Falling damage prevention device applied to discharging of carbon anode clamp type crown block

By using a combination device of support, connecting rod, fixture, frame and wire rope during the release process of clamp type trolley, the fall range of the carbon block is controlled, and the safety hazards of carbon block drop to personnel, equipment and furnace bodies are solved, and safe discharge is achieved.

CN223216691UActive Publication Date: 2025-08-12JINAN WANRUI CARBON +1
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Patent Information

Application Number
CN202422531758.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-12
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

During the production process of pre-baked anode, the carbon block drops when the clamp truck is released, causing safety hazards to personnel, equipment and furnace bodies.

Method used

A device including a support body, connecting rod, fixture, rectangular frame, upper hook body, lower hook body and wire rope is adopted. Four sets of hook structures are formed by connecting the wire rope to enclose the carbon block to control its fall range and ensure that the carbon block falls on the safe passage.

Benefits of technology

Effectively prevent the fall of the carbon block from damage to surrounding people, equipment and furnace bodies, and minimize economic losses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-falling damage device applied to discharging of a carbon anode clamp type crown block, and belongs to the technical field of prebaked anode production. The device comprises a supporting body, a connecting rod, a clamp, a rectangular frame, an upper hook body, a lower hook body and a steel wire rope, the upper end of the connecting rod is rotatably connected to the supporting body, the lower end of the connecting rod is rotatably connected to the clamp, a carbon block is clamped on the clamp, the rectangular frame surrounds the periphery of the carbon block, the upper hook body is fixedly connected to the supporting body, and the lower hook body is fixedly connected to the steel wire rope. A lower hook body is fixedly connected to the rectangular frame, and a steel wire rope is connected between the upper hook body and the lower hook body. According to the utility model, by controlling the moving range of the falling carbon blocks, the carbon blocks can completely fall on the safety channel, so that the surrounding operators, temperature adjusting equipment and the furnace body are not damaged, and the economic loss is reduced to the maximum extent.
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Description

Technical Field

[0001] The utility model belongs to the technical field of prebaked anode production, in particular to a device for preventing carbon anodes from being injured by falling when a clamp-type overhead crane is unloaded from the furnace. Background Art

[0002] During the prebaked anode production process, a clamp-type overhead crane is used to mechanically load and unload the anodes from the furnace, saving significant labor. However, during this process, the clamps must carry nearly 24 tons of carbon blocks from the furnace surface to the unpacking machine, causing vibration and the risk of them falling. This poses a significant safety hazard to personnel, equipment, and the furnace itself. Summary of the Invention

[0003] The utility model aims to address the technical defects of the existing technology and provide a device for preventing carbon anodes from falling out of the furnace by a clamp-type overhead crane, so as to solve the current problem that when a clamp-type overhead crane is used for roasting and taking out the furnace, if the carbon blocks fall, they will cause harm to personnel, equipment and the furnace body.

[0004] In order to achieve the above technical objectives, the present invention adopts the following technical solutions:

[0005] A device for preventing falling injuries when a carbon anode clamp-type overhead crane is unloaded from a furnace comprises a support body, a connecting rod, a clamp, a rectangular frame, an upper hook body, a lower hook body, and a steel wire rope, wherein the upper end of the connecting rod is rotatably connected to the support body, the lower end of the connecting rod is rotatably connected to the clamp, a carbon block is clamped on the clamp, the rectangular frame surrounds the outer periphery of the carbon block, the upper hook body is fixedly connected to the support body, the lower hook body is fixedly connected to the rectangular frame, and a steel wire rope is connected between the upper hook body and the lower hook body.

[0006] Preferably, a steel wire rope and an upper hook and a lower hook at both ends thereof form a group of hanging structures, and the hanging structures are provided with four groups, two of which are located at the front side of the support body, and the other two groups are located at the rear side of the support body.

[0007] Preferably, the lower portion of the clamp is also located within the enclosure of the rectangular frame.

[0008] Preferably, the rectangular frame has a length of 6.8 m, a width of 0.8 m and a height of 0.4 m.

[0009] Preferably, the rectangular frame is formed by welding square tubes, wherein the width of the square tubes is 0.1 m and the wall thickness is 0.01 m.

[0010] When the clamp-type crane is lifting the carbon blocks out of the furnace, the loss of metallurgical coke during the roasting process and the reduction of filling materials between the carbon blocks due to vibration during the lifting process reduce the contact area, causing the carbon blocks to fall, thereby causing damage to personnel, equipment and the furnace body.

[0011] Observations revealed that when charcoal blocks are hoisted, the ground clearance is approximately 30 cm, and the height of this type of charcoal block is 177.5 cm. Based on this, the present invention employs a rectangular frame as the enclosure structure, maintaining its height at approximately 147.5 cm during normal hoisting, effectively limiting damage to surrounding personnel and equipment from falling charcoal blocks.

[0012] When the charcoal block is taken out of the furnace, the clamp is extended out of the furnace chamber, and the four connecting ropes of the utility model are hung, so as to basically control the movement range of the charcoal block when it falls, thereby preventing safety accidents.

[0013] The beneficial effect of the invention is that by controlling the movement range of the carbon blocks when they fall, they can all fall on the safe passage, without causing damage to surrounding workers, temperature control equipment and the furnace body itself, thereby minimizing economic losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a forward schematic diagram of the utility model;

[0015] Figure 2 It is a side schematic diagram of the utility model;

[0016] Figure 3 It is a front view schematic diagram of a rectangular frame in the present invention;

[0017] Figure 4 yes Figure 3 Cross-section at AA;

[0018] Figure 5 This is a cross-sectional view of a square tube used to form a rectangular frame in the present invention;

[0019] Figure 6 It is a physical diagram of the utility model;

[0020] In the picture:

[0021] 1. Support 2. Connecting rod 3. Fixture 4. Rectangular frame 5. Upper hook body 6. Lower hook body 7. Wire rope 8. Charcoal blocks. DETAILED DESCRIPTION

[0022] The following describes specific embodiments of the present invention in detail. To avoid unnecessary detail, well-known structures or functions are not described in detail in the following examples. Approximate language used in the following examples may be used to express quantitative information, indicating that a certain amount of variation is permissible without changing the basic function. Unless otherwise defined, technical and scientific terms used in the following examples have the same meanings as commonly understood by those skilled in the art to which the present invention belongs.

[0023] Example 1

[0024] A device for preventing falling injuries when a carbon anode clamp type overhead crane is unloaded from a furnace, such as Figures 1 to 5 As shown, it includes a support body 1, a connecting rod 2, a clamp 3, a rectangular frame 4, an upper hook body 5, a lower hook body 6, and a wire rope 7, wherein the upper end of the connecting rod 2 is rotatably connected to the support body 1, and the lower end of the connecting rod 2 is rotatably connected to the clamp 3, a carbon block 8 is clamped on the clamp 3, and the rectangular frame 4 surrounds the outer periphery of the carbon block 8. The upper hook body 5 is fixedly connected to the support body 1, and the lower hook body 6 is fixedly connected to the rectangular frame 4. A wire rope 7 is connected between the upper hook body 5 and the lower hook body 6.

[0025] Example 2

[0026] A device for preventing falling injuries when a carbon anode clamp type overhead crane is unloaded from a furnace, such as Figures 1 to 5 As shown, it includes a support body 1, a connecting rod 2, a clamp 3, a rectangular frame 4, an upper hook 5, a lower hook 6, and a wire rope 7. The upper end of the connecting rod 2 is rotatably connected to the support body 1, and the lower end of the connecting rod 2 is rotatably connected to the clamp 3. The clamp 3 clamps a carbon block 8. The rectangular frame 4 surrounds the carbon block 8. The upper hook 5 is fixedly connected to the support body 1, and the lower hook 6 is fixedly connected to the rectangular frame 4. The wire rope 7 is connected between the upper hook 5 and the lower hook 6. A wire rope 7 and an upper hook 5 and a lower hook 6 at each end constitute a set of hanging structures. Four sets of these hanging structures are provided, two of which are located on the front side of the support body 1 and the other two on the rear side of the support body 1. The lower portion of the clamp 3 is also located within the enclosure of the rectangular frame 4. The rectangular frame 4 is 6.8 meters long, 0.8 meters wide, and 0.4 meters high. The rectangular frame 4 is formed by welding square tubes, the width of the square tubes is 0.1 m, and the wall thickness is 0.01 m.

[0027] The above embodiments of the present invention are described in detail, but the above contents are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the scope of application of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A device for preventing falling injuries when a carbon anode clamp type overhead crane is unloaded from a furnace, characterized in that: The invention comprises a support body (1), a connecting rod (2), a clamp (3), a rectangular frame (4), an upper hook body (5), a lower hook body (6), and a steel wire rope (7), wherein the upper end of the connecting rod (2) is rotatably connected to the support body (1), the lower end of the connecting rod (2) is rotatably connected to the clamp (3), a carbon block (8) is clamped on the clamp (3), the rectangular frame (4) surrounds the outer periphery of the carbon block (8), the upper hook body (5) is fixedly connected to the support body (1), the lower hook body (6) is fixedly connected to the rectangular frame (4), and the steel wire rope (7) is connected between the upper hook body (5) and the lower hook body (6).

2. The device for preventing falling injuries when a carbon anode clamp type overhead crane is unloaded from a furnace according to claim 1, characterized in that: A steel wire rope (7) and an upper hook body (5) and a lower hook body (6) at both ends thereof form a set of hanging structures. The hanging structures are provided with four sets, two of which are located at the front side of the support body (1) and the other two are located at the rear side of the support body (1).

3. The device for preventing falling injuries when a carbon anode clamp type overhead crane is unloaded from a furnace according to claim 1, characterized in that: The lower part of the clamp (3) is also located within the enclosure of the rectangular frame (4).

4. The device for preventing falling injuries when a carbon anode clamp type overhead crane is unloaded from a furnace according to claim 1, characterized in that: The rectangular frame (4) has a length of 6.8 m, a width of 0.8 m and a height of 0.4 m.

5. The device for preventing falling injuries when a carbon anode clamp type overhead crane is unloaded from a furnace according to claim 4, characterized in that: The rectangular frame (4) is formed by welding square tubes, wherein the width of the square tubes is 0.1 m and the wall thickness is 0.01 m.