Production device of rebaudioside B

Through the improved rebaudioside B production device, the water washing and insulation treatment of anion exchange resin column, combined with acid regulation and filtration, the problems of high production costs and insufficient output are solved, and high-purity rebaudioside B are achieved efficiently.

CN223209025UActive Publication Date: 2025-08-12DONGTAI HAORUI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422358862.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-12
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

In the prior art, rebaudioside B has high production costs and the output cannot meet the demand.

Method used

A production device of Rebaudioside B, including dissolution tank, anion exchange resin column, concentration tank, regulation tank, filter and dryer, is adopted to improve product yield and purity through water washing and insulation treatment of the anion exchange resin column, combined with acid regulation and filtration, to improve product yield and purity.

Benefits of technology

It reduces production costs, improves the yield and purity of rebaudioside B, and shortens the production cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rebaudioside B production device, and relates to the technical field of rebaudioside B. An inlet of a dissolving tank is respectively communicated with a stevioside RA tank and a salt liquid tank, an outlet of the dissolving tank is communicated with an anion exchange resin column, an outlet of the anion exchange resin column is communicated with an effluent tank, and an outlet of the effluent tank is communicated with a concentration tank; an outlet of the concentration tank is communicated with an adjusting tank, an inlet of the adjusting tank is communicated with an acid liquor tank, an outlet of the adjusting tank is communicated with a filter, a solid-phase outlet of the filter is communicated with a dryer, and an outlet of the dryer is communicated with a rebaudioside B tank. The rebaudioside A which is relatively low in price and rich in resource is adopted as the raw material, so that the production cost is reduced, and meanwhile, the yield and the purity of the obtained rebaudioside B product are high.
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Description

Technical Field

[0001] The utility model relates to the technical field of rebaudioside B production, in particular to a rebaudioside B production device. Background Art

[0002] Stevia is a new natural sweetener extracted from the herb Stevia rebaudiana (also known as stevia leaf), a member of the Asteraceae family. Stevia has been used in South America for centuries as a medicinal herb and sugar substitute. International sweetener industry data indicates that steviol glycosides are widely used in food, beverages, and seasonings across Asia, North America, South America, and the European Union. China is the world's leading producer of steviol glycosides.

[0003] Among steviol glycosides, rebaudioside A has been widely used as a sweetener in food and beverages. However, its drawback is its naturally bitter or grassy aftertaste, which limits its further use as a sugar substitute. Rebaudioside B is also a sweet component of steviol glycosides. Its structure is similar to rebaudioside A, differing only by a glucose group at C19 of the aglycone. Its sweetness is comparable to rebaudioside A, but without the bitter aftertaste, resulting in a superior taste.

[0004] Currently, rebaudioside B is mainly extracted from stevia leaves, but the content of rebaudioside B in stevia leaves is very low. Obtaining it from nature is not only costly but also the output cannot meet the demand. Summary of the Invention

[0005] The technical problem to be solved by the utility model is: in view of the deficiencies in the prior art, a production device for rebaudioside B is provided, which has low production cost and high output.

[0006] In order to solve the above technical problems, the technical solution of the utility model is:

[0007] A rebaudioside B production device includes a dissolution tank, wherein the inlet of the dissolution tank is connected to a stevioside RA tank and a saline tank via pipelines, the outlet of the dissolution tank is connected to an anion exchange resin column via a pipeline, the outlet of the anion exchange resin column is connected to an effluent tank via a pipeline, and the outlet of the effluent tank is connected to a concentration tank via a pipeline.

[0008] The outlet of the concentration tank is connected to the regulating tank through a pipeline, the inlet of the regulating tank is connected to the acid tank through a pipeline, the outlet of the regulating tank is connected to the filter through a pipeline, the solid phase outlet of the filter is connected to the dryer, and the outlet of the dryer is connected to the rebaudioside B tank.

[0009] As an improved technical solution, the inlet of the anion exchange resin column is connected to a first purified water tank through a pipeline, the outlet of the anion exchange resin column is connected to a water washing liquid tank through a pipeline, and the outlet of the water washing liquid tank is connected to the concentration tank through a pipeline.

[0010] As an improved technical solution, the solid phase outlet of the filter is connected to a washing tank, the inlet of the washing tank is connected to a second purified water tank through a pipeline, and the outlet of the washing tank is connected to the dryer through a pipeline.

[0011] As an improved technical solution, the liquid phase outlet of the filter is connected to the regulating tank through a pipeline.

[0012] As an improved technical solution, the anion exchange resin column is a macroporous or gel-type anion exchange resin column containing hydroxyl groups.

[0013] As an improved technical solution, the outlet of the concentration tank is connected to the insulation tank through a circulation pump, and the outlet of the insulation tank is connected to the regulating tank through a feed pump.

[0014] As a preferred technical solution, the outlet of the concentration tank is connected to the inlet of the concentration tank through the circulation pump.

[0015] As a preferred technical solution, the outlet of the insulation tank is connected to the inlet of the concentration tank through a feed pump.

[0016] Due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0017] The utility model discloses a rebaudioside B production device, comprising a dissolution tank, the inlet of which is connected to a stevioside RA tank and a salt solution tank via pipelines, the outlet of which is connected to an anion exchange resin column via pipelines, the outlet of which is connected to an effluent tank via pipelines, the outlet of which is connected to a concentration tank via pipelines, the outlet of which is connected to a regulating tank via pipelines, the inlet of which is connected to an acid solution tank via pipelines, the outlet of which is connected to a filter via pipelines, the solid phase outlet of the filter connected to a dryer, and the outlet of the dryer connected to a rebaudioside B tank. Stevioside containing rebaudioside A (RA) and a neutral sodium salt or potassium salt containing chlorine, sulfuric acid, nitric acid, or phosphoric acid are separately added to the dissolution tank, the resulting dissolution solution enters the anion exchange resin column, the effluent solution is collected and concentrated, the resulting concentrated solution is adjusted to a pH of 6-8 by adding acid, and then stirred for crystallization. The crystallized solution is filtered, and the resulting filter cake is dried to obtain the rebaudioside B product. The relatively low-priced and abundant rebaudioside A is used as the raw material, which significantly reduces the production cost, while the yield and purity of the obtained rebaudioside B product are high.

[0018] The inlet of the anion exchange resin column of the utility model is connected to a first purified water tank via a pipeline, the outlet of the anion exchange resin column is connected to a water washing tank via a pipeline, and the outlet of the water washing tank is connected to the concentration tank via a pipeline. By washing the anion exchange resin column with water, the yield of the final rebaudioside B product is improved and the waste of raw materials is reduced.

[0019] The solid phase outlet of the filter is connected to a washing tank, the inlet of the washing tank is connected to a second purified water tank via a pipeline, and the outlet of the washing tank is connected to the dryer via a pipeline. By washing the filter cake, the purity of the product is improved.

[0020] The liquid phase outlet of the filter is connected to the regulating tank through a pipeline, and the filtrate is recycled to improve the yield of the product and reduce waste.

[0021] The anion exchange resin column is a macroporous or gel-type anion exchange resin column containing hydroxyl groups, has a good effect of removing impurities, and the obtained product has high purity.

[0022] The outlet of the concentration tank is connected to the insulation tank via a circulation pump, and the outlet of the insulation tank is connected to the regulating tank via a feed pump. By keeping the material warm, the crystallization process is accelerated, the production cycle is shortened, and the product quality is high.

[0023] The outlet of the concentration tank is connected to the inlet of the concentration tank through the circulation pump, and the concentration is more uniform through external circulation.

[0024] The outlet of the insulation tank is connected to the inlet of the concentration tank through a feed pump, so that the material in the insulation tank is re-concentrated, thereby shortening the subsequent crystallization cycle. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0026] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;

[0027] Among them: 1. Dissolution tank; 2. Stevioside RA tank; 3. Salt liquid tank; 4. Anion exchange resin column; 5. Effluent tank; 6. Concentration tank; 7. Adjustment tank; 8. Acid tank; 9. Filter; 10. Dryer; 11. Rebaudioside B tank; 12. First purified water tank; 13. Washing liquid tank; 14. Washing tank; 15. Second purified water tank; 16. Insulation tank; 17. Circulation pump; 18. Feed pump. DETAILED DESCRIPTION

[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0029] like Figure 1 As shown, a production device for rebaudioside B includes a dissolving tank 1, the inlet of the dissolving tank 1 is connected to a stevioside RA tank 2 and a salt solution tank 3 through pipelines, the outlet of the dissolving tank 1 is connected to an anion exchange resin column 4 through a pipeline, the outlet of the anion exchange resin column 4 is connected to an effluent tank 5 through a pipeline, and the outlet of the effluent tank 5 is connected to a concentration tank 6 through a pipeline; the outlet of the concentration tank 6 is connected to a regulating tank 7 through a pipeline, the inlet of the regulating tank 7 is connected to an acid solution tank 8 through a pipeline, the outlet of the regulating tank 7 is connected to a filter 9 through a pipeline, the solid phase outlet of the filter 9 is connected to a dryer 10, and the outlet of the dryer 10 is connected to a rebaudioside B tank 11. Stevioside containing rebaudioside A and neutral sodium or potassium salts containing chloride, sulfuric acid, nitric acid, and phosphoric acid are added to a dissolution tank 1. The resulting solution enters an anion exchange resin column 4. The effluent is collected and concentrated. The resulting concentrate is adjusted to a pH of 6-8 by adding acid, stirred, and crystallized. The crystallized solution is filtered, and the resulting filter cake is dried to obtain the rebaudioside B product. Using relatively inexpensive and abundant rebaudioside A as the raw material significantly reduces production costs while achieving a high yield and purity of the resulting stevioside RB product.

[0030] The inlet of the anion exchange resin column 4 is connected to a first purified water tank 12 via a pipe, and the outlet of the anion exchange resin column 4 is connected to a water washing liquid tank 13 via a pipe. The outlet of the water washing liquid tank 13 is connected to the concentration tank 6 via a pipe. By washing the anion exchange resin column 4 with water, the yield of the final steviol glycoside RB product is improved and the waste of raw materials is reduced.

[0031] The solid phase outlet of the filter 9 is connected to a washing tank 14, the inlet of the washing tank 14 is connected to a second purified water tank 15 via a pipeline, and the outlet of the washing tank 14 is connected to the dryer 10 via a pipeline. By washing the filter cake, the purity of the product is improved.

[0032] The liquid phase outlet of the filter 9 is connected to the regulating tank 7 through a pipeline. By recycling the filtrate, the yield of the product is improved and waste is reduced.

[0033] The anion exchange resin column 4 is a macroporous or gel-type anion exchange resin column 4 containing hydroxyl groups, which has a good effect on removing impurities and the obtained product has high purity.

[0034] The outlet of the concentration tank 6 is connected to the insulation tank 16 via a circulation pump 17, and the outlet of the insulation tank 16 is connected to the adjustment tank 7 via a feed pump 18. By keeping the material warm, the crystallization process is accelerated, the production cycle is shortened, and the product quality is high.

[0035] The outlet of the concentration tank 6 is connected to the inlet of the concentration tank 6 through the circulation pump 17, and the concentration is more uniform through external circulation.

[0036] The outlet of the insulation tank 16 is connected to the inlet of the concentration tank 6 through the feed pump 18, so that the material in the insulation tank 16 is re-concentrated to shorten the subsequent crystallization cycle.

[0037] It should be understood that these embodiments are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the contents of the present invention, those skilled in the art may make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of this application.

Claims

1. A production device for rebaudioside B, characterized in that: The invention comprises a dissolving tank, wherein the inlet of the dissolving tank is connected to a stevioside RA tank and a salt solution tank through pipelines, the outlet of the dissolving tank is connected to an anion exchange resin column through a pipeline, the outlet of the anion exchange resin column is connected to an effluent tank through a pipeline, and the outlet of the effluent tank is connected to a concentration tank through a pipeline; The outlet of the concentration tank is connected to the regulating tank through a pipeline, the inlet of the regulating tank is connected to the acid tank through a pipeline, the outlet of the regulating tank is connected to the filter through a pipeline, the solid phase outlet of the filter is connected to the dryer, and the outlet of the dryer is connected to the rebaudioside B tank.

2. The production device of rebaudioside B according to claim 1, wherein: The inlet of the anion exchange resin column is connected to a first purified water tank through a pipeline, the outlet of the anion exchange resin column is connected to a water washing liquid tank through a pipeline, and the outlet of the water washing liquid tank is connected to the concentration tank through a pipeline.

3. The production device of rebaudioside B according to claim 1, wherein: The solid phase outlet of the filter is connected to a washing tank, the inlet of the washing tank is connected to a second purified water tank through a pipeline, and the outlet of the washing tank is connected to the dryer through a pipeline.

4. The production device of rebaudioside B according to claim 1, wherein: The liquid phase outlet of the filter is connected to the regulating tank through a pipeline.

5. The production device of rebaudioside B according to claim 1, wherein: The anion exchange resin column is a macroporous or gel-type anion exchange resin column containing hydroxyl groups.

6. The production device of rebaudioside B according to claim 1, wherein: The outlet of the concentration tank is connected to the heat preservation tank through a circulation pump, and the outlet of the heat preservation tank is connected to the regulating tank through a feed pump.

7. The production device of rebaudioside B according to claim 6, characterized in that: The outlet of the concentration tank is connected to the inlet of the concentration tank through the circulation pump.

8. The production device of rebaudioside B according to claim 6, wherein: The outlet of the heat preservation tank is connected to the inlet of the concentration tank through a feed pump.