Bevel gear prefix speed reducer

Abstract

The utility model relates to the technical field of speed reducers, in particular to a helical gear prefix speed reducer which comprises a speed reducer box body, a built-in groove is formed in the speed reducer box body, reserved supporting tables are arranged at the front end and the rear end of the built-in groove respectively, and a magnetic filter screen is arranged between one set of reserved supporting tables. According to the helical gear prefix speed reducer, through the arrangement of the clamping blocks, the reserved supporting table, the built-in groove, the magnetic filter screen and the magnetic rod, the helical gear prefix speed reducer can be conveniently used in the process that the helical gear prefix speed reducer is used and lubricating oil is pumped out through a water suction pump to be replaced; the magnetic filter screen and the plurality of magnetic rods which are arranged in the built-in groove are used for carrying out effective magnetic suction filtration on metal chips in lubricating oil, so that the metal chips are reasonably treated, and the situation that the metal chips continuously pollute the lubricating oil due to the fact that the metal chips remain all the time is avoided, and the service life of the lubricating oil is prolonged. The performance of the lubricating oil is influenced; the gear abrasion is intensified and the like.

Description

Technical Field

[0001] The utility model relates to the technical field of reducers, in particular to a helical gear prefix reducer. Background Art

[0002] In the field of mechanical processing, the helical gear prefix reducer, also known as the helical gear pre-reducer, refers to a commonly used reduction transmission device. During the startup and operation process, it can be connected arbitrarily and installed in a variety of positions according to user requirements, which effectively expands its application range. At the same time, the helical gear prefix reducer needs to be used in conjunction with a reducer when working;

[0003] The existing helical gear prefix reducer uses the driving force generated during startup to cooperate with mechanical processing equipment to work. Due to the frequent wear between the internal gears, some metal debris is generated. The persistence of these metal debris often causes the lubricating oil inside the oil tank to be mixed and contaminated, affecting the lubricating oil performance and aggravating the wear of the gears, thereby causing a certain impact on the normal operation of the equipment. Therefore, a helical gear prefix reducer is proposed to address the above problems. Summary of the Invention

[0004] The purpose of the utility model is to provide a helical gear prefix reducer to solve the problem in the above background technology that the existing helical gear prefix reducer will easily generate metal debris during startup and operation, which will affect the normal operation of the equipment.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A helical gear prefix reducer comprises a reducer housing, a built-in groove is provided inside the reducer housing, reserved supports are respectively provided at the front and rear ends of the built-in groove, a magnetic filter is provided between a group of the reserved supports, the front and rear ends of the magnetic filter are respectively fixedly connected with a clamping block, the magnetic filter is fixedly connected with a threaded clamping seat near the edge position of the reducer housing, the bottom of the threaded clamping seat is threadedly connected with a magnetic rod, an oil drain pipe port is connected to the lower position of one side of the reducer housing, a notch is provided on the top surface of the clamping block, a slide groove is connected to the inside of the slide groove in sliding connection, and a push block is fixedly connected to the top of the slide block.

[0007] Preferably, a drive shaft is provided at the front end of the reducer housing, an adapter card seat is fixedly connected to the right side of the reducer housing, a drive motor is fixedly installed on the side of the adapter card seat away from the reducer housing, and the output end of the drive motor passes through the adapter card seat and extends to the interior of the reducer housing.

[0008] Preferably, a card slot for engaging with the card block is provided on the top of the reserved support platform, and the reserved support platform is engaged with the protruding end of the push block.

[0009] Preferably, the push block has an L-shaped structure, and the push block is slidably connected through a slider, a slide groove and a card block. A guide rod is inserted into the inner side of the slider, and the guide rod and the card block are fixedly connected. A spring is provided on the outside of the guide rod, and the spring is fixedly connected to the slider and the card block respectively.

[0010] Preferably, the magnetic rods are arranged in a vertical structure toward the depth of the built-in groove, the magnetic rods and the magnetic filter are adjacent to each other on the left and right, the size of the magnetic filter is matched with the gap size formed by a group of the reserved supports, and the magnetic filter is arranged vertically on the inner side of the built-in groove relative to the oil drain pipe port.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] In the utility model, the provided clamping block, reserved support, built-in groove, magnetic filter and magnetic rod facilitate the helical gear prefix reducer to be able to use and in the process of extracting and replacing the lubricating oil through a water pump. Under the limiting action of the elastic clamp composed of the clamping block, notch, push block, slide groove, slider, guide rod and spring, the magnetic filter and multiple magnetic rods arranged in the built-in groove are used to effectively magnetically filter the metal debris in the lubricating oil, so that the metal debris can be reasonably processed. At the same time, the use of this structure not only utilizes the entire helical gear prefix reducer to centrally process the internal metal debris of the reducer housing and facilitates subsequent convenient removal, but also avoids the long-term retention of metal debris, which causes subsequent equipment to cause metal debris to continuously contaminate the lubricating oil, affect the lubricating oil performance and aggravate gear wear, thereby ensuring the subsequent normal operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the installation structure of the magnetic filter of the utility model;

[0015] Figure 3 This is a schematic diagram of the magnetic rod installation structure of the utility model;

[0016] Figure 4 For this utility model Figure 3 Schematic diagram of the structure at point A.

[0017] In the figure: 1. Reducer housing; 2. Built-in groove; 3. Reserved support platform; 4. Oil drain pipe outlet; 5. Clamping block; 6. Magnetic filter; 7. Threaded clamping seat; 8. Magnetic rod; 9. Notch; 10. Push block; 11. Slide groove; 12. Slider; 13. Guide rod; 14. Spring; 15. Drive shaft; 16. Drive motor; 17. Adapter clamping seat. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] See also Figure 1-4 , the utility model provides a technical solution:

[0020] A helical gear prefix reducer includes a reducer housing 1, a built-in groove 2 is provided inside the reducer housing 1, reserved supports 3 are respectively provided at the front and rear ends of the built-in groove 2, a magnetic filter 6 is provided between a group of reserved supports 3, and a clamping block 5 is fixedly connected to the front and rear ends of the magnetic filter 6. The magnetic filter 6 is fixedly connected to a threaded clamping seat 7 near the edge of the reducer housing 1, and a magnetic rod 8 is threadedly connected to the bottom of the threaded clamping seat 7. An oil drain pipe port 4 is connected to the lower position of one side of the reducer housing 1, a notch 9 is provided on the top surface of the clamping block 5, and a slide groove 11 is connected to the bottom of the notch 9. A slider 12 is slidably connected to the inside of the slide groove 11, and a push block 10 is fixedly connected to the top of the slider 12.

[0021] like Figure 1 As shown, a drive shaft 15 is provided at the front end of the reducer housing 1, and an adapter card seat 17 is fixedly connected to the right side of the reducer housing 1. A drive motor 16 is fixedly installed on the side of the adapter card seat 17 away from the reducer housing 1, and the output end of the drive motor 16 passes through the adapter card seat 17 and extends to the interior of the reducer housing 1. The arrangement of the output end of the drive motor 16 extending to the interior of the reducer housing 1 will facilitate the subsequent relative rotation of the drive motor 16 with the gear assembly inside the reducer housing 1.

[0022] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the top of the reserved support platform 3 is provided with a card slot that is engaged with the card block 5, and the reserved support platform 3 and the protruding end of the push block 10 are engaged and connected. This arrangement will facilitate the reserved support platform 3 to be able to realize the engagement connection with the elastic buckle composed of the card block 5, the notch 9, the push block 10, the slide groove 11, the slider 12, the guide rod 13 and the spring 14; the outer shape of the push block 10 is an "L"-shaped structure, and the push block 10 is slidably connected to the card block 5 through the slider 12, the slide groove 11, and the card block 5. The guide rod 13 is inserted into the inner side of the slider 12, and the guide rod 13 and the card block 5 are fixedly connected. The outer sleeve of the guide rod 13 is provided with a spring 14, and the spring 14 is fixedly connected to the slider 12 and the card block 5 respectively. When pushing a The push block 10 is assembled so that it can be separated from the reserved support platform 3. At the same time, the magnetic filtering structure can be easily disassembled by simply taking out a group of card blocks 5 at the same time; the magnetic rods 8 are arranged in a vertical structure toward the depth of the built-in groove 2, and the magnetic rods 8 and the magnetic filter 6 are adjacent to each other on the left and right. The size of the magnetic filter 6 is consistent with the gap size formed by a group of reserved support platforms 3. The position of the magnetic filter 6 relative to the oil drain pipe port 4 is vertically arranged on the inner side of the built-in groove 2. After the magnetic filter 6 first magnetically filters the metal debris in the lubricating oil, multiple magnetic rods 8 will also perform secondary magnetic adsorption treatment on the metal debris, thereby improving the overall magnetic filtering effect.

[0023] Working process: The electric energy required for the startup and operation of the device in the present invention all comes from an external power supply. When using the helical gear prefix reducer, first, the drive shaft 15 is stably connected to the drive member by keying, and the drive motor 16 in the helical gear prefix reducer will start to rotate the gear assembly provided inside the reducer housing 1, and generate a relative driving force, thereby providing a more powerful transmission force to the drive member to carry out machining operations. When the adjacent gears wear each other during rotation, and some metal debris falls into the reducer housing 1, first of all, it is considered that the lubricating oil inside the reducer housing 1 will shake due to the rotation of the gears, so that the magnetic filter 6 installed inside the built-in groove 2 can magnetically absorb the metal debris mixed in the lubricating oil, and at the same time, When it is necessary to discharge and replace the lubricating oil inside the reducer housing 1, the oil inlet pipe of the external water pump is quickly connected to the oil discharge pipe port 4, and the lubricating oil inside the reducer housing 1 is gradually drawn out after starting. In the process of gradually converging the lubricating oil inside the reducer housing 1 toward the inner side of the built-in groove 2, under the elastic snap-fit limitation composed of the block 5, notch 9, push block 10, slide 11, slider 12, guide rod 13 and spring 14, the entire helical gear prefix reducer will pass through the magnetic filter 6 and the magnetic rod 8 to magnetically filter the lubricating oil flowing out in one direction, thereby achieving the purpose of filtering and removing impurities of metal debris. Subsequently, it is only necessary to quickly disassemble and assemble the magnetic filter structure to conveniently centrally process the magnetically attracted metal debris, thereby reducing the retention of metal debris inside the reducer housing 1.

[0024] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A helical gear prefix reducer, comprising a reducer housing (1), characterized in that: The reducer housing (1) is provided with a built-in groove (2), and the front and rear ends of the built-in groove (2) are respectively provided with reserved supports (3), and a magnetic filter (6) is provided between a group of the reserved supports (3), and the front and rear ends of the magnetic filter (6) are respectively fixedly connected with a clamping block (5), and the magnetic filter (6) is fixedly connected with a threaded clamping seat (7) near the edge of the reducer housing (1), and the bottom of the threaded clamping seat (7) is threadedly connected with a magnetic rod (8), and the lower position of one side of the reducer housing (1) is connected to an oil drain pipe (4), and the top surface of the clamping block (5) is provided with a notch (9), and the bottom of the notch (9) is connected with a slide groove (11), and the inside of the slide groove (11) is slidably connected with a slider (12), and the top of the slider (12) is fixedly connected with a push block (10).

2. A helical gear prefix reducer according to claim 1, characterized in that: A drive shaft (15) is provided at the front end of the reducer housing (1), an adapter card seat (17) is fixedly connected to the right side of the reducer housing (1), a drive motor (16) is fixedly installed at a position on the side of the adapter card seat (17) away from the reducer housing (1), and an output end of the drive motor (16) passes through the adapter card seat (17) and extends into the interior of the reducer housing (1).

3. A helical gear prefix reducer according to claim 1, characterized in that: A slot for engaging with the engaging block (5) is provided on the top of the reserved supporting platform (3), and the protruding end of the reserved supporting platform (3) and the pushing block (10) are engaged with each other.

4. A helical gear prefix reducer according to claim 1, characterized in that: The push block (10) has an L-shaped structure. The push block (10) is slidably connected via a slider (12), a slide groove (11) and a clamping block (5). A guide rod (13) is inserted into the inner side of the slider (12). The guide rod (13) and the clamping block (5) are fixedly connected. A spring (14) is sleeved on the outer side of the guide rod (13). The spring (14) is fixedly connected to the slider (12) and the clamping block (5), respectively.

5. The helical gear prefix reducer according to claim 1, characterized in that: The magnetic rod (8) is arranged in a vertical structure toward the depth of the built-in groove (2), and the magnetic rod (8) and the magnetic filter (6) are adjacent to each other on the left and right sides. The size of the magnetic filter (6) is consistent with the gap size formed by a group of the reserved support platforms (3). The magnetic filter (6) is arranged vertically on the inner side of the built-in groove (2) relative to the oil discharge pipe port (4).

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