Material reducing gear capable of being used for speed reducer

By designing the annular groove, limiting groove and threaded hole structure of the material-cutting gear, the problem of difficulty in lightening the transmission gear is solved, high-load transmission and low-cost manufacturing are achieved, and transmission efficiency is improved.

CN223203616UActive Publication Date: 2025-08-08JIANGYIN TIJIBI MASCH TECH CO LTD
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Patent Information

Application Number
CN202422441228.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-08
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The transmission gears of existing reducers are difficult to achieve lightweight while maintaining high torque loads and power outputs, resulting in increased manufacturing costs.

Method used

A material-cutting gear is designed, with an annular groove and multiple limiting grooves on the inner annular surface, threaded holes on the end surface, and the outer annular surface is connected to the sector-shaped ring gear. It is assembled with the connector through the limiting groove and threaded holes on the connecting parts to achieve stable transmission and reduce weight during the casting process.

Benefits of technology

It realizes that while bearing greater torque load and power output, it reduces weight, saves manufacturing materials and costs, and improves transmission efficiency.

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Abstract

An annular groove is formed in the middle of the inner ring face of the gear, a plurality of limiting through grooves are axially formed in the inner ring face of the gear, the limiting through grooves are circumferentially and evenly distributed, and at least one threaded hole is formed in the position, between every two adjacent limiting through grooves, of the end face of the gear. The outer ring surface of the gear is fixedly connected with a fan-shaped gear ring; six limiting through grooves are axially formed in the inner ring face of the gear in total, the six limiting through grooves are circumferentially and evenly distributed, and two threaded holes are formed in the position, between every two adjacent limiting through grooves, of the end face of the gear. An arc-shaped groove is further formed in the bottom face of the annular groove. By means of the structural design, the material reducing gear has the advantage of being light in weight while meeting the transmission assembly requirement for bearing larger torque load and power output, manufacturing materials are saved, manufacturing cost is reduced, and the transmission efficiency can be improved by reducing the load of the material reducing gear.
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Description

Technical Field

[0001] The present application belongs to the field of reducer components, and specifically relates to a reducing gear that can be used in a reducer. Background Art

[0002] A reducer is a speed reduction transmission device used between the prime mover and the working machine, and is widely used in modern machinery. Common reducers usually use a small gear to drive a large gear to achieve a deceleration effect, and play the role of transmitting torque between the prime mover and the working machine or actuator.

[0003] As the core component of the reducer, lightweighting of transmission gears is one of the development directions of modern mechanical engineering. Currently, transmission gears usually reduce their own weight by changing their materials. For example, alloy materials such as aluminum alloy or titanium alloy are used instead of traditional steel materials. However, this will inevitably increase the manufacturing cost of transmission gears significantly. Utility Model Content

[0004] Based on the content in the background technology, the present application optimizes the existing transmission gear in terms of structural design to ensure that it can withstand a larger torque load and power output while being lightweight.

[0005] A reducing gear for a speed reducer is provided, wherein an annular groove is provided in the middle of the inner ring surface of the gear, a plurality of limit slots are provided axially on the inner ring surface of the gear, and the plurality of limit slots are evenly distributed around the circumference, and at least one threaded hole is provided between adjacent limit slots on the end surface of the gear. Of course, both end surfaces of the gear are provided with threaded holes in this manner, and a sector gear ring is fixedly connected to the outer ring surface of the gear. The limit slots and threaded holes of the reducing gear enable it to be connected to two Figure 3 The connector shown in the figure is assembled and connected, so that the subtractive gear transmission is stable and can withstand greater torque load and power output. The specific assembly and connection method is as follows: when the end of the connector is placed on the inner ring of the subtractive gear, the limit block of the connector is placed in the limit groove corresponding to the subtractive gear, and the fastening bolt passes through the flange hole of the connector and is screwed into the threaded hole corresponding to the subtractive gear. The assembled schematic diagram is shown in Figure 4 ;

[0006] The above-mentioned material-reducing gear structure is specifically cast in one piece. The annular groove and limit groove opened can reduce the weight of the material-reducing gear while meeting the assembly requirements. Its fan-shaped ring gear can be suitable for the angle adjustment requirements within a specific range and can also reduce the overall weight. Such a lightweight material-reducing gear not only saves manufacturing materials and reduces manufacturing costs, but also can improve transmission efficiency by reducing its own load.

[0007] Preferably, six limit slots are axially provided on the inner ring surface of the gear, and the six limit slots are evenly distributed around the circumference. Two threaded holes are respectively provided on the end face of the gear between each adjacent limit slots. Such evenly distributed number of limit slots and threaded holes enables the weight-reducing gear to achieve a better balance in weight and structural strength, and can transmit smoothly.

[0008] Furthermore, an arcuate groove is provided on the bottom surface of the annular groove, which can reduce material and avoid air, thereby further reducing the weight of the material-reducing gear and improving the manufacturing process and cost.

[0009] Through the above technical solution, the utility model has at least the following beneficial effects:

[0010] The reduction gear that can be used for the reducer described in this application, through its structural design, has the characteristics of being lightweight while meeting the transmission assembly requirements of being able to withstand greater torque loads and power outputs. It not only saves manufacturing materials and reduces manufacturing costs, but also improves transmission efficiency by reducing its own load. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the overall structure of the subtracting gear in the embodiment of the present application;

[0012] Figure 2 This is a view of the end face of the reducing gear in the embodiment of the present application;

[0013] Figure 3 This is a schematic diagram of the overall structure of the connector described in the embodiment of this application;

[0014] Figure 4 This is a schematic diagram of the assembly of the subtractive gear and two connecting parts in an embodiment of the present application. DETAILED DESCRIPTION

[0015] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0016] In the description of this application, it should be understood that if there are terms such as "upper", "lower", "left", "right", "front", "back", etc. indicating directions or positional relationships, they are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, the terms describing the positional relationship are only used for illustrative purposes and cannot be understood as limiting this patent; if there are terms such as "first", "second", etc., they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first", "second", etc. may explicitly or implicitly include one or more of the said features. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances.

[0017] In the description of the utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0018] refer to Figure 1 and Figure 2 A reducing gear that can be used for a reducer has an annular groove 1 in the middle of its inner ring surface, and multiple limit grooves 2 are axially opened on the inner ring surface of the gear. The multiple limit grooves 2 are evenly distributed around the circumference, and at least one threaded hole 3 is opened between adjacent limit grooves 2 on the end surface of the gear. Of course, both end surfaces of the gear are also provided with threaded holes 3. A sector gear ring 4 is fixedly connected to the outer ring surface of the gear. The limit grooves 2 and threaded holes 3 of the reducing gear 10 enable it to be connected to two Figure 3 The connector 20 shown is assembled and connected, so that the transmission of the subtracting gear 10 is stable and can withstand greater torque load and power output. The specific assembly and connection method is as follows: when the end of the connector 20 is placed on the inner ring of the subtracting gear 10, the limit block 21 of the connector 20 is placed in the limit groove 2 corresponding to the subtracting gear 10, and the fastening bolt passes through the flange hole 22 of the connector 20 and is screwed into the threaded hole 3 corresponding to the subtracting gear 10. The assembled schematic diagram is shown in FIG. Figure 4 .

[0019] In a specific embodiment, six limiting grooves 2 are axially opened on the inner ring surface of the gear, and the six limiting grooves 2 are evenly distributed around the circumference. The end surface of the gear is respectively provided with two threaded holes 3 between each adjacent limiting groove 2. Such evenly distributed limiting grooves 2 and threaded holes 3 enable the reducing gear 10 to achieve an optimal balance in weight and structural strength, and can smoothly transmit. Figure 1 The bottom surface of the annular groove 1 is also provided with an arc groove 5, which can play a role in reducing material and avoiding air, and can further reduce the weight of the material-reducing gear 10 and improve the manufacturing process and cost.

[0020] The above-mentioned reducing gear 10 structure is specifically cast in one piece. The annular groove 1 and the limiting groove 2 can reduce the weight of the reducing gear 10 while meeting the assembly requirements. Its sector-shaped ring gear 4 can be suitable for the angle adjustment requirements within a specific range and can also reduce the overall weight. Such a lightweight reducing gear 10 not only saves manufacturing materials and reduces manufacturing costs, but also can improve transmission efficiency by reducing its own load.

[0021] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Based on the present invention and the above description, relevant personnel can make various changes and modifications without departing from the technical idea of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A reducing gear that can be used in a reducer, characterized in that: An annular groove (1) is provided in the middle of the inner ring surface of the gear, a plurality of limiting grooves (2) are axially provided on the inner ring surface of the gear, the plurality of limiting grooves (2) are evenly distributed around the circumference, at least one threaded hole (3) is provided on the end surface of the gear between adjacent limiting grooves (2), and a sector gear ring (4) is fixedly connected to the outer ring surface of the gear.

2. The reducing gear for a reducer according to claim 1, characterized in that: A total of six limiting grooves (2) are axially provided on the inner ring surface of the gear, and the six limiting grooves (2) are evenly distributed around the circumference. Two threaded holes (3) are respectively provided on the end surface of the gear between each adjacent limiting groove (2).

3. A reducing gear for a reducer according to claim 1 or 2, characterized in that: The bottom surface of the annular groove (1) is further provided with an arc-shaped groove (5).