shaped plate is welded on the upper surface of the C-shaped base, a card seat is welded between the L-shaped plates, a C-shaped slot is provided on the card seat, and the cast iron seat is provided in the C-shaped slot.

[0015] The beneficial effects of the utility model are:

[0016] 1. The utility model is provided with a first frame body, a second frame body, a third frame body and a wire mesh. When the cutting machine body is used to cut the steel pipe body and the material is stuck, the cut steel pipe body will be quickly thrown out in the tangential direction of the rotation of the saw blade. The first frame body, the second frame body and the third frame body are used in combination to shield the rapidly moving steel pipe body. The wire mesh can effectively reduce the impact force of the steel pipe body when it is thrown out, thereby preventing the steel pipe body from causing damage to surrounding personnel or equipment.

[0017] 2. The utility model provides a moving block and a linear scale mark. When cutting the steel pipe body, the position of the moving block on the C-shaped plate can be pre-adjusted, and then the moving block can be fixed to the C-shaped plate with a locking screw, so that the length of each cutting remains consistent, and the length of the steel pipe body after cutting can be clearly calculated through the linear scale mark.

[0018] 3. The utility model sets a positioning block, a positioning plate, an arc groove, a guide rod, and an angle scale mark. First, loosen the bolt, and then rotate the positioning plate. The positioning plate rotates around the center of the bolt under the restriction of the arc groove and the guide rod, and the steel pipe body is brought close to the rotated positioning plate. At this time, the threaded rod is driven again to move a small distance. The positioning block also fits the rotated steel pipe body and changes the angle, thereby fixing the rotated steel pipe body. The angle of the cutting bevel of the steel pipe body can be clearly known through the indicator arrow and the angle scale mark. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of a protective device for an automatic steel pipe cutting machine proposed in the utility model;

[0020] Figure 2 This is a schematic diagram of a cast iron base for a protective device for an automatic steel pipe cutting machine proposed in the present invention;

[0021] Figure 3 This utility model proposes a protective device for an automatic steel pipe cutting machine Figure 2 A partial enlarged schematic diagram in the middle;

[0022] Figure 4 This is a schematic diagram of a positioning block of a protective device for an automatic steel pipe cutting machine proposed in the utility model;

[0023] Figure 5This is a cross-sectional schematic diagram of a mounting base for a protective device for an automatic steel pipe cutting machine proposed in the present invention;

[0024] Figure 6 A schematic diagram of the installation of a movable block of a protective device for an automatic steel pipe cutting machine proposed in the present invention on a C-shaped plate;

[0025] Figure 7 This is a schematic diagram of a frame of a protective device for an automatic steel pipe cutting machine proposed in the utility model.

[0026] In the figure: 1. Frame; 2. Cast iron base; 3. Mounting base; 4. Cutting machine body; 5. First frame; 6. Second frame; 7. Third frame; 8. Wire mesh; 9. Positioning block; 10. Positioning plate; 11. Steel pipe body; 12. Connecting base; 13. Threaded rod; 14. Rotating rod; 15. Connecting rod; 16. Limit block; 17. T-shaped slide; 18. Arc groove; 19. Guide rod; 20. C-shaped plate; 21. Moving block; 22. Locking screw; 23. Linear scale mark; 24. Angular scale mark; 25. Indicator arrow; 26. Cutting hole; 27. Coil spring; 28. Brake block; 29. C-shaped base; 30. L-shaped plate; 31. Clamping base; 32. C-shaped clamping slot. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] Reference Figure 1 , a protective device for an automatic steel pipe cutting machine, comprising a frame 1, a cast iron base 2 is provided on the frame 1, a positioning assembly is provided on the cast iron base 2, a mounting base 3 is fixedly installed on the upper surface of the cast iron base 2, a cutting machine body 4 is provided on the mounting base 3, and a protective assembly is provided on the back side of the cutting machine body 4, the protective assembly comprises a first frame 5, a second frame 6, and a third frame 7, the number of the first frame 5 and the second frame 6 are both set to two, the two first frames 5 are respectively fixedly mounted on the left and right sides of the cast iron base 2, the second frame 6 is fixedly mounted on the side of the first frame 5 away from the cast iron base 2, the third frame 7 is fixedly mounted between the second frame 6, and a wire mesh 8 is fixedly mounted inside the first frame 5, the second frame 6, and the third frame 7;

[0029] When the cutting machine body 4 is used to cut the steel pipe body 11 and material jam occurs, the cut steel pipe body 11 will be quickly thrown out in the tangential direction of the saw blade rotation. The first frame 5, the second frame 6, and the third frame 7 are used in combination to shield the rapidly moving steel pipe body 11. The wire mesh 8 can effectively reduce the impact force of the steel pipe body 11 when it is thrown out, thereby preventing the steel pipe body 11 from causing damage to surrounding personnel or equipment.

[0030] Reference Figure 1-2 、 Figure 4 , specifically: the positioning assembly includes a positioning block 9 and a positioning plate 10, a steel pipe body 11 is provided between the positioning block 9 and the positioning plate 10, a connecting seat 12 is fixedly installed on the upper surface of the cast iron seat 2, a threaded rod 13 is spirally installed on the connecting seat 12, one end of the threaded rod 13 is provided with a socket, a rotating rod 14 is inserted into the socket, and a connecting rod 15 is rotatably installed on the other end of the threaded rod 13, the positioning block 9 is sleeved on the outside of the connecting rod 15, and limit blocks 16 are fixedly installed at the upper and lower ends of the connecting rod 15, and the positioning block 9 can rotate with the axis of the connecting rod 15 as the center of the circle;

[0031] Place the steel pipe body 11 against the positioning plate 10, then rotate the rotating rod 14, the rotating rod 14 drives the threaded rod 13 to rotate, the positioning block 9 fixes the other side of the steel pipe body 11 under the push of the threaded rod 13, and then press the cutting machine body 4 downward to cut the fixed steel pipe body 11.

[0032] Reference Figure 1 Specifically, a T-shaped slide groove 17 is provided on the cast iron seat 2 , a T-shaped slider is slidably installed in the T-shaped slide groove 17 , and the T-shaped slider is rotatably connected to the positioning block 9 .

[0033] Reference Figure 1-3 Specifically: the positioning plate 10 is provided with bolts, and the positioning plate 10 is fixedly connected to the cast iron base 2 by bolts. The positioning plate 10 is provided with an arc groove 18, and the arc center of the arc groove 18 and the center of the bolt are in the same vertical plane. A guide rod 19 is fixedly installed on the upper surface of the cast iron base 2;

[0034] If the steel pipe body 11 needs to be cut at an inclined angle, first loosen the bolt, and then rotate the positioning plate 10. The positioning plate 10 rotates around the center of the bolt under the restriction of the arc groove 18 and the guide rod 19, and the steel pipe body 11 is brought close to the rotated positioning plate 10. At this time, the threaded rod 13 is driven again to move a small distance, and the positioning block 9 also fits the rotated steel pipe body 11 and changes the angle, thereby fixing the rotated steel pipe body 11.

[0035] Reference Figure 1-2 、 Figure 6Specifically: a C-shaped plate 20 is fixedly installed on one side of the cast iron seat 2, and a moving block 21 is slidably installed on the C-shaped plate 20. A locking screw 22 is rotatably installed on one side of the moving block 21. A linear scale mark 23 is provided on the upper surface of the C-shaped plate 20. When cutting the steel pipe body 11, the position of the moving block 21 on the C-shaped plate 20 can be pre-adjusted, and then the moving block 21 can be fixed on the C-shaped plate 20 with the locking screw 22, so that the length of each cutting remains consistent, and the length of the steel pipe body 11 after cutting can be clearly calculated through the linear scale mark 23.

[0036] Reference Figure 2-3 Specifically: the upper surface of the cast iron seat 2 is provided with an angle scale mark 24, and the positioning plate 10 is provided with an indicator arrow 25. The indicator arrow 25 and the angle scale mark 24 can clearly know the angle of the cutting bevel of the steel pipe body 11, and the cast iron seat 2 is provided with a cutting hole 26.

[0037] Reference Figure 1 、 Figure 5 Specifically: a rotating shaft is rotatably installed on the mounting seat 3, and the cutting machine body 4 is fixedly installed on the outside of the rotating shaft. A coil spring 27 is sleeved on the outside of the rotating shaft, one end of the coil spring 27 is fixedly connected to the cutting machine body 4, and the other end of the coil spring 27 is fixedly connected to the mounting seat 3. A brake block 28 is fixedly installed on one side of the mounting seat 3. When the cutting machine body 4 is working, the coil spring 27 twists. After the cutting is completed, the cutting machine body 4 returns to its initial position through the elastic force of the coil spring 27 and contacts the brake block 28. The brake block 28 prevents the cutting machine body 4 from rotating at too large an angle.

[0038] Reference Figure 1 、 Figure 7 Specifically: the frame 1 includes a C-shaped base 29, an L-shaped plate 30 is welded on the upper surface of the C-shaped base 29, a base 31 is welded between the L-shaped plates 30, a C-shaped slot 32 is provided on the base 31, and the cast iron base 2 is arranged in the C-shaped slot 32.

[0039] Working principle: When the cutting machine body 4 is used to cut the steel pipe body 11 and a material is stuck, the cut steel pipe body 11 will be quickly thrown out in the tangential direction of the saw blade rotation. The first frame body 5, the second frame body 6, and the third frame body 7 are used in combination to shield the rapidly moving steel pipe body 11. The wire mesh 8 can effectively reduce the impact force of the steel pipe body 11 when it is thrown out, thereby preventing the steel pipe body 11 from causing damage to surrounding personnel or equipment.

[0040] Place the steel pipe body 11 against the positioning plate 10, then rotate the rotating rod 14, which drives the threaded rod 13 to rotate. The positioning block 9 fixes the other side of the steel pipe body 11 under the push of the threaded rod 13, and then presses the cutter body 4 downward to cut the fixed steel pipe body 11. At this time, the coil spring 27 twists. After the cutting is completed, the elastic force of the coil spring 27 restores the cutter body 4 to its initial position and contacts the brake block 28. The brake block 28 prevents the cutter body 4 from rotating at an excessive angle.

[0041] When cutting the steel pipe body 11, the position of the moving block 21 on the C-shaped plate 20 can be pre-adjusted, and then the moving block 21 can be fixed to the C-shaped plate 20 with the locking screw 22, so that the length of each cut remains consistent. The length of the steel pipe body 11 after cutting can be clearly calculated through the linear scale mark 23;

[0042] If the steel pipe body 11 is to be cut at an inclined angle, first loosen the bolts, then rotate the positioning plate 10. The positioning plate 10 rotates around the center of the bolt under the restriction of the arc groove 18 and the guide rod 19, and the steel pipe body 11 is brought close to the rotated positioning plate 10. At this time, the threaded rod 13 is driven again to move a small distance, and the positioning block 9 also fits the rotated steel pipe body 11 and changes the angle, thereby fixing the rotated steel pipe body 11. The angle of the bevel cut by the steel pipe body 11 can be clearly known through the indicator arrow 25 and the angle scale mark 24.

[0043] Through the setting of the frame 1, the user can more conveniently cut the pipe in a standing posture without having to squat on the ground like on a traditional cutting platform, and the structural design of the frame 1 is simple.

[0044] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0045] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings. They are only for the convenience of describing this patent and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on this patent.

Claims

1. A protective device for an automatic steel pipe cutting machine, characterized in that: The invention comprises a frame (1), wherein a cast iron base (2) is provided on the frame (1), a positioning assembly is provided on the cast iron base (2), a mounting base (3) is fixedly installed on the upper surface of the cast iron base (2), a cutting machine body (4) is provided on the mounting base (3), a protective assembly is provided on the back side of the cutting machine body (4), and the protective assembly comprises a first frame (5), a second frame (6), and a third frame (7), wherein the number of the first frame (5) and the second frame (6) is set to two, the two first frames (5) are fixedly installed on the left and right sides of the cast iron base (2), the second frame (6) is fixedly installed on the side of the first frame (5) away from the cast iron base (2), the third frame (7) is fixedly installed between the second frames (6), and a wire mesh (8) is fixedly installed inside the first frame (5), the second frame (6), and the third frame (7).

2. A protective device for an automatic steel pipe cutting machine according to claim 1, characterized in that: The positioning assembly includes a positioning block (9) and a positioning plate (10), a steel pipe body (11) is provided between the positioning block (9) and the positioning plate (10), a connecting seat (12) is fixedly installed on the upper surface of the cast iron seat (2), a threaded rod (13) is spirally installed on the connecting seat (12), one end of the threaded rod (13) is provided with a socket, a rotating rod (14) is inserted into the socket, and a connecting rod (15) is rotatably installed on the other end of the threaded rod (13), the positioning block (9) is sleeved on the outside of the connecting rod (15), and limit blocks (16) are fixedly installed at the upper and lower ends of the connecting rod (15), and the positioning block (9) can rotate with the axis of the connecting rod (15) as the center of a circle.

3. The protective device for an automatic steel pipe cutting machine according to claim 1, characterized in that: The cast iron seat (2) is provided with a T-shaped slide groove (17), a T-shaped slider is slidably installed in the T-shaped slide groove (17), and the T-shaped slider is rotatably connected to the positioning block (9).

4. A protective device for an automatic steel pipe cutting machine according to claim 2, characterized in that: The positioning plate (10) is provided with bolts, and the positioning plate (10) is fixedly connected to the cast iron seat (2) through the bolts. The positioning plate (10) is provided with an arc groove (18), and the arc center of the arc groove (18) and the center of the bolt circle are in the same vertical plane. A guide rod (19) is fixedly installed on the upper surface of the cast iron seat (2).

5. The protective device for an automatic steel pipe cutting machine according to claim 1, characterized in that: A C-shaped plate (20) is fixedly mounted on one side of the cast iron seat (2), a moving block (21) is slidably mounted on the C-shaped plate (20), a locking screw (22) is rotatably mounted on one side of the moving block (21), and a linear scale mark (23) is provided on the upper surface of the C-shaped plate (20).

6. A protective device for an automatic steel pipe cutting machine according to claim 2, characterized in that: An angle scale mark (24) is provided on the upper surface of the cast iron seat (2), an indication arrow (25) is provided on the positioning plate (10), and a cutting hole (26) is provided on the cast iron seat (2).

7. The protective device for an automatic steel pipe cutting machine according to claim 1, characterized in that: A rotating shaft is rotatably mounted on the mounting seat (3), the cutting machine body (4) is fixedly mounted on the outside of the rotating shaft, a coil spring (27) is sleeved on the outside of the rotating shaft, one end of the coil spring (27) is fixedly connected to the cutting machine body (4), and the other end of the coil spring (27) is fixedly connected to the mounting seat (3), and a brake block (28) is fixedly mounted on one side of the mounting seat (3).

8. The protective device for an automatic steel pipe cutting machine according to claim 1, characterized in that: The frame (1) comprises a C-shaped base (29), an L-shaped plate (30) is welded to the upper surface of the C-shaped base (29), a clamping seat (31) is welded between the L-shaped plates (30), a C-shaped slot (32) is provided on the clamping seat (31), and the cast iron seat (2) is arranged in the C-shaped slot (32).

Citation Information

Patent Citations

  • Steel billet sectioning device for seamless steel tube machining

    CN221390085U