Tinned wire guiding device

Abstract

The utility model relates to the technical field of wire rod processing, in particular to a tinned wire guiding device which comprises a supporting frame, a wire inlet assembly, a liquid immersion assembly, a scraping assembly and a wire outlet assembly, the wire inlet assembly is used for guiding a tinned wire towards the liquid immersion assembly and sequentially passes through the liquid immersion assembly, the scraping assembly and the wire outlet assembly, and the wire outlet assembly is used for guiding the tinned wire to the liquid immersion assembly. The liquid soaking assembly is used for soaking the periphery of the tinned wire with liquid, the scraping assembly is used for scraping redundant liquid on the outer surface of the tinned wire, and the wire outlet assembly is used for guiding out the tinned wire after the redundant liquid is scraped; the scraping assembly is provided with a scraping mold, the scraping mold is provided with a scraping hole, and the tinned wire penetrates through the scraping hole. By means of the remarkable technical effects of accurate guiding, efficient treatment, surface cleaning, continuous production and the like, revolutionary transformation is brought to related industries, and the device is a key strength for promoting industry upgrading and improving competitiveness.

Description

Technical Field

[0001] The utility model relates to the technical field of wire processing, in particular to a tinned wire guide device. Background Art

[0002] Currently, the copper wire industry is experiencing a period of rapid development, with its processing capacity continuously improving, its application areas expanding, and its domestic production levels increasing. However, it should also be noted that the industry still faces problems such as severe product homogeneity and low added value, making the task of transformation, upgrading, and leapfrogging development urgent and arduous.

[0003] Tinning wire involves coating copper or other metal wires with a layer of tin to protect them. The existing tinning process involves immersing the wire in a tinning bath before placing it in a tinning furnace. The existing tinning guide mechanism is relatively simple in structure and suffers from poor precision. Therefore, improvements are needed to address this issue. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a tinning wire guide device which has brought revolutionary changes to related industries through significant technical effects such as precise guidance, efficient processing, surface cleaning and continuous production. It is a key force in promoting industrial upgrading and enhancing competitiveness.

[0005] The technical solution adopted by the present invention is: a tinned wire guiding device, comprising a support frame, an inlet assembly, an immersion assembly, a scraping assembly and an outlet assembly arranged in sequence on the support frame, the inlet assembly is used to guide the tinned wire toward the immersion assembly, and pass through the immersion assembly, the scraping assembly and the outlet assembly in sequence, the immersion assembly is used to soak the periphery of the tinned wire with liquid, the scraping assembly is used to scrape off excess liquid on the surface of the tinned wire, and the outlet assembly is used to guide the tinned wire after the excess liquid is scraped off; the scraping assembly is provided with a scraping mold, and the scraping mold is provided with a scraping hole, and the scraping hole is used for the tinned wire to pass through.

[0006] A further improvement to the above solution is that the support frame includes a lower bracket, a support rod and an upper bracket, the lower bracket and the upper bracket are connected by the support rod, and the incoming wire assembly, immersion assembly, scraping assembly and outgoing wire assembly are arranged on the upper bracket in sequence.

[0007] A further improvement to the above solution is that a liquid injection component is provided on one side of the support frame, the liquid injection component includes a liquid injection pump, the liquid injection pump is provided with a liquid injection tube, one end of the liquid injection tube is connected to the immersion component to supply liquid to the immersion component.

[0008] A further improvement to the above scheme is that the line-inlet assembly includes a line-inlet connecting rod and a line-inlet guide wheel, the two ends of the line-inlet connecting rod are respectively mounted on both sides of the support frame, and there are multiple line-inlet guide wheels, which are continuously arranged along the axial direction of the line-inlet connecting rod.

[0009] A further improvement to the above scheme is that the immersion component includes a receiving box, an immersion box, an immersion beam and immersion cotton, the receiving box is arranged on the support frame, the immersion box is arranged on the receiving box, the immersion box is used to hold liquid, the two ends of the immersion beam are mounted on the upper side of the immersion box, the immersion cotton is hung on the immersion beam, and one end is immersed in the immersion box.

[0010] A further improvement to the above scheme is that the scraping assembly includes a rotary adjustment element and a vertical fixed seat, the rotary adjustment element is arranged on the support frame, the vertical fixed seat is arranged on the rotary adjustment element, and the rotary adjustment element is used to adjust the angle of the vertical fixed seat; a mold groove is arranged on the vertical fixed seat, and the scraping mold is arranged on the mold groove.

[0011] A further improvement to the above solution is that the rotary adjustment element includes an adjustment shaft and a rotating base plate, and the vertical fixing seat is arranged on the rotating base plate.

[0012] A further improvement to the above solution is that both ends of the mold groove are respectively connected to the wiring grooves, and both ends of the scraping hole are respectively facing the wiring grooves.

[0013] A further improvement to the above solution is that the scraping mold is a circular mold, and the mold groove is used to place the scraping mold.

[0014] A further improvement to the above scheme is that the outgoing line assembly includes an outgoing line connecting rod and an outgoing line guide wheel, the two ends of the outgoing line connecting rod are respectively mounted on both sides of the support frame, and there are multiple outgoing line guide wheels, which are continuously arranged along the axial direction of the outgoing line connecting rod.

[0015] The beneficial effects of the utility model are:

[0016] Compared with the existing tinning wire transmission guide, the utility model realizes the automation and efficiency of the tinning wire processing process, significantly improving production efficiency and product quality. The wire entry component ensures that the tinning wire is accurately introduced into the immersion component, effectively avoiding the errors and damage that may be caused by manual operation. The entire process, from wire entry to wire exit, is closely connected, forming a smooth and efficient operation system. The immersion component performs uniform immersion treatment on the periphery of the tinning wire to ensure that the required liquid can be fully and evenly attached to the surface of the tinning wire, providing ideal conditions for subsequent processes. This uniform immersion not only improves the treatment effect, but also reduces liquid waste. The scraping component has a built-in scraping mold, and the scraping holes on it precisely match the size of the tinning wire, ensuring that the scraping process can effectively remove excess liquid on the surface of the tinning wire without damaging the tinning wire itself. This design greatly improves the surface finish and overall quality of the product. The outlet component smoothly guides the processed tinning wire, providing convenience for subsequent processing or winding. This utility model has brought revolutionary changes to related industries through its remarkable technical effects such as precise guidance, efficient processing, surface cleaning and continuous production, and is a key force in promoting industrial upgrading and enhancing competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional schematic diagram of the tinning wire guide device of the utility model;

[0018] Figure 2 for Figure 1 A three-dimensional schematic diagram of the tinning wire guide device from another perspective;

[0019] Figure 3 for Figure 1 A three-dimensional schematic diagram of the tinning wire guide device from another perspective;

[0020] Figure 4 for Figure 1 Schematic side view of the scraper assembly of the tinning wire guide.

[0021] Explanation of the accompanying drawings: support frame 1, lower bracket 11, support rod 12, upper bracket 13, injection assembly 14, injection pump 141, injection tube 142, incoming line assembly 2, incoming line connecting rod 21, incoming line guide wheel 22, immersion assembly 3, receiving box 31, immersion box 32, immersion beam 33, immersion cotton 34, scraping assembly 4, rotating adjustment element 41, adjustment shaft 411, rotating base plate 412, vertical fixed seat 42, mold groove 421, wiring groove 422, outgoing line assembly 5, outgoing line connecting rod 51, outgoing line guide wheel 52, scraping mold 6, scraping hole 61. DETAILED DESCRIPTION

[0022] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to facilitate a more thorough and comprehensive understanding of the disclosure of the present invention.

[0023] It should be noted that when an element is referred to as being “fixed to” another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or there may be an intermediate element.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0025] like Figures 1 to 4As shown, in one embodiment of the present invention, a tinning wire guide device is provided, comprising a support frame 1, an inlet assembly 2, an immersion assembly 3, a scraping assembly 4, and an outlet assembly 5 sequentially arranged on the support frame 1. The inlet assembly 2 is used to guide the tinned wire toward the immersion assembly 3 and pass through the immersion assembly 3, the scraping assembly 4, and the outlet assembly 5 in sequence. The immersion assembly 3 is used to immerse the periphery of the tinned wire in liquid, the scraping assembly 4 is used to scrape off excess liquid on the surface of the tinned wire, and the outlet assembly 5 is used to guide the tinned wire after the excess liquid is scraped off. The scraping assembly 4 is provided with a scraping mold 6, and the scraping mold 6 is provided with a scraping hole 61, and the scraping hole 61 is used for the tinned wire to pass through. This embodiment realizes the automation and efficiency of the tinning wire processing process, significantly improving production efficiency and product quality. The inlet assembly 2 ensures that the tinned wire is accurately introduced into the immersion assembly 3, effectively avoiding errors and damage that may be caused by manual operation. The entire process, from line entry to line exit, is closely linked in all links, forming a smooth and efficient operating system. The immersion component 3 performs uniform soaking treatment on the periphery of the tinned wire to ensure that the required liquid can fully and evenly adhere to the surface of the tinned wire, providing ideal conditions for subsequent processes. This uniform soaking not only improves the treatment effect, but also reduces liquid waste. The scraping component 4 has a built-in scraping mold 6, and the scraping holes 61 on it accurately match the size of the tinned wire, ensuring that the scraping process can effectively remove excess liquid on the surface of the tinned wire without damaging the tinned wire itself. This design greatly improves the surface finish and overall quality of the product. The outlet component 5 smoothly guides the processed tinned wire, providing convenience for subsequent processing or winding. This embodiment has brought revolutionary changes to related industries through significant technical effects such as precise guidance, efficient processing, surface cleaning and continuous production, and is a key force in promoting industrial upgrading and enhancing competitiveness.

[0026] The support frame 1 includes a lower bracket 11, a support rod 12 and an upper bracket 13. The lower bracket 11 and the upper bracket 13 are connected by the support rod 12. The incoming wire assembly 2, the immersion assembly 3, the scraping assembly 4 and the outgoing wire assembly 5 are arranged on the upper bracket 13 in sequence. In this embodiment, the lower bracket 11 is firmly fixed to the foundation, which ensures the stability and reliability of the entire device and provides a solid foundation for subsequent precision operations. The support rod 12 is a key component connecting the upper and lower brackets 11. Its reasonable layout not only optimizes the efficiency of mechanical transmission, but also ensures the flexible adjustment space of the upper bracket 13, which is convenient for adapting to the processing requirements of tinned wires of different specifications. The incoming wire assembly 2, the immersion assembly 3, the scraping assembly 4 and the outgoing wire assembly 5 arranged in sequence on the upper bracket 13 form an efficient and smooth tinned wire processing process line.

[0027] A liquid injection component 14 is provided on one side of the support frame 1. The liquid injection component 14 includes a liquid injection pump 141. The liquid injection pump 141 is provided with a liquid injection tube 142. One end of the liquid injection tube 142 is connected to the immersion component 3 to supply liquid to the immersion component 3. In this embodiment, the core of the liquid injection component 14 is the liquid injection pump 141, and the liquid injection tube 142 equipped therewith precisely docks with the immersion component 3, thereby realizing a stable and continuous supply of tin plating liquid. This technical layout ensures the dynamic balance of the amount of tin plating liquid in the immersion component 3, avoids the problem of uneven plating caused by insufficient or excessive liquid, and thus improves the quality consistency of the tin plating layer. The liquid supply system of the liquid injection pump 141 reduces manual intervention, reduces the difficulty of operation and labor intensity, and improves the automation level of the overall production line.

[0028] The wire entry assembly 2 includes a wire entry connecting rod 21 and a wire entry guide wheel 22. The two ends of the wire entry connecting rod 21 are respectively mounted on both sides of the support frame 1. There are multiple wire entry guide wheels 22, and the multiple wire entry guide wheels 22 are arranged continuously along the axial direction of the wire entry connecting rod 21. In this embodiment, the wire entry connecting rod 21 serves as the core supporting structure, and its two ends are firmly mounted on both sides of the support frame 1, ensuring the rigidity and accuracy of the entire wire entry process, and effectively preventing the tinned wire from deviating from the path due to vibration or offset. At the same time, the multiple wire entry guide wheels 22 arranged continuously along the axial direction of the wire entry connecting rod 21 not only achieve a smooth transition and precise guidance of the tinned wire, but also reduce the pressure and wear on a single guide wheel by dispersing the contact points, thereby extending the service life of the entire assembly. This design greatly improves the transmission efficiency of the tinned wire, ensures the continuity and uniformity of the tinning process, and reduces production failures and material waste caused by poor guidance.

[0029] The immersion assembly 3 includes a receiving box 31, an immersion box 32, an immersion beam 33, and immersion cotton 34. The receiving box 31 is arranged on the support frame 1, and the immersion box 32 is arranged on the receiving box 31. The immersion box 32 is used to hold liquid. The two ends of the immersion beam 33 are mounted on the upper side of the immersion box 32. The immersion cotton 34 is hung on the immersion beam 33, and one end is immersed in the immersion box 32. In this embodiment, the receiving box 31 is firmly mounted on the support frame 1, providing a solid foundation for the entire system and ensuring operational stability. The immersion box 32 serves as a liquid storage unit to accurately control the amount of liquid required for tin plating, effectively preventing liquid overflow or shortage, and ensuring the consistency of tin plating quality. The immersion beam 33 spans above the immersion box 32. Its structural design is reasonable, which not only enhances the stability of the structure, but also facilitates the hanging installation of the immersion cotton 34. One end of the immersion cotton 34 is immersed in the immersion box 32 to fully absorb the tinning liquid, and the other end is close to the surface of the tinned wire, achieving a uniform and continuous supply of tinning liquid. This design greatly improves the wetting effect of the tinned wire.

[0030] The scraper assembly 4 includes a rotary adjustment element 41 and a vertical fixed seat 42. The rotary adjustment element 41 is arranged on the support frame 1, and the vertical fixed seat 42 is arranged on the rotary adjustment element 41. The rotary adjustment element 41 is used to adjust the angle of the vertical fixed seat 42. The vertical fixed seat 42 is provided with a mold groove 421, and the scraper mold 6 is arranged on the mold groove 421. The rotary adjustment element 41 includes an adjustment shaft 411 and a rotating base plate 412. The vertical fixed seat 42 is arranged on the rotating base plate 412. The two ends of the mold groove 421 are respectively connected to the wiring groove 422, and the two ends of the scraper hole 61 are respectively facing the wiring groove 422. The scraper mold 6 is a circular mold, and the mold groove 421 is used to place the scraper mold 6. In this embodiment, through the precise control of the rotary adjustment element 41, the angle of the vertical fixed seat 42 can be flexibly adjusted to ensure that the scraper mold 6 maintains optimal contact with the surface of the tinned wire, effectively removing excess plating or impurities, and improving the uniformity and consistency of the plating. The circular scraping die 6, combined with the die slot 421, not only simplifies the die replacement process but also enhances the stability and reliability of the scraping process. Furthermore, the integrated wiring troughs 422 at both ends of the die slot 421 optimize the routing of the tinning wire, reducing the risk of damage from bending or friction, and ensuring the continuity and safety of the production line.

[0031] The wire-out assembly 5 includes a wire-out connecting rod 51 and a wire-out guide wheel 52. The two ends of the wire-out connecting rod 51 are respectively mounted on both sides of the support frame. There are multiple wire-out guide wheels 52, and the multiple wire-out guide wheels 52 are arranged continuously along the axial direction of the wire-out connecting rod 51. In this embodiment, the wire-out connecting rod 51 is firmly mounted on both sides of the support frame, ensuring the structural stability and mechanical strength of the entire guide system, and effectively resisting the vibration and impact generated when the tinned wire passes at high speed. Secondly, the continuous axial arrangement of multiple wire-out guide wheels 52 not only realizes the smooth transition and guidance of the tinned wire, but also significantly reduces the friction resistance and wear between the wire and the guide wheel, thereby extending the service life of the guide wheel, while reducing scratches and damage on the surface of the tinned wire, and ensuring product quality.

[0032] The above embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the concept of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A tinning wire guide device, characterized in that: It includes a support frame, an input wire assembly, an immersion assembly, a scraping assembly and an output wire assembly which are sequentially arranged on the support frame. The input wire assembly is used to guide the tinned wire toward the immersion assembly and pass through the immersion assembly, the scraping assembly and the output wire assembly in sequence. The immersion assembly is used to soak the periphery of the tinned wire with liquid, the scraping assembly is used to scrape off excess liquid on the surface of the tinned wire, and the output wire assembly is used to lead out the tinned wire after the excess liquid is scraped off; the scraping assembly is provided with a scraping mold, and the scraping mold is provided with a scraping hole, and the scraping hole is used for the tinned wire to pass through.

2. The tinned wire guide device according to claim 1, characterized in that: The support frame includes a lower bracket, a support rod and an upper bracket. The lower bracket is connected to the upper bracket through the support rod. The incoming wire assembly, immersion assembly, scraping assembly and outgoing wire assembly are arranged on the upper bracket in sequence.

3. The tinning wire guide device according to claim 1, characterized in that: A liquid injection component is provided on one side of the support frame. The liquid injection component includes a liquid injection pump. The liquid injection pump is provided with a liquid injection tube. One end of the liquid injection tube is connected to the immersion component to supply liquid to the immersion component.

4. The tinning wire guide device according to claim 1, characterized in that: The line-in component includes a line-in connecting rod and a line-in guide wheel. The two ends of the line-in connecting rod are respectively mounted on both sides of the support frame. There are multiple line-in guide wheels, and the multiple line-in guide wheels are continuously arranged along the axial direction of the line-in connecting rod.

5. The tinning wire guide device according to claim 1, characterized in that: The immersion component includes a receiving box, an immersion box, an immersion beam and immersion cotton. The receiving box is arranged on the support frame, the immersion box is arranged on the receiving box, the immersion box is used to hold liquid, the two ends of the immersion beam are mounted on the upper side of the immersion box, the immersion cotton is hung on the immersion beam, and one end is immersed in the immersion box.

6. The tinning wire guide device according to claim 1, characterized in that: The scraping assembly includes a rotary adjustment element and a vertical fixed seat. The rotary adjustment element is arranged on the support frame, and the vertical fixed seat is arranged on the rotary adjustment element. The rotary adjustment element is used to adjust the angle of the vertical fixed seat; a mold groove is arranged on the vertical fixed seat, and the scraping mold is arranged on the mold groove.

7. The tinning wire guide device according to claim 6, characterized in that: The rotary adjustment element includes an adjustment shaft and a rotating base plate, and the vertical fixing seat is arranged on the rotating base plate.

8. The tinning wire guide device according to claim 7, characterized in that: Both ends of the mold groove are respectively connected to the wiring grooves, and both ends of the scraping hole are respectively facing the wiring grooves.

9. The tinning wire guide device according to claim 8, characterized in that: The scraping mold is a circular mold, and the mold groove is used for placing the scraping mold.

10. The tinning wire guide device according to claim 1, characterized in that: The outgoing line assembly includes an outgoing line connecting rod and an outgoing line guide wheel. The two ends of the outgoing line connecting rod are respectively mounted on both sides of the support frame. There are multiple outgoing line guide wheels, and the multiple outgoing line guide wheels are continuously arranged along the axial direction of the outgoing line connecting rod.

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