Tool platform for debugging ammonia escape core unit

Abstract

The utility model relates to the technical field of tooling platforms, in particular to a tooling platform for debugging an ammonia escape core unit, which comprises a lower frame and two upper frames, the lower frame and the two upper frames are connected and fixed through upright posts, a plurality of fixing plates are fixed on the inner sides of the two upper frames, and power supplies are mounted on the fixing plates. And control boxes in one-to-one correspondence with the power supplies are mounted on the outer sides of the two upper frames. According to the tool platform for debugging the ammonia escape core unit, a control box and an air chamber measuring unit of the ammonia escape core unit are safely fixed through the clamp holder, interference of other assembly bodies on the tool platform is avoided, debugging interference factors are reduced, and meanwhile the clamp holder and the frame body can be detached and are convenient to store; light paths of four ammonia escape core units can be debugged at the same time through a power supply, universal rotation is provided under the action of rollers, and the direction rotation requirement in the debugging process is facilitated; and meanwhile, flexible gas path linkage can be realized, and the ammonia gas absorption peak second harmonic signal requirements of four ammonia escape core units can be debugged.

Description

Technical Field

[0001] The utility model relates to the technical field of tooling platforms, in particular to a tooling platform for debugging an ammonia escape core unit. Background Art

[0002] Ammonia slip occurs when some ammonia is not fully reacted with nitrogen oxides during the denitrification process and is released directly into the atmosphere. This phenomenon typically occurs in flue gas denitrification systems that utilize selective catalytic reduction technology. To reduce ammonia slip, system operating parameters must be carefully adjusted. Debugging the core ammonia slip unit is a critical task in ammonia slip detection systems. To ensure system accuracy and reliability, a dedicated tooling platform is required for debugging.

[0003] Traditional workbenches are usually one-piece fixed types. Fixed workbenches take up a large space and are difficult to disassemble and adjust. This makes it very inconvenient to move or reconfigure the workbench during debugging, which is not conducive to optimizing the spatial layout of the laboratory or production site. At the same time, the one-piece workbench requires disassembly of the entire device for maintenance, which increases maintenance time and cost. During the debugging process, if the position or angle of optical parts needs to be adjusted, the traditional workbench may not provide sufficient flexibility and support. Utility Model Content

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tooling platform for debugging an ammonia escape core unit, comprising a lower shelf and two upper shelves, the lower shelf and the two upper shelves are connected and fixed by columns, a plurality of fixing plates are fixed on the inner sides of the two upper shelves, a power supply is installed on the fixing plates, and control boxes corresponding to the power supply are installed on the outer sides of the two upper shelves, a plurality of groups of clamps are installed on the top of the lower shelf, and an ammonia escape core unit is placed on each group of clamps.

[0005] Furthermore, the lower frame is a cubic frame formed by connecting multiple columns, and the upper frame is a rectangular frame formed by connecting several columns. The adjacent columns of the lower frame and the upper frame are reinforced by angle brackets.

[0006] Furthermore, the clamper is a concave block, the concave surface of the concave block is semicircular, and the concave block is fixed to the lower frame by screws.

[0007] Furthermore, the power supply is installed on the side of the fixing plate facing the control box and is located in the upper frame, and there is heat dissipation space on the left and right sides of the fixing plate.

[0008] Furthermore, four rollers are installed at the bottom of the lower frame, and two of the rollers are provided with self-locking structures.

[0009] Furthermore, a horizontal column is fixedly connected between the two upper racks.

[0010] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0011] The tooling platform for debugging the ammonia escape core unit safely fixes the control box and gas chamber measurement unit of the ammonia escape core unit through a clamp, avoiding interference from other assemblies and reducing debugging interference factors. At the same time, the clamp and the frame can be disassembled for easy storage. When powered by power, the optical paths of four ammonia escape core units can be debugged at the same time, and universal rotation can be provided under the action of the roller to facilitate the directional rotation requirements during the debugging process. At the same time, it can also flexibly connect the gas paths to debug the second harmonic signal requirements of the ammonia absorption peak of the four ammonia escape core units. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is the existing structure diagram;

[0013] Figure 2 This is a schematic diagram of the structure of the utility model;

[0014] Figure 3 It is a three-dimensional diagram of the lower frame and column leveling structure of the utility model;

[0015] Figure 4 This is a three-dimensional diagram of the connection structure between the center column and the upper frame of the utility model.

[0016] In the figure: 1. Lower shelf; 2. Roller; 5. Clamp; 6. Ammonia escape core unit; 7. Vertical column; 8. Upper shelf; 9. Horizontal column; 10. Fixed plate; 11. Power supply; 12. Control box. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figure 1-4In this embodiment, a tooling platform for debugging an ammonia escape core unit includes a lower frame 1 and two upper frames 8. The lower frame 1 and the two upper frames 8 are connected to each other by two columns 7. The connection between the two columns 7 and the upper frame 1 and the lower frame 8 is reinforced and fixed by angle brackets to ensure the stability and firmness of the entire structure. Two fixing plates 10 are fixed to the inner sides of the two upper frames 8 by screws. A power supply 11 is installed on the fixing plate 10. The power supply 11 is located inside the upper frame 8. A control box 12 is installed on one side of the fixing plate 10 corresponding to the power supply 11. The power supply 11 provides a motor for the control box 12. The control box 12 is used to display various data and information during the debugging process in real time, which is convenient for the operator to monitor and adjust. The power supply 11 is the entire The tooling platform provides power support to ensure the normal operation of various electrical equipment during the debugging process. Four groups of clamps 5 are installed on the lower frame 1. The clamps 5 are concave blocks with a semicircular concave surface. The concave blocks are fixed to the lower frame 1 by screws. These clamps 5 are designed to fix and position the ammonia escape core unit 6. At the same time, they can also move on the lower frame 1. The clamps 5 are moved to a suitable position and the ammonia escape core unit 6 to be debugged is placed on each group of clamps 5. The ammonia escape core unit 6 is connected to the control box 12. The four ammonia escape core units 6 are connected in series through multiple hoses with a size of Φ6mm. Through the adjustment of the clamps 5, it can be ensured that the ammonia escape core unit 6 remains stable during the debugging process and is not disturbed by the outside world.

[0019] The lower frame 1 is a cubic frame formed by connecting multiple columns, and the upper frame 8 is a rectangular frame formed by connecting multiple columns. The adjacent columns of the lower frame 1 and the upper frame 8 are reinforced by angle brackets, making them easy to disassemble and store, and improving the flexibility of the frame.

[0020] In addition, four rollers 2 are mounted on the bottom of the lower frame 1, two of which are equipped with a self-locking structure. The self-locking structure is an existing structure and the principle of it will not be explained here. The rollers can effectively increase the flexibility of the device, and the self-locking structure can prevent the device from sliding or moving unnecessarily during use.

[0021] At the same time, the power supply 11 is installed on the side of the fixing plate 10 facing the control box 12 and is located in the upper rack 8. Therefore, the power supply 11 can be shielded by the control box 12 and the fixing plate to improve the aesthetics. At the same time, as for the protection, the fixing plate 10 does not completely cover the upper rack 8. Therefore, a heat dissipation space is formed between the fixing plate 10 and the upper rack 8, thereby improving the heat dissipation effect when the power supply 11 is running.

[0022] Furthermore, a crossbar 9 is fixedly connected between the two upper racks 8, and the connection of the crossbar 9 is also reinforced by an angle bracket. The crossbar is used to improve the stability and firmness between the two upper racks.

[0023] The working principle of the above embodiment is:

[0024] First, multiple columns are combined into a frame through angle codes, and then connected through vertical columns. At the same time, the horizontal columns and the upper frame are connected to improve stability. After the four sets of clamps are moved to the appropriate position, they are screwed and fixed. The ammonia escape core unit is placed between each set of clamps for installation, and then the movement of the tooling platform is adjusted by rollers. After the control box and the gas chamber measurement unit of the ammonia escape core unit are fixed, the optical structure parts are assembled; the power supply is supplied to the control box, and the control box drives the laser of the ammonia escape core unit to work, so as to facilitate the simultaneous debugging of the optical paths of the four ammonia escape core units, and adjust the optical structure parts such as the reflective lens, window lens, collimator, and two-dimensional optical adjustment table in turn; the gas paths of the four ammonia escape core units are connected in series through a hose, and ammonia standard gas is introduced. The parameters on the control box screen of the ammonia escape core unit are adjusted to find the second harmonic signal of the ammonia absorption peak; the ammonia escape core unit with adjusted optical path and ammonia absorption peak second harmonic signal is handed over to the next process for final assembly. When the power supply is running, in the heat dissipation space, the heat dissipation effect can be improved and the load on the power supply operation can be reduced.

[0025] The operating steps in the above detection process are all existing technologies, so they will not be explained in detail.

[0026] The entire workflow is complete, and all contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0027] It should be noted that in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprises", "comprising" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprising a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element.

[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tooling platform for debugging an ammonia escape core unit, characterized by: The invention comprises a lower frame (1) and two upper frames (8), wherein the lower frame (1) and the two upper frames (8) are connected and fixed by vertical columns (7), a plurality of fixing plates (10) are fixed on the inner sides of the two upper frames (8), a power supply (11) is installed on the fixing plates (10), and a control box (12) corresponding to the power supply (11) is installed on the outer sides of the two upper frames (8), and a plurality of groups of clamps (5) are installed on the top of the lower frame (1), and an ammonia escape core unit (6) is placed on each group of clamps (5).

2. The tooling platform for debugging an ammonia escape core unit according to claim 1, characterized in that: The lower frame (1) is a cubic frame formed by connecting a plurality of columns, and the upper frame (8) is a rectangular frame formed by connecting a plurality of columns. The adjacent columns of the lower frame (1) and the upper frame (8) are reinforced by angle brackets.

3. The tooling platform for debugging an ammonia escape core unit according to claim 1, characterized in that: The clamper (5) is a concave block, the concave surface of the concave block is semicircular, and the concave block is fixed to the lower frame (1) by screws.

4. The tooling platform for debugging an ammonia escape core unit according to claim 1, characterized in that: The power supply (11) is installed on the side of the fixing plate (10) facing the control box (12) and is located in the upper frame (8), and there is heat dissipation space on the left and right sides of the fixing plate (10).

5. The tooling platform for debugging an ammonia escape core unit according to claim 1, characterized in that: Four rollers (2) are installed at the bottom of the lower frame (1), and two of the rollers (2) are provided with a self-locking structure.

6. The tooling platform for debugging an ammonia escape core unit according to claim 1, characterized in that: A transverse column (9) is also fixedly connected between the two upper racks (8).

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