Photovoltaic module support trepanning device

By designing the photovoltaic module support opening device, the combination of a hand drill, casing, transmission shaft tube and support frame is used to solve the problem of difficulty in opening the photovoltaic module support in mountainous environments, and improve the construction efficiency and equipment adaptability.

CN223210526UActive Publication Date: 2025-08-12CHINA RAILWAY ELECTRIFICATION BUREAU GROUP NO 2 ENG CORP +1
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Patent Information

Application Number
CN202422511631.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-12
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

When the photovoltaic module bracket is installed in a mountainous environment, the angle of the bracket components is not easy to align, which makes it difficult to align the bolt interface normally, and frequent holes are required to reduce construction efficiency and increase costs.

Method used

A photovoltaic module support opening device is designed, including a hand drill, casing, transmission shaft tube, support frame and drill bit. Through the combination of the transmission shaft tube and the limit part of the support frame and the linkage shaft, the drill bit can efficiently drill holes on the photovoltaic module support, adapt to materials of different hardness and prevent the hole position from slipping.

Benefits of technology

It improves the efficiency and flexibility of photovoltaic module bracket opening, reduces construction costs, adapts to different opening environments and materials, and enhances the portability and reliability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic module support trepanning device which comprises an electric hand drill, a sleeve, a transmission shaft pipe, a supporting frame and a drill bit, the electric hand drill is connected with one end of the transmission shaft pipe through the sleeve, the sleeve can slide in the axial direction of the transmission shaft pipe, and the other end of the transmission shaft pipe is fixedly connected with the supporting frame used for being connected with a photovoltaic module support in a clamping mode. The supporting frame comprises an inverted-U-shaped limiting part, a connecting hole connected with a transmission shaft pipe is formed in the outer side of the lower end of one side of the limiting part, a drill bit is arranged in the connecting hole, a transmission shaft and a linkage shaft which are fixedly connected are installed in the transmission shaft pipe, and the end of the transmission shaft is in transmission connection with the end of an output shaft of the electric hand drill. The front end of the linkage shaft is sleeved with a spring, the two ends of the spring abut against the front ends of the supporting shaft sleeve and the transmission shaft pipe respectively, and the end of the linkage shaft is connected with a drill bit. During trepanning, a to-be-trepanned material is inserted into the gap between the supporting frame and the drill bit, the drill bit can efficiently and accurately punch holes in the photovoltaic module support, efficiency and stability are high, and the application range is wide.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component bracket openings, in particular to a photovoltaic component bracket opening device. Background Art

[0002] During the installation of a solar photovoltaic power generation system, the PV module brackets typically require bolt mounting holes, and the various bracket components are secured together using bolts. In mountainous photovoltaic environments, brackets are often installed following the slope. This can lead to misalignment of the bolt interfaces between components due to the angle of the bracket during installation, or even to the point where no bolt interfaces are available. To address this issue, PV module brackets are designed with multiple opening locations in mind. However, due to the complexity of mountain photovoltaic project environments and the limited number of openings required for materials, additional holes are often ineffective, and frequent openings are still required on site, reducing construction efficiency and increasing costs.

[0003] Currently, workers typically use a handheld electric drill to drill holes on-site. However, due to the high hardness of the support material, the drill is difficult to locate and prone to slipping during drilling, resulting in low drilling efficiency and increased construction costs. Therefore, a photovoltaic module support hole drilling device is urgently needed to address these technical issues. Utility Model Content

[0004] The purpose of the utility model is to provide a photovoltaic component support hole opening device to solve the technical problems of slow and difficult hole opening in mountain photovoltaic component supports.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a photovoltaic component bracket opening device, including a hand drill, a sleeve, a transmission shaft tube, a support frame and a drill bit, the hand drill is connected to one end of the transmission shaft tube through the sleeve, the sleeve can slide axially along the transmission shaft tube, and the other end of the transmission shaft tube is fixedly connected to the support frame for clamping the photovoltaic component bracket, the support frame includes an inverted U-shaped limiting part, a connecting hole connected to the transmission shaft tube is provided on the outer side of the lower end of one side of the limiting part, a drill bit is provided in the connecting hole, a fixedly connected transmission shaft and a linkage shaft are installed inside the transmission shaft tube, the end of the transmission shaft is transmission-connected to the output shaft end of the hand drill, a support shaft sleeve is sleeved on the linkage shaft, a spring is sleeved on the front end of the linkage shaft, the two ends of the spring are respectively against the front end of the support shaft sleeve and the transmission shaft tube, and the end of the linkage shaft is connected to the drill bit.

[0006] Furthermore, a clamping portion is provided on the inner side of the lower end of the other side of the limiting portion extending toward the drill bit. A gap is provided at a certain distance from the end of the clamping portion to the connecting hole, and a countersunk hole for accommodating the drill bit is provided corresponding to the connecting hole.

[0007] Furthermore, the support frame is threadedly connected to the transmission shaft tube, and the sleeve is threadedly connected to the hand electric drill.

[0008] Furthermore, the output shaft end of the hand drill is an internal hexagonal type, and the end of the transmission shaft is an external hexagonal type.

[0009] Furthermore, the rear end of the linkage shaft is sleeved with a slider fixed to the transmission shaft tube, and a through hole is provided in the center of the slider for axial movement of the linkage shaft and the transmission shaft.

[0010] Furthermore, a blocking portion is provided at the rear end of the linkage shaft extending in the circumferential direction, and the front end of the through hole of the slider is narrowed to prevent the blocking portion from passing through.

[0011] The utility model has the following beneficial effects:

[0012] 1. By combining a hand drill, a drive shaft tube, a casing, a drill bit and a support frame, the material to be drilled is inserted into the gap between the support frame and the drill bit, and the hand drill is started. Driven by the hand drill, the drill bit will efficiently drill holes on the photovoltaic module support, solving the technical problems of low hole drilling efficiency and difficulty in drilling holes in the photovoltaic module support.

[0013] 2. The support frame is threaded onto the drive shaft tube, making it easy to replace support frames of varying sizes to accommodate different PV panel mounting components. The design and use of drill bits of varying sizes allow for the handling of various openings, enhancing the flexibility and portability of the equipment. By providing a variety of support frame sizes and drill bits, users can easily swap between them to accommodate different opening types and materials, adapting to varying work environments and technical requirements.

[0014] 3. The drive shaft tube and the hand drill are fixed by a sleeve. The sleeve can be removed to replace the hand drill with different power to adapt to the bracket materials of different hardness.

[0015] 4. A spring and a blocking part are installed at the front end of the linkage shaft to prevent the linkage shaft from being unable to return due to excessive stroke, reducing the risk of failure and damage to the device and improving the overall reliability and stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 This is a cross-sectional view of the drive shaft tube of the utility model;

[0018] Figure 3 This is a structural diagram of the drill bit of the utility model.

[0019] In the figure: 1. electric hand drill; 2. casing; 3. transmission shaft tube; 31. transmission shaft; 32. linkage shaft; 33. support sleeve; 34. spring; 35. slider; 4. support frame; 41. limit part; 42. clamping part; 5. drill bit. DETAILED DESCRIPTION

[0020] In order to better understand the purpose, structure and function of the present invention, the following is a further detailed description of a photovoltaic module bracket hole opening device of the present invention in conjunction with the accompanying drawings.

[0021] like Figure 1-Figure 3 As shown, a photovoltaic module support hole drilling device of the present invention includes a hand drill 1, a casing 2, a transmission shaft tube 3, a support frame 4 and a drill bit 5. The support frame 4 is used to support the drill bit 5 and the material to be drilled. The front end of the transmission shaft tube 3 is connected to the support frame 4 by a threaded connection. The threaded connection between the support frame 4 and the transmission shaft tube 3 makes it easy to replace the support frame with different sizes to adapt to different components of the photovoltaic module support. The support frame 4 includes an inverted U-shaped limiter 41, which can be clamped on the purlin C-shaped steel. The lower end of one side of the limiter 41 is provided with a connecting hole connected to the transmission shaft tube 3. The drill bit 5 is arranged in the connecting hole. The lower end of the other side of the limiter 41 is provided with a clamping portion 42 extending in the direction of the drill bit 5. The end of the clamping portion 42 is provided with a gap at a certain distance from the connecting hole, and the corresponding connecting hole is provided with a countersunk hole that can accommodate the drill bit 5.

[0022] The rear end of the drive shaft tube 3 is securely connected to the hand drill 1 via a sleeve 2. The sleeve 2 is made of metal and is threadedly connected to the hand drill 1. The sleeve 2 is then slidably connected to the drive shaft tube 3. A fixed drive shaft 31 and a linkage shaft 32 are disposed within the drive shaft tube 3. The rear end of the drive shaft 31 is in driving connection with the output shaft of the hand drill 1. The front end of the drive shaft 31 is connected to the rear end of the linkage shaft 32. A support sleeve 33 is sleeved on the linkage shaft 32. A spring 34 is sleeved on the front end of the linkage shaft 32. The two ends of the spring 34 respectively abut against the support sleeve 33 and the front end of the drive shaft tube 3. The front end of the linkage shaft 32 is connected to the drill bit 5.

[0023] In this embodiment, the output shaft end of the hand drill 1 is an internal hexagonal type, and the end of the transmission shaft 31 is an external hexagonal type. The transmission shaft 31 is connected to the linkage shaft 32 by a threaded connection, and the connection port is coated with lubricating oil. The rear end of the linkage shaft 32 is sleeved with a slider 35 fixed to the transmission shaft tube 3. The center of the slider 35 is provided with a through hole for the axial movement of the linkage shaft 32 and the transmission shaft 31. The slider 35 is made of metal and its function is to support the linkage shaft 32 and prevent the linkage shaft 32 from shaking during the rotation of the transmission shaft 31. The rear end of the linkage shaft 32 is provided with a blocking portion extending circumferentially. The front end of the through hole of the slider 35 is narrowed to prevent the blocking portion from passing through, thereby preventing the linkage shaft 32 from being unable to return due to excessive travel. A large amount of lubricating oil is coated inside the transmission shaft tube 3. The front end of the linkage shaft 32 is detachably connected to the drill bit 5.

[0024] The hand drill 1 provides power, enabling quick and efficient drilling of surfaces in materials of varying hardness. The drill bit 5 can be designed and applied based on actual dimensions, adapting to varying drilling requirements and making the device more convenient and versatile to use. The drive shaft tube 3 is connected to the hand drill via the sleeve 2, allowing the hand drill 1 to be replaced with a different power source to accommodate different materials, thus enhancing the adaptability of the drilling device.

[0025] The present invention provides a photovoltaic module support hole drilling device, which combines a hand drill 1, a transmission shaft tube 3, a support frame 4, and a drill bit 5. When drilling, the surface of the support to be drilled is inserted into the gap of the support frame 4 and perpendicular to the drill bit 5. The hand drill 1 is started, and the transmission shaft 31 drives the drill bit 5 through the linkage shaft 32 under the drive of the hand drill 1 to drill a hole in the photovoltaic module support surface. After drilling is completed, the linkage shaft 32 and the transmission shaft 31 are reset under the action of the spring 34. The powerful power of the hand drill 1 can effectively drill holes in the surface of high-hardness materials; the design diversity of the drill bit 5 can meet various drilling technical requirements by replacing different drill bits 5, thereby improving the flexibility of the drilling operation; the use of the support frame 4 can accurately locate the drilling position and prevent the hole position from slipping during the drilling process, thereby improving the efficiency of drilling.

[0026] It is understood that the present invention is described by way of certain embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. Furthermore, under the guidance of the present invention, these features and embodiments may be modified to suit specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are intended to be protected by the present invention.

Claims

1. A photovoltaic module support hole opening device, characterized by: The invention comprises a hand drill (1), a sleeve (2), a transmission shaft tube (3), a support frame (4) and a drill bit (5); the hand drill (1) is connected to one end of the transmission shaft tube (3) through the sleeve (2); the sleeve (2) can slide along the axial direction of the transmission shaft tube (3); the other end of the transmission shaft tube (3) is fixedly connected to a support frame (4) for clamping a photovoltaic component support; the support frame (4) comprises an inverted U-shaped limiting portion (41); a connection hole for connecting to the transmission shaft tube (3) is provided on the outer side of the lower end of one side of the limiting portion (41); A drill bit (5) is provided in the connecting hole, a transmission shaft (31) and a linkage shaft (32) are fixedly connected inside the transmission shaft tube (3), the end of the transmission shaft (31) is connected to the end of the output shaft of the hand electric drill (1), a support sleeve (33) is sleeved on the linkage shaft (32), a spring (34) is sleeved on the front end of the linkage shaft (32), the two ends of the spring (34) are respectively against the support sleeve (33) and the front end of the transmission shaft tube (3), and the end of the linkage shaft (32) is connected to the drill bit (5).

2. The photovoltaic module support hole opening device according to claim 1, characterized in that: A clamping portion (42) is provided on the inner side of the lower end of the other side of the limiting portion (41) extending in the direction of the drill bit (5). A countersunk hole capable of accommodating the drill bit (5) is provided at the end of the clamping portion (42) corresponding to the connecting hole, and a gap is provided at a certain distance from the connecting hole.

3. The photovoltaic module support hole opening device according to claim 1, characterized in that: The support frame (4) is threadedly connected to the transmission shaft tube (3), and the sleeve (2) is threadedly connected to the hand electric drill (1).

4. The photovoltaic module support hole opening device according to claim 1, characterized in that: The output shaft end of the hand drill (1) is an inner hexagonal type, and the end of the transmission shaft (31) is an outer hexagonal type.

5. The photovoltaic module support hole opening device according to claim 1, characterized in that: The rear end sleeve of the linkage shaft (32) is provided with a slider (35) fixed to the transmission shaft tube (3), and a through hole is provided at the center of the slider (35) for the linkage shaft (32) and the transmission shaft (31) to move axially.

6. The photovoltaic module support hole opening device according to claim 5, characterized in that: The rear end of the linkage shaft (32) is provided with a blocking portion extending in the circumferential direction, and the front end of the through hole of the slider (35) is narrowed to prevent the blocking portion from passing through.