Lubricating grease test board
By designing a lubricating grease test bench to simulate reciprocating movement under different environments and load conditions, the problem of lubricating grease service life evaluation is solved, accurate testing and applicability analysis of lubricating grease performance is achieved, and the service life of micro-moving bearings is extended.
Patent Information
- Application Number
- CN202422024487.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The prior art cannot evaluate the service life of lubricating greases based on different usage environments and installation locations, resulting in wear and improper lubrication and maintenance of micro-bearing bearings.
A lubricating grease test bench is designed, including mounting bench, test bearings, shielding components and micro-moving components. By simulating reciprocating movements under different environments and load conditions, the performance and life of lubricating grease is tested.
It provides grease performance evaluation under different environments and load conditions to help select suitable grease, extend the service life of micro-bearing bearings and reduce wear.
Smart Images

Figure CN223205483U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lubricating grease testing, in particular to a lubricating grease testing bench. Background Art
[0002] During the installation of equipment, lubricating grease needs to be added to bearings, gears and other joints to achieve lubrication. Different lubricants have different physical properties, which results in different service lives of the lubricants.
[0003] Secondly, the service life of lubricating grease will also be different in different usage environments. For example, using lubricating grease at the seaside and in dry areas will have different salt content in the environment, which will make the service life of the lubricating grease different due to different environments.
[0004] At the same time, during the use of bearings, the usage status of the bearings is different in different installation positions. For example, micro bearings are installed in some installation positions, and the micro bearings will have a small range of deflection. If the service life of the lubricating grease is unknown in this state, the micro bearings will cause wear and tear, and the micro bearings cannot be lubricated and maintained.
[0005] During the use of existing lubricating grease, one can only use it with reference to the service life stated in the instruction manual, but cannot test its service life according to different use environments, which is inconvenient for the use of the lubricating grease. Utility Model Content
[0006] The purpose of this utility model is to provide a lubricating grease test bench to solve the above technical problems.
[0007] According to one aspect of the present invention, a lubricating grease test bench is provided, comprising:
[0008] The mounting table is provided with a test cavity;
[0009] a test bearing, disposed in the test cavity;
[0010] a shielding assembly, detachably disposed on the mounting platform and partially shielding the test cavity;
[0011] One end of the micro-motion component passes through the shielding component and extends into the test cavity to drive the test bearing to rotate back and forth. The two end surfaces of the test bearing are respectively in contact with the shielding component and the micro-motion component.
[0012] In at least one embodiment of the present application, the shielding component includes:
[0013] The cover body is provided with a communication hole, and one end of the micro-motion component passes through the communication hole and extends into the test cavity;
[0014] One end of the fastener abuts against the cover body, and the other end is threadedly connected to the mounting platform.
[0015] In at least one embodiment of the present application, a liquid injection port is provided on the cover body, one end of the liquid injection port is connected to an external peristaltic pump, and the other end is connected to the test cavity, so as to inject a salt-containing liquid into the test cavity.
[0016] In at least one embodiment of the present application, the micro-motion assembly includes:
[0017] a connecting shaft, one end of which is disposed in the test cavity and the other end of which passes through the communicating hole and extends to the outside;
[0018] a first hydraulic assembly, disposed at an end of the connecting shaft away from the cover body and rotatably connected to the connecting shaft;
[0019] The second hydraulic assembly is arranged at one end of the connecting shaft away from the cover body and is rotatably connected to the connecting shaft.
[0020] In at least one embodiment of the present application, the micro-motion assembly further includes:
[0021] a rotating plate, disposed at an end of the connecting shaft away from the cover body;
[0022] The first hydraulic assembly and the second hydraulic assembly are rotatably connected to two ends of the rotating plate respectively.
[0023] In at least one embodiment of the present application, the first hydraulic assembly and the second hydraulic assembly are symmetrically arranged on both sides of the connecting shaft.
[0024] In at least one embodiment of the present application, the first hydraulic assembly includes a first hydraulic cylinder, a first mounting plate, and a first hydraulic push rod, wherein the first hydraulic cylinder and the first hydraulic push rod are both disposed on the first mounting plate, and the first hydraulic cylinder is in communication with the first hydraulic push rod;
[0025] The second hydraulic assembly includes a second hydraulic cylinder, a second mounting plate and a second hydraulic push rod. The second hydraulic cylinder and the second hydraulic push rod are both arranged on the second mounting plate. The second hydraulic cylinder is connected to the second hydraulic push rod. The first hydraulic push rod and the second hydraulic push rod are both rotatably connected to the connecting shaft.
[0026] In at least one embodiment of the present application, the micro-motion assembly further includes:
[0027] A fixed plate is provided at one end of the connecting shaft away from the first hydraulic component. A mounting groove is provided on the side of the connecting shaft close to the fixed plate. The test bearing is sleeved on the connecting shaft. The test bearing is located in the mounting groove. Both ends of the test bearing are respectively in contact with the fixed plate and the cover body.
[0028] In at least one embodiment of the present application, the mounting platform is formed with an accommodating space, and the accommodating space is communicated with the test cavity;
[0029] The lubricating grease test bench also includes:
[0030] A hydraulic cylinder has one end disposed in the accommodating space and the other end penetrating the accommodating space and extending into the test cavity to abut against the fixing plate, so as to apply pressure to the test bearing.
[0031] In at least one embodiment of the present application, the hydraulic cylinder is provided with a connecting hole, and the connecting hole is communicated with an external hydraulic station.
[0032] The implementation of the present invention will have the following beneficial effects:
[0033] In the lubricating grease test bench of this embodiment, the test bearing is installed in the test cavity, and the shielding assembly is installed on the mounting table. A portion of the micro-motion assembly passes through the shielding assembly and contacts the test bearing. The lubricating grease to be tested is applied to the contact surface of the test bearing, and the micro-motion assembly is started to drive the test bearing to perform reciprocating motion. Driven by the micro-motion assembly, the test bearing continues to perform reciprocating motion at a small angle. After the test is completed, the performance and service life of the lubricating grease are analyzed based on the collected data. By adjusting the environmental conditions in the test cavity, the performance of the lubricating grease in different environments can be tested, providing a reference for practical applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0035] Figure 1 This is a structural diagram of a lubricating grease test bench according to an embodiment of the present invention;
[0036] Figure 2 for Figure 1 Exploded view of the lubricating grease test bench in;
[0037] Figure 3 for Figure 1Cross-sectional view of the lubricating grease test bench in;
[0038] Figure 4 for Figure 2 Structural diagram of the micro-motion component in ;
[0039] Figure 5 for Figure 2 The structural diagram of the occlusion component in ;
[0040] Figure 6 for Figure 1 Another angle diagram of the structure of the lubricating grease test bench.
[0041] Among them: 100, lubricating grease test bench;
[0042] 110, mounting platform; 110a, test chamber; 110b, accommodation space;
[0043] 120. Test bearings;
[0044] 130, shielding assembly; 131, cover; 131a, communication hole; 132, fastener; 131b, liquid injection port;
[0045] 140, micro-motion assembly; 141, connecting shaft; 142, first hydraulic assembly; 143, second hydraulic assembly; 144, rotating plate; 1421, first hydraulic cylinder; 1422, first mounting plate; 1423, first hydraulic push rod; 1431, second hydraulic cylinder; 1432, second mounting plate; 1433, second hydraulic push rod; 145, fixed plate; 141a, mounting slot;
[0046] 150. Hydraulic cylinder; 150a. Connecting hole. DETAILED DESCRIPTION
[0047] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure of the present invention.
[0048] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.
[0049] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0050] Please refer to Figure 1-Figure 3 An embodiment of the present invention provides a lubricating grease test bench 100, the lubricating grease test bench 100 comprising:
[0051] The mounting platform 110 is provided with a test cavity 110a;
[0052] A test bearing 120 is disposed in the test cavity 110a;
[0053] A shielding assembly 130 is detachably mounted on the mounting platform 110 and partially shields the test cavity 110a;
[0054] One end of the micro-motion component 140 passes through the shielding component 130 and extends into the test cavity 110a to drive the test bearing 120 to rotate back and forth. The two end surfaces of the test bearing 120 respectively abut against the shielding component 130 and the micro-motion component 140.
[0055] In this embodiment, the test bearing 120 is installed in the test cavity 110a, and the shielding assembly 130 is installed on the mounting platform 110. A portion of the fine motion assembly 140 passes through the shielding assembly 130 and contacts the test bearing 120.
[0056] The lubricating grease to be tested is applied to the contact surface of the test bearing 120 , and the micro-motion component 140 is started to drive the test bearing 120 to reciprocate. Driven by the micro-motion component 140 , the test bearing 120 continues to reciprocate at a small angle.
[0057] After the test, the performance and service life of the lubricant are analyzed based on the collected data.
[0058] By adjusting the environmental conditions in the test chamber 110a, the performance of the lubricating grease in different environments can be tested, providing a reference for practical applications.
[0059] In at least one embodiment of the present application, the shielding assembly 130 includes:
[0060] The cover 131 defines a communication hole 131 a , through which one end of the micro-motion assembly 140 extends into the test cavity 110 a .
[0061] One end of the fastener 132 abuts against the cover 131 , and the other end is threadedly connected to the mounting platform 110 .
[0062] In at least one embodiment of the present application, a liquid injection port 131b is provided on the cover body 131, one end of the liquid injection port 131b is connected to an external peristaltic pump, and the other end is connected to the test cavity 110a, so as to inject a salt-containing liquid into the test cavity 110a.
[0063] In this embodiment, first, the test bearing 120 is installed in the test cavity 110a, and the shielding assembly 130 is used to cover the test cavity 110a. The fasteners 132 secure the cover 131 to the mounting platform 110 to ensure the sealing of the test cavity 110a.
[0064] A portion of the fine motion component 140 enters the test cavity 110 a through the communicating hole 131 a and contacts the test bearing 120 , so that the fine motion component 140 drives the test bearing 120 to perform reciprocating rotation within a certain angular range.
[0065] A saline liquid or other specific liquid is injected into the test cavity 110a through the liquid injection port 131b. The peristaltic pump controls the inflow of the liquid and adjusts the environmental conditions in the test cavity 110a.
[0066] The fine motion assembly 140 is started, and the test bearing 120 performs reciprocating motion under the drive of the fine motion assembly 140. The performance and durability of the lubricating grease are tested under different environmental conditions (such as a high salinity environment).
[0067] After the test is completed, the performance data of the lubricating grease under different conditions is collected and its service life and applicability are analyzed. For example, the wear of the test bearing 120 is measured to obtain the lubricating performance and lubricating durability of the lubricating grease.
[0068] Different environmental conditions, such as high salinity or high humidity, can be simulated through the liquid injection port 131b and the peristaltic pump, which helps to evaluate the performance of lubricating grease in various actual use environments.
[0069] The cover 131 is a circular plate, the communicating hole 131 a is a through hole, the fastener 132 is a bolt, and the liquid injection port 131 b is a through hole.
[0070] In at least one embodiment of the present application, the micro-motion assembly 140 includes:
[0071] A connecting shaft 141, one end of which is disposed in the test cavity 110a and the other end of which extends through the communicating hole 131a to the outside;
[0072] A first hydraulic assembly 142 is provided at an end of the connecting shaft 141 away from the cover 131 and is rotatably connected to the connecting shaft 141;
[0073] The second hydraulic assembly 143 is disposed at an end of the connecting shaft 141 away from the cover body 131 and is rotatably connected to the connecting shaft 141 .
[0074] In at least one embodiment of the present application, the micro-motion assembly 140 further includes:
[0075] The rotating plate 144 is provided at an end of the connecting shaft 141 away from the cover 131;
[0076] The first hydraulic assembly 142 and the second hydraulic assembly 143 are rotatably connected to two ends of the rotating plate 144 .
[0077] In at least one embodiment of the present application, the first hydraulic assembly 142 and the second hydraulic assembly 143 are symmetrically arranged on both sides of the connecting shaft 141 .
[0078] In at least one embodiment of the present application, the first hydraulic assembly 142 includes a first hydraulic cylinder 1421, a first mounting plate 1422, and a first hydraulic push rod 1423. The first hydraulic cylinder 1421 and the first hydraulic push rod 1423 are both disposed on the first mounting plate 1422, and the first hydraulic cylinder 1421 is in communication with the first hydraulic push rod 1423.
[0079] The second hydraulic assembly 143 includes a second hydraulic cylinder 1431, a second mounting plate 1432 and a second hydraulic push rod 1433. The second hydraulic cylinder 1431 and the second hydraulic push rod 1433 are both arranged on the second mounting plate 1432. The second hydraulic cylinder 1431 is connected to the second hydraulic push rod 1433. The first hydraulic push rod 1423 and the second hydraulic push rod 1433 are both rotatably connected to the connecting shaft 141.
[0080] In this embodiment, the hydraulic system is started, and the first and second hydraulic components 143 work together. The first hydraulic cylinder 1421 pushes the first hydraulic push rod 1423 to move to drive the rotating plate 144 to rotate; then the second hydraulic cylinder 1431 pushes the second hydraulic push rod 1433 to move to drive the rotating plate 144 to rotate in the opposite direction, so that the connecting shaft 141 rotates back and forth.
[0081] The movement of the connecting shaft 141 is transmitted to the test bearing 120 in the test cavity 110 a through the communicating hole 131 a , driving the test bearing 120 to perform the required reciprocating motion.
[0082] By adjusting the pressure and thrust of the hydraulic system, different operating conditions can be simulated, such as the performance of lubricating grease under different load or speed conditions.
[0083] The hydraulic system in the micro-motion assembly 140 can provide precise force and motion control, capable of simulating very fine movements.
[0084] By adjusting the parameters of the hydraulic components, a variety of working conditions can be simulated, ranging from slight swings to large-angle swings, to fully evaluate the performance of the lubricating grease.
[0085] The symmetrical design of the first and second hydraulic assemblies 143 allows the connecting shaft 141 to be evenly stressed during movement, thereby reducing vibration and wear of the test device and improving test stability and data reliability.
[0086] It should be noted that the first hydraulic assembly 142 and the second hydraulic assembly 143 are both rotatably connected to the rotating plate 144 via two rotating shafts.
[0087] The connecting shaft 141 is rod-shaped, the first mounting plate 1422 is plate-shaped, the second mounting plate 1432 is plate-shaped, and the rotating plate 144 is an arc-shaped plate.
[0088] In at least one embodiment of the present application, the micro-motion assembly 140 further includes:
[0089] The fixing plate 145 is provided at one end of the connecting shaft 141 away from the first hydraulic assembly 142. A mounting groove 141a is provided on the side of the connecting shaft 141 close to the fixing plate 145. The test bearing 120 is sleeved on the connecting shaft 141. The test bearing 120 is located in the mounting groove 141a. The two ends of the test bearing 120 are respectively in contact with the fixing plate 145 and the cover body 131.
[0090] In this embodiment, test bearing 120 is first installed in mounting groove 141a of connecting shaft 141. A fixing plate 145 is provided at one end of connecting shaft 141 to provide stable support. The ends of test bearing 120 abut against fixing plate 145 and cover 131, respectively, ensuring its fixed position.
[0091] The fine motion assembly 140 (including the connecting shaft 141, the hydraulic assembly, etc.) is activated to drive the test bearing 120 to perform reciprocating rotation. Since the test bearing 120 is located in the mounting groove 141a, its motion trajectory is precisely controlled.
[0092] During the test, the movement of the test bearing 120 will be affected by the lubricating grease. The micro-motion component 140 evaluates the performance of the lubricating grease by measuring parameters such as friction and temperature change of the bearing.
[0093] After the test is completed, data such as the wear of the lubricant and the lubrication effect are collected and analyzed to provide a basis for the selection of the lubricant.
[0094] The test bearing 120 is ensured to maintain a stable position and state during the test. The fixing plate 145 provides stable support, and the mounting groove 141a ensures the position accuracy of the test bearing 120, reduces vibration and error during the test, and provides more reliable data.
[0095] By accurately positioning the fixing plate 145 and the mounting groove 141 a , the test bench can simulate the bearing state in actual working conditions and provide a real and effective testing environment.
[0096] The fixing plate 145 is a circular plate, and the mounting groove 141 a is an annular groove provided on the outer circumferential surface of the connecting shaft 141 .
[0097] In at least one embodiment of the present application, the mounting platform 110 is formed with an accommodating space 110 b , and the accommodating space 110 b is communicated with the testing cavity 110 a ;
[0098] The lubricating grease test bench 100 further includes:
[0099] One end of the hydraulic cylinder 150 is disposed in the accommodating space 110 b , and the other end thereof penetrates the accommodating space 110 b and extends into the testing cavity 110 a to abut against the fixing plate 145 , so as to apply pressure to the testing bearing 120 .
[0100] In at least one embodiment of the present application, the hydraulic cylinder 150 is provided with a connecting hole 150 a , and the connecting hole 150 a is connected to an external hydraulic station.
[0101] In this embodiment, the external hydraulic station supplies hydraulic oil to the hydraulic cylinder 150 through the connection hole 150 a to adjust the internal pressure of the hydraulic cylinder 150 .
[0102] The push rod of the hydraulic cylinder 150 pushes the fixed plate 145 to apply a predetermined pressure to the test bearing 120. This pressure can simulate different load conditions in actual applications and test the performance of the lubricating grease.
[0103] Under the applied pressure, the test equipment is started to test the lubricating grease, including friction coefficient, wear rate, etc.
[0104] After the test is completed, data is collected and analyzed to analyze the performance of the lubricant under different pressure conditions.
[0105] The hydraulic cylinder 150 provides a controllable pressure application means, so that the test bench can simulate different pressure conditions that may be encountered in actual use.
[0106] The combination of the hydraulic cylinder 150 and the hydraulic station allows for precise control of the pressure applied to the test bearing 120 , thereby testing the performance of the lubricating grease at different pressures.
[0107] By precisely controlling the pressure, the test bench can provide more stable and repeatable test conditions, reduce the impact of external factors on test results, and improve data reliability and accuracy.
[0108] By testing the performance of lubricants under different pressure conditions, users can better select lubricants suitable for specific working conditions and improve the performance and life of equipment.
[0109] The accommodating space 110b is an open space.
[0110] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.
Claims
1. A lubricating grease test bench, characterized in that: The lubricating grease test bench comprises: The mounting table is provided with a test cavity; a test bearing, disposed in the test cavity; a shielding assembly, detachably disposed on the mounting platform and partially shielding the test cavity; One end of the micro-motion component passes through the shielding component and extends into the test cavity to drive the test bearing to rotate back and forth. The two end surfaces of the test bearing are respectively in contact with the shielding component and the micro-motion component.
2. The lubricating grease test bench according to claim 1, characterized in that: The shielding component includes: The cover body is provided with a communication hole, and one end of the micro-motion component passes through the communication hole and extends into the test cavity; One end of the fastener abuts against the cover body, and the other end is threadedly connected to the mounting platform.
3. The lubricating grease test bench according to claim 2, characterized in that: The cover body is provided with a liquid injection port, one end of which is communicated with an external peristaltic pump, and the other end of which is communicated with the test cavity, so as to inject a salt-containing liquid into the test cavity.
4. The lubricating grease test bench according to claim 2, characterized in that: The micro-motion component comprises: a connecting shaft, one end of which is disposed in the test cavity and the other end of which passes through the communicating hole and extends to the outside; a first hydraulic assembly, disposed at an end of the connecting shaft away from the cover body and rotatably connected to the connecting shaft; The second hydraulic assembly is arranged at one end of the connecting shaft away from the cover body and is rotatably connected to the connecting shaft.
5. The lubricating grease test bench according to claim 4, characterized in that: The micro-motion assembly further comprises: a rotating plate, disposed at an end of the connecting shaft away from the cover body; The first hydraulic assembly and the second hydraulic assembly are rotatably connected to two ends of the rotating plate respectively.
6. The lubricating grease test bench according to claim 5, characterized in that: The first hydraulic assembly and the second hydraulic assembly are symmetrically arranged on both sides of the connecting shaft.
7. The lubricating grease test bench according to claim 4, characterized in that: The first hydraulic assembly includes a first hydraulic cylinder, a first mounting plate, and a first hydraulic push rod. The first hydraulic cylinder and the first hydraulic push rod are both arranged on the first mounting plate, and the first hydraulic cylinder is in communication with the first hydraulic push rod. The second hydraulic assembly includes a second hydraulic cylinder, a second mounting plate and a second hydraulic push rod. The second hydraulic cylinder and the second hydraulic push rod are both arranged on the second mounting plate. The second hydraulic cylinder is connected to the second hydraulic push rod. The first hydraulic push rod and the second hydraulic push rod are both rotatably connected to the connecting shaft.
8. The lubricating grease test bench according to claim 4, characterized in that: The micro-motion assembly further comprises: A fixed plate is provided at one end of the connecting shaft away from the first hydraulic component. A mounting groove is provided on the side of the connecting shaft close to the fixed plate. The test bearing is sleeved on the connecting shaft. The test bearing is located in the mounting groove. Both ends of the test bearing are respectively in contact with the fixed plate and the cover body.
9. The lubricating grease test bench according to claim 8, characterized in that: The mounting platform is formed with an accommodating space, and the accommodating space is communicated with the test cavity; The lubricating grease test bench also includes: A hydraulic cylinder has one end disposed in the accommodating space and the other end penetrating the accommodating space and extending into the test cavity to abut against the fixing plate, so as to apply pressure to the test bearing.
10. The lubricating grease test bench according to claim 9, characterized in that: The hydraulic cylinder is provided with a connecting hole, and the connecting hole is communicated with an external hydraulic station.