Ultra-high-efficiency three-phase asynchronous motor with heat dissipation bearing structure

By designing a coolant circulation heat dissipation and lubricating fluid delivery system, the problem of high temperature damage to the bearings of three-phase asynchronous motors is solved, efficient heat dissipation and lubrication of the bearings are achieved, and service life is extended.

CN223206965UActive Publication Date: 2025-08-08XIANGYANG SHIYANG ELECTROMOTOR
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422451458.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-08
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing three-phase asynchronous motors work for a long time at high speeds, and the bearings are easily damaged due to high temperatures, resulting in a shortened service life.

Method used

A three-phase asynchronous motor with a heat dissipation bearing structure is designed. The circulating heat dissipation of the coolant is achieved through the combination of a liquid extraction tube, a micro-liquid pump, a liquid inlet tube, a heat dissipation shell and a liquid outlet tube. Combined with the retaining ring, an oil inlet tube and an oil outlet tube, the lubricating liquid is transported and discharged, forming circulating heat dissipation and lubrication of the bearing.

Benefits of technology

Effectively prevent the bearing temperature from being too high, improve the service life of the bearing, and assist heat dissipation through the heat dissipation effect of the lubricant to extend the service life of the bearing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223206965U_ABST
    Figure CN223206965U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of three-phase asynchronous motors, in particular to an ultra-high-efficiency three-phase asynchronous motor with a heat dissipation bearing structure, which comprises a box body and a motor main body, the inner wall of the box body is fixedly communicated with a liquid pumping pipe, and the top end of the liquid pumping pipe is fixedly provided with a miniature liquid pump; a liquid inlet pipe is fixedly installed at the output end of the micro liquid pump, the other end of the liquid inlet pipe fixedly communicates with a heat dissipation shell, a liquid outlet pipe fixedly communicates with the outer surface of the heat dissipation shell, and through cooperation of the micro liquid pump and a liquid extraction pipe, cooling liquid in the box body is extracted and output into the liquid inlet pipe through the micro liquid pump; and the cooling liquid is discharged through the liquid outlet pipe installed on the other side of the heat dissipation shell, the cooling liquid is conveyed into the box body through the liquid outlet pipe, and circulation is carried out, so that the effect that the device can carry out circulating heat dissipation on the motor bearing is achieved, the temperature of the bearing can be prevented from being too high, and the service life of the bearing is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of three-phase asynchronous motors, in particular to an ultra-high efficiency three-phase asynchronous motor with a heat dissipation bearing structure. Background Art

[0002] Bearings are an important component in modern mechanical equipment. Their main function is to support mechanical rotating bodies, reduce the friction coefficient during their movement, and ensure their rotation accuracy. They are mainly used in the output shaft position of motors.

[0003] The three-phase asynchronous motor is a type of induction motor. It is a type of motor that is powered by a 380V three-phase AC current. Since the rotor and stator rotating magnetic field of the three-phase asynchronous motor rotate in the same direction and at different speeds, there is a slip rate, so it is called a three-phase asynchronous motor. The speed of the rotor of the three-phase asynchronous motor is lower than the speed of the rotating magnetic field. The rotor winding generates electromotive force and current due to the relative motion between the rotor and the magnetic field, and interacts with the magnetic field to generate electromagnetic torque to achieve energy conversion.

[0004] However, when the existing three-phase asynchronous motor is working, the motor speed is high and the working time is long. The internal bearings work for a long time and the temperature is high, which can easily cause damage to the bearings and reduce the service life of the bearings. Therefore, the bearings need to be cooled.

[0005] Therefore, a new solution needs to be proposed to solve this problem. Utility Model Content

[0006] In view of the above background technology, the prior art has the disadvantages that when the bearing temperature is high, the bearing cannot be cooled down, which easily causes bearing damage.

[0007] The utility model discloses an ultra-high-efficiency three-phase asynchronous motor with a heat dissipation bearing structure, comprising a box body and a motor body, the inner wall of the box body is fixedly connected with a liquid pumping pipe, the top end of the liquid pumping pipe is fixedly installed with a micro liquid pump, the output end of the micro liquid pump is fixedly installed with a liquid inlet pipe, the other end of the liquid inlet pipe is fixedly connected with a heat dissipation shell, the outer surface of the heat dissipation shell is fixedly connected with a liquid outlet pipe, the bottom end of the liquid outlet pipe is fixedly connected with the interior of the box body, and the front side of the box body is fixedly connected to the back side of the micro liquid pump.

[0008] Furthermore, a liquid inlet head is fixedly installed on the left side of the box body, and a liquid outlet head is fixedly installed on the bottom surface of the box body.

[0009] Furthermore, an output shaft is fixedly installed inside the motor body, a protective shell is fixedly installed on the left side of the motor body, and the outer surface of the protective shell is fixedly connected to the upper surface of the box body.

[0010] Furthermore, an oil cavity is opened on the right side of the protective shell, two retaining rings are provided on the inner wall of the oil cavity, and an oil inlet pipe and an oil outlet pipe are fixedly connected to the inner wall of the oil cavity.

[0011] Furthermore, an inner ring is fixedly mounted on the outer surface of the output shaft, rolling elements arranged at equal distances are in contact with the outer surface of the inner ring, and a retaining frame is provided inside the oil cavity.

[0012] Furthermore, the outer surface of each rolling body is sleeved with the inner wall of the retaining frame, the inner wall of the oil cavity is provided with an outer ring, and the outer surface of each rolling body is in contact with the inner wall of the outer ring.

[0013] Furthermore, an annular groove is formed on the inner wall of the oil cavity, and the inner wall of the annular groove is fixedly connected to the outer surface of the heat dissipation shell.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] 1. The utility model is provided with a liquid extraction pipe, a micro liquid pump, a liquid inlet pipe, a heat dissipation shell, a liquid outlet pipe and other components. The micro liquid pump and the liquid extraction pipe cooperate to extract the coolant inside the box body, output it to the inside of the liquid inlet pipe through the micro liquid pump, and then it is transmitted to the inside of the heat dissipation shell. The coolant is discharged through the liquid outlet pipe installed on the other side of the heat dissipation shell, and the coolant is transported to the inside of the box body through the liquid outlet pipe. The cycle is repeated to achieve the effect of circulating heat dissipation of the motor bearings by this device, thereby preventing the bearing temperature from being too high and improving the service life of the bearings.

[0016] 2. The utility model provides components such as a retaining ring, an oil inlet pipe, and an oil outlet pipe, installs a protective shell and opens an oil outlet chamber on the right side of the protective shell, installs a bearing consisting of an inner ring, a rolling element, a retaining frame and an outer ring inside the oil chamber, installs a retaining ring and opens through holes of equal distance on the surface of the retaining ring, connects the oil inlet pipe and the oil outlet pipe to the oil chamber, inputs lubricating liquid through the oil inlet pipe, and the lubricating liquid enters the interior of the oil chamber. The lubricating liquid contacts the bearing through the through holes opened on the surface of the retaining ring, thereby achieving lubrication of the bearing. The lubricating liquid has a certain heat dissipation effect, which can assist the heat dissipation shell in dissipating heat from the bearing, and waste liquid is easily discharged through the oil outlet pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the connection structure between the rolling element and the cage of the utility model;

[0021] Figure 4 This is a structural schematic diagram of the connection relationship between the liquid inlet pipe and the heat dissipation shell of the utility model.

[0022] In the figure: 1. Box body; 2. Liquid extraction pipe; 3. Micro liquid pump; 4. Liquid inlet pipe; 5. Heat dissipation shell; 6. Liquid outlet pipe; 7. Liquid inlet head; 8. Liquid outlet head; 9. Motor body; 10. Output shaft; 11. Protective shell; 12. Oil chamber; 13. Retaining ring; 14. Oil inlet pipe; 15. Oil outlet pipe; 16. Inner ring; 17. Rolling element; 18. Cage; 19. Outer ring; 20. Annular groove. DETAILED DESCRIPTION

[0023] The following diagrams illustrate various embodiments of the present invention. For clarity, many physical details will be included in the following description. However, it should be understood that these physical details are not intended to limit the present invention. In other words, in some embodiments of the present invention, these physical details are not essential. Furthermore, to simplify the illustrations, some commonly used structures and components are depicted in a simplified schematic manner.

[0024] See also Figure 3 、 Figure 4 The utility model is an ultra-high efficiency three-phase asynchronous motor with a heat dissipation bearing structure, comprising a box body 1 and a motor body 9. The inner wall of the box body 1 is fixedly connected with a liquid extraction pipe 2, the liquid extraction pipe 2 is installed on the side of the box body 1, and the liquid extraction pipe 2 is extended to the interior of the box body 1 to achieve the positioning and installation effect of the liquid extraction pipe 2, and a micro liquid pump 3 is fixedly installed on the top of the liquid extraction pipe 2, and the micro liquid pump 3 is connected to the liquid extraction pipe 2. Through the cooperation of the micro liquid pump 3 and the liquid extraction pipe 2, the coolant inside the box body 1 can be extracted through the liquid extraction pipe 2 to achieve the coolant transfer effect.

[0025] In this embodiment, the output end of the micro liquid pump 3 is fixedly installed with a liquid inlet pipe 4, and the liquid inlet pipe 4 is installed at the output end of the micro liquid pump 3 to achieve a positioning installation effect of the liquid inlet pipe 4. Through the cooperation of the micro liquid pump 3 and the liquid inlet pipe 4, the drawn coolant can be transferred, and the other end of the liquid inlet pipe 4 is fixedly connected to the heat dissipation shell 5. The heat dissipation shell 5 is installed at the other end of the liquid inlet pipe 4, and the two are set to be fixedly connected. The coolant can be transferred to the interior of the heat dissipation shell 5 through the liquid inlet pipe 4, and the heat dissipation shell 5 can conduct the cold temperature of the coolant to the surface of the bearing, thereby achieving a cooling effect on the bearing.

[0026] like Figure 4 As shown, the outer surface of the heat dissipation shell 5 is fixedly connected with a liquid outlet pipe 6, and the liquid outlet pipe 6 is installed on the outer surface of the heat dissipation shell 5, and is set to be fixedly connected to achieve the positioning effect of the liquid outlet pipe 6, and the bottom end of the liquid outlet pipe 6 is fixedly connected to the interior of the box body 1, and the interior of the box body 1 is connected to the bottom end of the liquid outlet pipe 6. After the coolant passes through the heat dissipation shell 5, it is immediately discharged into the interior of the box body 1 again through the liquid outlet pipe 6, and then the coolant is extracted again through the micro liquid pump 3 to achieve a circulating heat dissipation effect on the bearing, and the front of the box body 1 is fixedly connected to the back of the micro liquid pump 3, and the front of the box body 1 is connected to the back of the micro liquid pump 3 to achieve a supporting and installation effect for the micro liquid pump 3.

[0027] In this embodiment, a liquid inlet head 7 is fixedly installed on the left side of the box body 1. The liquid inlet head 7 is installed on the left side of the box body 1 to achieve a positioning installation effect of the liquid inlet head 7. The liquid inlet head 7 is used to facilitate the addition of coolant to the inside of the box body 1. A liquid outlet head 8 is fixedly installed on the bottom surface of the box body 1. The liquid outlet head 8 is set on the bottom surface of the box body 1 to achieve a positioning installation effect of the liquid outlet head 8. The used coolant can be discharged through the liquid outlet head 8, which facilitates the replacement of the coolant inside the box body 1.

[0028] Combine Figure 1 and Figure 2 An output shaft 10 is fixedly installed inside the motor body 9. The output shaft 10 is installed inside the motor body 9. The rotation effect of the output shaft 10 is achieved through the motor body 9. A protective shell 11 is fixedly installed on the left side of the motor body 9. The protective shell 11 is installed on the left side of the motor body 9 by bolts to achieve the positioning and installation effect of the protective shell 11. The outer surface of the protective shell 11 is fixedly connected to the upper surface of the box body 1. The outer surface of the protective shell 11 is connected to the upper surface of the box body 1 to achieve the positioning and installation effect of the box body 1 and can ensure the stability of the box body 1.

[0029] In a preferred embodiment, an oil chamber 12 is provided on the right side of the protective shell 11, and the oil chamber 12 is provided on the right side of the protective shell 11 to achieve a positioning effect of the oil chamber 12. Two retaining rings 13 are provided on the inner wall of the oil chamber 12, and the retaining rings 13 are installed inside the oil chamber 12 to achieve a positioning and installation effect of the retaining rings 13. A through hole is provided on the surface of the retaining ring 13 to facilitate the passage of lubricating liquid. The inner wall of the oil chamber 12 is fixedly connected with an oil inlet pipe 14 and an oil outlet pipe 15, and the oil inlet pipe 14 and the oil outlet pipe 15 are installed on the upper and lower sides of the oil chamber 12. The oil inlet pipe 14 and the oil outlet pipe 15 facilitate the entry and exit of lubricating liquid, and then the retaining ring 13 can be used to lubricate the bearings inside the protective shell 11.

[0030] In this embodiment, an inner ring 16 is fixedly mounted on the outer surface of the output shaft 10. The inner ring 16 is mounted on the surface of the output shaft 10. The rotation of the inner ring 16 can be achieved by rotating the output shaft 10. The outer surface of the inner ring 16 is in contact with rolling elements 17 arranged at equal distances. A retainer 18 is provided inside the oil chamber 12. The rolling elements 17 and the retainer 18 are placed on the outside of the inner ring 16 and are connected to the retainer 18.

[0031] In a preferred embodiment, the outer surface of each rolling element 17 is nested with the inner wall of the retaining frame 18. The retaining frame 18 can ensure that the rolling element 17 will not be misaligned, thereby achieving a limiting effect on the rolling element 17. The inner wall of the oil chamber 12 is provided with an outer ring 19. The outer surface of each rolling element 17 contacts the inner wall of the outer ring 19. The outer ring 19 is placed on the inner wall of the oil chamber 12, and the rolling element 17 contacts the inner wall of the outer ring 19. The bearing is composed of the inner ring 16, the rolling element 17, the retaining frame 18 and the outer ring 19.

[0032] In this embodiment, an annular groove 20 is provided on the inner wall of the oil chamber 12. The annular groove 20 is provided on the inner wall of the oil chamber 12 to achieve a positioning effect of the annular groove 20. The inner wall of the annular groove 20 is fixedly connected to the outer surface of the heat dissipation shell 5. The inner wall of the annular groove 20 is connected to the heat dissipation shell 5, and the positioning and installation effect of the heat dissipation shell 5 is achieved through the fixed connection therebetween.

[0033] The above description is merely an embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be included within the scope of the claims of the present invention.

Claims

1. An ultra-high efficiency three-phase asynchronous motor with a heat dissipation bearing structure, comprising a housing (1) and a motor body (9), characterized in that: The inner wall of the box (1) is fixedly connected to a liquid extraction pipe (2), a micro liquid pump (3) is fixedly installed on the top end of the liquid extraction pipe (2), a liquid inlet pipe (4) is fixedly installed on the output end of the micro liquid pump (3), the other end of the liquid inlet pipe (4) is fixedly connected to a heat dissipation shell (5), the outer surface of the heat dissipation shell (5) is fixedly connected to a liquid outlet pipe (6), the bottom end of the liquid outlet pipe (6) is fixedly connected to the interior of the box (1), and the front of the box (1) is fixedly connected to the back of the micro liquid pump (3).

2. The ultra-high efficiency three-phase asynchronous motor with a heat dissipation bearing structure according to claim 1, characterized in that: A liquid inlet head (7) is fixedly mounted on the left side of the box body (1), and a liquid outlet head (8) is fixedly mounted on the bottom surface of the box body (1).

3. The ultra-high efficiency three-phase asynchronous motor with a heat dissipation bearing structure according to claim 1, characterized in that: An output shaft (10) is fixedly installed inside the motor body (9), a protective shell (11) is fixedly installed on the left side of the motor body (9), and the outer surface of the protective shell (11) is fixedly connected to the upper surface of the box body (1).

4. The ultra-high efficiency three-phase asynchronous motor with a heat dissipation bearing structure according to claim 3, characterized in that: An oil chamber (12) is provided on the right side of the protective shell (11), two retaining rings (13) are provided on the inner wall of the oil chamber (12), and an oil inlet pipe (14) and an oil outlet pipe (15) are fixedly connected to the inner wall of the oil chamber (12).

5. The ultra-high efficiency three-phase asynchronous motor with a heat dissipation bearing structure according to claim 4, characterized in that: An inner ring (16) is fixedly mounted on the outer surface of the output shaft (10), and rolling bodies (17) arranged at equal distances are in contact with the outer surface of the inner ring (16). A retainer (18) is provided inside the oil chamber (12).

6. The ultra-high efficiency three-phase asynchronous motor with a heat dissipation bearing structure according to claim 5, characterized in that: The outer surface of each rolling body (17) is sleeved with the inner wall of the retaining frame (18), the inner wall of the oil cavity (12) is provided with an outer ring (19), and the outer surface of each rolling body (17) is in contact with the inner wall of the outer ring (19).

7. The ultra-high efficiency three-phase asynchronous motor with a heat dissipation bearing structure according to claim 4, characterized in that: An annular groove (20) is formed on the inner wall of the oil cavity (12), and the inner wall of the annular groove (20) is fixedly connected to the outer surface of the heat dissipation shell (5).