Grate cooler for cooling clinker
Through the design of the water pump circulation cooling pipe, semiconductor refrigeration sheet and jet mechanism combined with the blower, as well as the design of the motor-driven crushing roller and thickness control mechanism, the problems of low and uneven cooling efficiency of the grate colder are solved, and efficient and uniform clinker cooling and crushing functions are achieved.
Patent Information
- Application Number
- CN202422120455.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing grate cooler has slow cooling efficiency, uneven cooling and does not have the function of crushing, which affects the subsequent production of clinker.
The water pump circulation cooling pipe system, semiconductor refrigeration sheet and jet mechanism are combined with a blower to achieve efficient cooling; the crushing function is achieved through the motor driving the crushing roller and gear structure, and a thickness control mechanism is set to ensure cooling uniformity.
It improves cooling efficiency and uniformity, increases the contact area between clinker and cooling air, ensures that clinker is uniformly cooled to a suitable temperature, and meets subsequent process requirements.
Smart Images

Figure CN223204740U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cement production, in particular to a grate cooler for cooling clinker. Background Art
[0002] Currently, a Chinese utility model with the announcement number CN218495847U discloses a grate cooler, whose technical solution includes: a base plate and a baffle, a grate cooler body mounted on the top of the base plate, a cylinder mounted on one side of the grate cooler body, a feed pipe embedded in one side of the top of the grate cooler body, support plates welded to the front and rear ends of the feed pipe, two slide grooves formed on opposite sides of the two support plates, sliders mounted to the front and rear ends of the baffle, the sliders at the front and rear ends of the baffle slidingly connected to the slide grooves of the two support plates, second fixing plates welded to the four corners of the bottom of the base plate, four rubber sleeves mounted on the bottom of the four second fixing plates, and four first fixing plates mounted on the bottom of the rubber sleeves. This utility model has the advantage of blocking the top of the feed pipe when feeding is stopped, preventing foreign matter from entering the interior of the grate cooler body through the feed pipe.
[0003] The existing grate cooler has a slow cooling efficiency. Generally, the grate cooler uses a blower to suck the outside air into the grate cooler to cool the clinker. The outside air temperature is high, resulting in slow cooling efficiency, and the outside air temperature changes with the ambient temperature, which makes the cooling efficiency of the grate cooler unstable and difficult to control. It is not convenient for the subsequent production of clinker and does not have a crushing function. Before the clinker enters the grate cooler, there are large pieces of clinker. When the large pieces of clinker are cooled, there may be a temperature gradient inside the large pieces of clinker, that is, the outside has been cooled while the inside is still hot, resulting in uneven cooling and reducing the cooling effect. In addition, the large pieces of clinker are difficult to meet the requirements of subsequent processes and are inconvenient to use. In order to solve the above problems, we propose a grate cooler for clinker cooling. Utility Model Content
[0004] The utility model aims to provide a grate cooler for cooling clinker, which has the advantages of fast cooling efficiency and crushing function.
[0005] The above technical objectives of the present utility model are achieved through the following technical solutions: a grate cooler for clinker cooling, comprising a shell, the surface of the shell is connected to an air outlet pipe, the top of the shell is bolted with a water tank and a cooling box, the inner wall of the cooling box is bolted with a cooling plate, the inner wall of the cooling plate is fixedly sleeved with a cooling pipe, and one end of the cooling pipe is connected to the surface of the water tank, the other end of the cooling pipe extends to the interior of the water tank and is connected to a water pump, and the water pump is bolted to the inner wall of the water tank, the inner wall of the water tank is fixedly sleeved with a semiconductor refrigeration sheet, and the bottom of the semiconductor refrigeration sheet is bolted with a heat exchange The top of the semiconductor refrigeration plate is bolted with a heat dissipation fin, the surface of the semiconductor refrigeration plate is bolted with a heat dissipation fan, the top of the cooling box is connected with an air intake pipe, the surface of the cooling box is provided with an injection mechanism, the interior of the shell is provided with a conveying mechanism, the top of the shell is connected with a feed hopper, the inner wall of the feed hopper is rotatably connected to two crushing rollers, one end of the crushing roller is fixedly sleeved with a gear, and the two gears are engaged, one end of the crushing roller is bolted with a first motor, and the first motor is bolted to the surface of the feed hopper, and the interior of the shell is provided with a thickness control mechanism.
[0006] By adopting the above technical solution, the water in the water tank is circulated through the cooling pipe by a water pump. The water circulation takes away the heat of the cooling plate, and the cooling plate reduces the temperature of the air. The blower sprays the low-temperature air through the nozzle to cool it, thereby achieving the purpose of high cooling efficiency and improving work efficiency. The water is cooled by the semiconductor refrigeration plate to keep its water temperature stable, thereby ensuring the cooling efficiency. The first motor rotates to drive the crushing roller to rotate the gear, and the gear rotation causes another gear to drive another crushing roller to rotate, so that the two crushing rollers rotate relative to each other, and the clinker is crushed in this way, which can achieve the purpose of crushing. Large pieces of clinker are broken into small particles, which can increase the contact area between the clinker and the cooling air, thereby improving the cooling efficiency and making the clinker more evenly cooled to a suitable temperature.
[0007] The utility model is further configured as follows: the jet mechanism includes a blower, the blower is bolted to the top of the shell, and the input end of the blower has the surface of the cooling box, the output end of the blower extends to the interior of the shell and is connected to a shunt pipe, and the bottom of the shunt pipe is connected to a jet head, and the jet head is bolted to the inner wall of the shell.
[0008] By adopting the above technical solution and arranging an air jet mechanism, cooling is facilitated.
[0009] The utility model is further configured as follows: the transmission mechanism includes a transmission roller, both ends of the transmission roller are rotatably sleeved with the inner wall of the shell, the surface transmission of the transmission roller is connected with a transmission belt, one end of the transmission roller on the left is bolted to a second motor, and the second motor is bolted to the surface of the shell.
[0010] By adopting the above technical solution and setting up a conveying mechanism, the clinker can be easily transported and cooled, thereby improving the cooling efficiency.
[0011] The present invention is further configured as follows: the thickness control mechanism includes a third motor, the third motor is bolted to the surface of the shell, the output end of the third motor extends to the interior of the shell and is bolted to a rotating shaft, and the surface of the rotating shaft is bolted to a spreading plate.
[0012] By adopting the above technical solution, a thickness control mechanism is provided to control the thickness of the clinker so as to keep it consistent, thereby improving the uniformity of cooling.
[0013] The utility model is further configured as follows: the inner wall of the shell is provided with a heat insulation layer.
[0014] By adopting the above technical solution, a heat insulation layer is provided to prevent heat from dissipating.
[0015] The utility model is further configured as follows: surfaces of the cooling box and the water tank are both connected with valves.
[0016] By adopting the above technical solution and setting a valve, drainage is facilitated.
[0017] The utility model is further configured as follows: a protective shell is bolted to the top of the shell, and the blower is located inside the protective shell.
[0018] By adopting the above technical solution, the blower is protected by providing a protective shell.
[0019] In summary, the present invention has the following beneficial effects:
[0020] 1. The utility model circulates the water in the water tank through the cooling pipe through a water pump. The water circulation takes away the heat of the cooling plate, and the cooling plate reduces the temperature of the air. The blower sprays the low-temperature air through the nozzle to cool it, thereby achieving the purpose of high cooling efficiency and improving work efficiency. The water is cooled by the semiconductor refrigeration plate to keep the water temperature stable, thereby ensuring the cooling efficiency.
[0021] 2. The utility model rotates the first motor to drive the crushing roller to rotate the gear, and the gear rotation drives another crushing roller to rotate, so that the two crushing rollers rotate relative to each other to crush the clinker. This can achieve the purpose of crushing, breaking large pieces of clinker into small particles, and can increase the contact area between the clinker and the cooling air, thereby improving the cooling efficiency and making the clinker cool more evenly to a suitable temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0023] Figure 2 It is a cross-sectional view of the structure of the utility model;
[0024] Figure 3 This is a top sectional view of a local structure of the utility model;
[0025] Figure 4 It is a side sectional view of the structure of the utility model.
[0026] Figure numerals: 1. Shell; 2. Air outlet pipe; 3. Water tank; 4. Cooling box; 5. Cooling plate; 6. Cooling pipe; 7. Water pump; 8. Semiconductor refrigeration plate; 9. Heat exchange plate; 10. Heat dissipation fin; 11. Cooling fan; 12. Air intake pipe; 13. Jet mechanism; 14. Conveying mechanism; 15. Feed hopper; 16. Crushing roller; 17. Gear; 18. First motor; 19. Thickness control mechanism; 20. Blower; 21. Diverter pipe; 22. Jet head; 23. Drive roller; 24. Drive belt; 25. Second motor; 26. Third motor; 27. Rotating shaft; 28. Spreading plate; 29. Insulation layer; 30. Valve; 31. Protective shell. DETAILED DESCRIPTION
[0027] The present invention will be described in further detail below with reference to the accompanying drawings.
[0028] Example 1:
[0029] refer to Figure 1 and Figure 2 A grate cooler for clinker cooling comprises a shell 1, the surface of the shell 1 is connected with an air outlet pipe 2, the top of the shell 1 is bolted with a water tank 3 and a cooling box 4, the inner wall of the cooling box 4 is bolted with a cooling plate 5, the inner wall of the cooling plate 5 is fixedly sleeved with a cooling pipe 6, and one end of the cooling pipe 6 is connected with the surface of the water tank 3, the other end of the cooling pipe 6 extends to the inside of the water tank 3 and is connected with a water pump 7, and the water pump 7 is bolted to the inner wall of the water tank 3, the inner wall of the water tank 3 is fixedly sleeved with a semiconductor refrigeration sheet 8, the bottom of the semiconductor refrigeration sheet 8 is bolted with a heat exchange plate 9, and the top of the semiconductor refrigeration sheet 8 is bolted with a heat dissipation fin 10, the semiconductor A cooling fan 11 is bolted to the surface of the refrigeration plate 8, an air intake pipe 12 is connected to the top of the cooling box 4, an injection mechanism 13 is provided on the surface of the cooling box 4, and a transmission mechanism 14 is provided inside the shell 1. The water in the water tank 3 is circulated through the cooling pipe 6 by the water pump 7. The water circulation takes away the heat of the cooling plate 5, and the cooling plate 5 reduces the temperature of the air. The blower 20 sprays the low-temperature air through the nozzle 22 to cool it, thereby achieving the purpose of high cooling efficiency and improving work efficiency. The water is cooled by the semiconductor refrigeration plate 8 to keep its water temperature stable, thereby ensuring the cooling efficiency.
[0030] refer to Figure 2The jet mechanism 13 includes a blower 20, which is bolted to the top of the shell 1, and the input end of the blower 20 has the surface of the cooling box 4, the output end of the blower 20 extends to the interior of the shell 1 and is connected to a diverter pipe 21, and the bottom of the diverter pipe 21 is connected to a jet head 22, and the jet head 22 is bolted to the inner wall of the shell 1. By setting the jet mechanism 13, cooling is facilitated.
[0031] refer to Figure 2 and Figure 4 The conveying mechanism 14 includes a transmission roller 23, both ends of which are rotatably connected to the inner wall of the shell 1, and the surface transmission of the transmission roller 23 is connected with a transmission belt 24. One end of the transmission roller 23 on the left is bolted to a second motor 25, and the second motor 25 is bolted to the surface of the shell 1. By setting up the conveying mechanism 14, the clinker can be transported and cooled easily, thereby improving the cooling efficiency.
[0032] refer to Figure 2 and Figure 4 The inner wall of the shell 1 is provided with a heat insulation layer 29, which prevents heat from dissipating.
[0033] refer to Figure 1 The surfaces of the cooling box 4 and the water tank 3 are both connected with valves 30, and the valves 30 are provided to facilitate drainage.
[0034] Example 2:
[0035] refer to Figure 1 、 2 and Figure 3 The top of the shell 1 is connected to a feed hopper 15, and the inner wall of the feed hopper 15 is rotatably connected to two crushing rollers 16. One end of the crushing roller 16 is fixedly sleeved with a gear 17, and the two gears 17 are meshed. One end of the crushing roller 16 is bolted to a first motor 18, and the first motor 18 is bolted to the surface of the feed hopper 15. A thickness control mechanism 19 is provided inside the shell 1. The first motor 18 rotates to rotate the crushing roller 16 and the gear 17 rotates. The rotation of the gear 17 drives another crushing roller 16 to rotate, so that the two crushing rollers 16 rotate relative to each other, and the clinker is crushed in a way that can achieve the purpose of crushing, breaking large pieces of clinker into small particles, and can increase the contact area between the clinker and the cooling air, thereby improving the cooling efficiency and making the clinker more evenly cooled to a suitable temperature.
[0036] refer to Figure 2 and Figure 4The thickness control mechanism 19 includes a third motor 26, which is bolted to the surface of the shell 1. The output end of the third motor 26 extends to the interior of the shell 1 and is bolted to a rotating shaft 27. The surface of the rotating shaft 27 is bolted to a spreading plate 28. By setting the thickness control mechanism 19, the thickness of the clinker is controlled to keep it consistent, thereby improving the uniformity of cooling.
[0037] refer to Figure 1 and Figure 2 A protective shell 31 is bolted to the top of the shell 1, and the blower 20 is located inside the protective shell 31. By setting the protective shell 31, the blower is protected.
[0038] Brief description of the usage process: the water pump 7 circulates the water in the water tank 3 through the cooling pipe 6, the cooling plate 5 absorbs the heat in the air to reduce its temperature, and the heat absorbed by the cooling plate 5 is taken away by the water in the cooling pipe 6 for circulating cooling, and the blower 20 transports the low-temperature air to the diversion pipe 21, which is sprayed out by the nozzle 22 to cool it, thereby achieving the purpose of high cooling efficiency and improving work efficiency. The water is cooled by the semiconductor refrigeration plate 8 to keep its water temperature stable, thereby ensuring the cooling efficiency. The heat generated by the semiconductor refrigeration plate 8 is quickly dissipated by the heat dissipation fan 11, ensuring the cooling efficiency of the semiconductor refrigeration plate 8, and convenient use; the first motor 18 rotates to drive the crushing roller 16 to rotate, the crushing roller 16 rotates to drive the gear 17 to rotate, the gear 17 rotates to drive another gear 17 to rotate, and the other gear 17 rotates to drive the other crushing roller 16 to rotate, so that the two crushing rollers 16 rotate relative to each other, crushing the clinker, which can achieve the purpose of crushing.
[0039] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A grate cooler for clinker cooling, comprising a housing (1), characterized in that: The surface of the shell (1) is connected to an air outlet pipe (2), the top of the shell (1) is bolted to a water tank (3) and a cooling box (4), the inner wall of the cooling box (4) is bolted to a cooling plate (5), the inner wall of the cooling plate (5) is fixedly sleeved with a cooling pipe (6), and one end of the cooling pipe (6) is connected to the surface of the water tank (3), the other end of the cooling pipe (6) extends to the interior of the water tank (3) and is connected to a water pump (7), and the water pump (7) is bolted to the inner wall of the water tank (3). A semiconductor refrigeration plate (8) is fixedly sleeved on the inner wall of the water tank (3), a heat exchange plate (9) is bolted to the bottom of the semiconductor refrigeration plate (8), a heat dissipation fin (10) is bolted to the top of the semiconductor refrigeration plate (8), a heat dissipation fan (11) is bolted to the surface of the semiconductor refrigeration plate (8), an air intake pipe (12) is connected to the top of the cooling box (4), an injection mechanism (13) is provided on the surface of the cooling box (4), and a transmission mechanism (14) is provided inside the shell (1).
2. The grate cooler for clinker cooling according to claim 1, characterized in that: The top of the shell (1) is connected to a feed hopper (15), and the inner wall of the feed hopper (15) is rotatably connected to two crushing rollers (16). One end of the crushing roller (16) is fixedly sleeved with a gear (17), and the two gears (17) are meshed. One end of the crushing roller (16) is bolted to a first motor (18), and the first motor (18) is bolted to the surface of the feed hopper (15). A thickness control mechanism (19) is provided inside the shell (1).
3. The grate cooler for clinker cooling according to claim 1, characterized in that: The jet mechanism (13) includes a blower (20), the blower (20) is bolted to the top of the shell (1), and the input end of the blower (20) has the surface of the cooling box (4), the output end of the blower (20) extends to the interior of the shell (1) and is connected to a shunt pipe (21), and the bottom of the shunt pipe (21) is connected to a jet head (22), and the jet head (22) is bolted to the inner wall of the shell (1).
4. The grate cooler for clinker cooling according to claim 1, characterized in that: The transmission mechanism (14) includes a transmission roller (23), both ends of which are rotatably sleeved with the inner wall of the housing (1), a transmission belt (24) is connected to the surface of the transmission roller (23), and a second motor (25) is bolted to one end of the transmission roller (23) on the left side, and the second motor (25) is bolted to the surface of the housing (1).
5. The grate cooler for clinker cooling according to claim 2, characterized in that: The thickness control mechanism (19) includes a third motor (26), the third motor (26) is bolted to the surface of the housing (1), the output end of the third motor (26) extends to the interior of the housing (1) and is bolted to a rotating shaft (27), and the surface of the rotating shaft (27) is bolted to a spreading plate (28).
6. The grate cooler for clinker cooling according to claim 1, characterized in that: The inner wall of the shell (1) is provided with a heat insulation layer (29).
7. The grate cooler for clinker cooling according to claim 1, characterized in that: The surfaces of the cooling box (4) and the water box (3) are both connected with valves (30).
8. The grate cooler for clinker cooling according to claim 3, characterized in that: A protective shell (31) is bolted to the top of the housing (1), and the blower (20) is located inside the protective shell (31).
Citation Information
Patent Citations
Grate cooler
CN218495847U