Tobacco conveying belt deviation rectifying device
By designing the tobacco conveyor belt deviation correction device and adjusting the position of the conveyor belt driven roller using the drive motor and transmission mechanism, the problem of the conveyor belt deviation in the tobacco wire making workshop is solved, and stable and rapid deviation correction effect and low-cost installation improvement are achieved.
Patent Information
- Application Number
- CN202422575113.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The belt conveyor equipment in the tobacco wire making workshop is prone to deviation and inconvenient to adjust, especially when the fabric car is high, it is difficult to detect and adjust, which affects maintenance work.
A tobacco conveyor belt deviation correction device is designed, including a driving motor, a second bracket, a sliding track and a transmission mechanism, and the second bracket is driven to move on the sliding track through the transmission mechanism, and the position of the driven roller of the conveyor belt is adjusted to correct deviation.
It realizes stable and rapid correction of the conveyor belt, reduces installation and transformation costs, and improves the convenience of maintenance work.
Smart Images

Figure CN223200851U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveyor belt deviation correction equipment, in particular to a tobacco conveyor belt deviation correction device. Background Art
[0002] Belt conveyors are widely used in the tobacco industry due to their high transport capacity, reliable performance, low power consumption, simple structure, continuous and uninterrupted material conveying, and strong adaptability of conveyor lines. However, they also have many drawbacks, such as belt deviation and belt tension adjustment after a period of operation. This is particularly true for the fabric conveyor trucks in tobacco silk mills, which are generally over 5 meters tall. Belt deviations are difficult to detect and adjust, making them a significant maintenance challenge. Utility Model Content
[0003] The utility model provides a tobacco conveyor belt deviation correction device, which is integrated on a conveyor belt support and has a stable and rapid deviation correction effect, and is used to solve the above technical problems.
[0004] The technical solution of the utility model for solving the above-mentioned problem is: to provide a tobacco conveyor belt correction device, including a conveyor belt mounting bracket and a conveyor belt driven roller, characterized in that it also includes a driving motor, a second bracket, a correction sliding track, and a transmission mechanism, the correction sliding track is fixedly mounted on the conveyor belt bracket, the second bracket is slidably mounted on the correction sliding track, one end of the conveyor belt driven roller is rotatably mounted on the second bracket or both ends are respectively rotatably mounted on a second bracket, the driving motor is used to drive the second bracket to move on the correction sliding track through the transmission mechanism, and then drive one end of the conveyor belt driven roller to move back and forth relative to the other end thereof along the conveying direction of the conveyor belt, thereby adjusting the position of the conveyor belt.
[0005] Furthermore, the transmission mechanism includes a driving gear provided on the output shaft of the driving motor and a driven rack fixedly mounted on the second bracket, and the driving gear and the driven rack are meshed and connected.
[0006] Furthermore, it also includes a rack limit seat with a slide groove installed on the conveyor belt mounting bracket, the driven rack is slidably set in the slide groove, and the extension direction of the slide groove corresponds to the conveying direction of the conveyor belt.
[0007] Furthermore, the correction sliding rails are provided with two groups, and the two groups of correction sliding rails are arranged parallel to each other in the height direction on the conveyor belt mounting bracket, and the upper end and the lower end of the second bracket are respectively slidably connected to one group of correction sliding rails.
[0008] Furthermore, it also includes a detection component installed on the conveyor belt mounting bracket for detecting whether the conveyor belt is deviating.
[0009] Furthermore, a bearing is installed on the second bracket, and the driven roller of the conveyor belt is rotatably arranged on the second bracket through the bearing.
[0010] Furthermore, the bearing is a self-aligning bearing.
[0011] Furthermore, it also includes a limit switch arranged on the conveyor belt mounting bracket and located at both ends of the correction sliding track, and a limit baffle respectively arranged at both ends of the second bracket to move, contact and trigger the limit switch under the drive of the drive motor, and the limit switch is electrically connected to the drive motor.
[0012] Beneficial effects of the utility model:
[0013] 1. The correction device is highly integrated with the conveyor belt. Technicians only need to make appropriate improvements to the conveyor belt to install the correction device. The manufacturing and installation cost of the entire correction device is low, and the installation operation is relatively simple.
[0014] 2. When the drive motor drives the second bracket to slide through the transmission mechanism of the gear rack structure, the technicians can further lock the drive motor and further lock the rack position, so that the second bracket can be stably suspended at a specific position to prevent the second bracket and the conveyor belt driven roller from being pulled by the conveyor belt during the correction process, thereby affecting the correction adjustment effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings, which are incorporated into and constitute a part of the specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention. In these drawings, similar reference numerals are used to represent similar elements. The drawings described below are some embodiments of the present invention, but not all. Those skilled in the art can derive other drawings from these drawings without inventive effort.
[0016] Figure 1 This is an overall structural diagram of the tobacco conveyor belt deviation correction device of this embodiment;
[0017] Figure 2 2 is a structural diagram of the transmission mechanism of this embodiment;
[0018] 1- conveyor belt mounting bracket, 2- conveyor belt driven roller, 3- drive motor, 4- second bracket, 5- deviation-correcting sliding track, 6- transmission mechanism, 61- driving gear, 62- driven rack, 7- rack limit seat, 8- detection assembly, 9- limit switch, 91- limit baffle. DETAILED DESCRIPTION
[0019] In this specification, directional terms such as up, down, left, right, front, back, front, back, top, and bottom, which are mentioned or may be mentioned, are defined relative to the configurations shown in the accompanying drawings. The terms "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively. These are relative concepts and may vary depending on the location and usage of the component. Therefore, these or other directional terms should not be construed as restrictive.
[0020] See also Figure 1 and Figure 2 , a tobacco conveyor belt correction device according to a specific embodiment of the present invention includes a conveyor belt mounting bracket 1, a conveyor belt driven roller 2, a drive motor 3, a second bracket 4, a correction sliding rail 5, and a transmission mechanism 6. A notch is provided on the conveyor belt mounting bracket 1, and a group of correction sliding rails 5 are respectively installed at the upper and lower edges of the notch. The upper and lower ends of the second bracket 4 are respectively slidably connected with a group of correction sliding rails 5. One end of the conveyor belt driven roller 2 is installed on the conveyor belt mounting bracket 1, and the other end is installed on a second bracket 4. The drive motor 3 is fixedly installed on the conveyor belt mounting bracket 1, and the output shaft of the drive motor 3 is transmission-connected to the second bracket 4 through the transmission mechanism 6. The drive motor 3 can drive the second bracket 4 to move on the correction sliding rail 5 through the transmission mechanism 6, thereby driving the conveyor belt driven roller 2 with its end mounted on the conveyor belt mounting bracket 1 as the center to adaptively swing, and the technician adjusts the position of the conveyor belt wrapped around the conveyor belt driven roller 2 by adjusting the swing amplitude of the conveyor belt driven roller 2 to achieve the deviation correction operation of the conveyor belt.
[0021] Specifically, see Figure 2 The transmission mechanism 6 includes a driving gear 61 and a driven rack 62. The driving gear 61 is fixedly mounted on the output shaft of the driving motor 3. The driven rack 62 is horizontally fixedly mounted on the second bracket 4, and the driven rack 62 is meshed with the driving gear 61. The driving motor 3 can drive the driven rack 62 to move linearly through the driving gear 61, thereby driving the second bracket 4 to move on the correction sliding track 5.
[0022] In this embodiment, the deviation-correcting sliding rails 5 are multiple pairs of clamping plates equidistantly arranged along the conveying direction of the conveyor belt, and a gap is left between each pair of clamping plates for the corresponding upper end or lower end of the second bracket 4 to slide through.
[0023] In this embodiment, a rack limit seat 72 is also fixedly provided on the conveyor belt mounting bracket 1, and a slide groove is provided at the lower end surface of the rack limit seat 72, which is adapted to the driven rack 62. The extension direction of the slide groove corresponds to the conveying direction of the conveyor belt. The driven rack 62 is moved in a straight line by the driving gear 61 and is also limited by the rack limit seat 72 to improve the structural stability of the transmission mechanism 6.
[0024] In this embodiment, to enable the conveyor belt driven roller 2 to rotate about its own axis and swing appropriately about one end, the conveyor belt driven roller 2 is mounted on the second bracket 4 via a corresponding self-aligning bearing. Specifically, the self-aligning bearing is sleeved and mounted on the corresponding end of the conveyor belt driven roller 2. A bearing seat is correspondingly mounted on the second bracket 4, and the outer ring of the self-aligning bearing is fixedly mounted on the bearing seat.
[0025] In this embodiment, a technician can visually observe whether the conveyor belt is deviating, and manually operate the control switch of the drive motor 3 to control the swing amplitude of the conveyor belt driven roller 2, thereby manually adjusting the deviated conveyor belt back to its original position. In other embodiments, a technician can also install a detection component 8 on the conveyor belt mounting bracket 1. The detection component 8 can be an instrument component such as a photoelectric detection sensor, a visual camera, etc. The technician can then connect the control switch of the drive motor 3 to a computer, and the computer can automatically control the operating state of the drive motor 3 based on the deviation detection data of the detection component 8, thereby further realizing automated deviation correction operation.
[0026] It should be noted that: in other embodiments, correction devices can be installed at both ends of the conveyor belt driven roller 2, and technicians can control the two second brackets 4 of the two correction devices to produce a moving stroke difference, thereby causing the conveyor belt driven roller 2 to swing along the tobacco conveying direction on the conveyor belt to correct the deviated conveyor belt back to its original position.
[0027] In addition, to prevent the second bracket 4 from sliding out of the correcting sliding track 5, limit switches 9 are provided at the two ends of the correcting sliding track 5 on the conveyor belt mounting bracket 1, and limit baffles 91 are provided at the corresponding positions at the two ends of the second bracket 4. The limit switch 9 is a contact switch. In this regard, when the second bracket 4 slides back and forth along the conveying direction of the conveyor belt under the drive motor 3, each time the limit baffle 91 on the second bracket 4 contacts the limit switch 9, the limit switch 9 will be triggered. The limit switch 9 is connected to the controller of the drive motor 3. Therefore, each time the limit switch 9 is triggered, a corresponding electrical signal will be transmitted to the controller of the drive motor 3. After receiving the triggering electrical signal from the limit switch 9, the controller of the drive motor 3 will immediately control the drive motor 3 to stop, thereby effectively preventing the second bracket 4 from moving over the travel.
[0028] Any matters not mentioned above are applicable to the prior art.
[0029] Finally, it should be noted that the above embodiments are intended only to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art will appreciate that modifications may be made to the technical solutions described in the above embodiments, or that some of the technical features may be replaced with equivalents; and such modifications or replacements do not deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A tobacco conveyor belt deviation correction device, comprising a conveyor belt mounting bracket (1) and a conveyor belt driven roller (2), characterized in that: The invention also includes a driving motor (3), a second bracket (4), a deviation-correcting sliding track (5), and a transmission mechanism (6). The deviation-correcting sliding track (5) is fixedly mounted on the conveyor belt bracket, and the second bracket is slidably mounted on the deviation-correcting sliding track (5). One end of the conveyor belt driven roller (2) is rotatably mounted on the second bracket (4) or both ends are rotatably mounted on one second bracket (4). The driving motor (3) is used to drive the second bracket (4) to move on the deviation-correcting sliding track (5) through the transmission mechanism (6), thereby driving one end of the conveyor belt driven roller (2) relative to the other end thereof to move forward and backward along the conveying direction of the conveyor belt, thereby adjusting the position of the conveyor belt.
2. The tobacco conveyor belt deviation correction device according to claim 1, characterized in that: The transmission mechanism (6) includes a driving gear (61) provided on the output shaft of the driving motor (3) and a driven rack (62) fixedly mounted on the second bracket (4), wherein the driving gear (61) and the driven rack (62) are meshedly connected.
3. The tobacco conveyor belt deviation correction device according to claim 2, characterized in that: It also includes a rack limit seat (72) with a slide groove installed on the conveyor belt installation bracket (1), the driven rack (62) is slidably arranged in the slide groove, and the extension direction of the slide groove corresponds to the conveying direction of the conveyor belt.
4. The tobacco conveyor belt deviation correction device according to claim 1, characterized in that: The deflection-correcting sliding rails (5) are provided with two groups, and the two groups of deflection-correcting sliding rails (5) are arranged parallel to each other in the height direction on the conveyor belt mounting bracket (1), and the upper end and the lower end of the second bracket (4) are respectively slidably connected to one group of deflection-correcting sliding rails (5).
5. The tobacco conveyor belt deviation correction device according to claim 1, characterized in that: It also includes a detection component (8) mounted on the conveyor belt mounting bracket (1) for detecting whether the conveyor belt is deviating.
6. The tobacco conveyor belt deviation correction device according to claim 1, characterized in that: A bearing is mounted on the second bracket (4), and the conveyor belt driven roller (2) is rotatably arranged on the second bracket (4) via the corresponding bearing.
7. The tobacco conveyor belt deviation correction device according to claim 6, characterized in that: The bearing is a self-aligning bearing.
8. The tobacco conveyor belt deviation correction device according to claim 1, characterized in that: It also includes a limit switch (9) arranged on the conveyor belt mounting bracket (1) and located at both ends of the correction sliding track (5), and a limit baffle (91) respectively arranged at both ends of the second bracket (4) to move and contact and trigger the limit switch (9) under the drive of the drive motor (3), and the limit switch (9) is electrically connected to the drive motor (3).