Sensor with high-temperature-resistant mounting structure
By using nickel-based alloy protective shell and cooling system, the stability and accuracy of the sensor in high temperature environment are solved, and the long life and high precision operation of the sensor at high temperatures are achieved.
Patent Information
- Application Number
- CN202422133394.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-02
AI Technical Summary
Sensors are prone to performance degradation or damage due to thermal expansion of materials, failure of adhesives or structural deformation in high temperature environments, and existing installation structures are difficult to effectively resist the challenges of high temperature environments.
The protective shell made of nickel-based alloy has an upper cavity and a lower cavity inside, combined with a fixed structure of a sleeve, a fixed screw and a fixed block, and is cooled through the fluid inlet and outlet to achieve heat dissipation.
Maintain the physical and chemical stability of the sensor in high temperature environments, extend the service life and improve measurement accuracy, and prevent overheating damage.
Smart Images

Figure CN223216920U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sensor installation structures, in particular to a sensor with a high-temperature resistant installation structure. Background Art
[0002] A sensor is a detection device that senses the information being measured and, according to certain rules, converts it into an electrical signal or other desired information output to meet the requirements of information transmission, processing, storage, display, recording, and control. The existence and development of sensors have given objects senses such as touch, taste, and smell, bringing them to life. Sensors are an extension of the five human senses. Sensors are miniaturized, digital, intelligent, multifunctional, systematized, and networked, and are the primary link in achieving automatic detection and control.
[0003] When in use, the sensor is often used in conjunction with a mounting structure. After searching, the Chinese patent application number is: CN201811497281.0, which relates to a sensor screw-on fixing clamp structure, belonging to the field of test tooling technology. A sensor screw-on fixing clamp structure, including a fixing clamp body and a connector; the fixing clamp body is provided with a through hole for a round tube to pass through, an opening is provided along the axial direction of the through hole, the opening is connected to the through hole, and countersunk threaded holes penetrating the end faces of the opening are provided at both ends of the opening; a middle hole for inserting the connector is provided at a position corresponding to the opening on the other side of the through hole, one end of the connector is engaged with the middle hole, and the other end is connected and fixed to the sensor. Compared with the prior art, the beneficial effects obtained by this invention are: effectively improving the installation efficiency of the sensor and increasing the flexibility of sensor adjustment.
[0004] However, in high-temperature environments, ordinary sensor mounting structures may cause sensor performance degradation or even damage due to thermal expansion of materials, failure of adhesives or structural deformation. Therefore, we need to propose a high-temperature resistant mounting structure sensor. Utility Model Content
[0005] The purpose of the present utility model is to provide a high-temperature resistant mounting structure sensor that can maintain the stability of physical and chemical properties within a predetermined high temperature range. At the same time, a channel is set inside the protective shell to promote heat dissipation and prevent overheating. It can effectively resist the challenges brought by high-temperature environments, improve the service life and measurement accuracy of the sensor, and solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A high temperature resistant mounting structure sensor includes a sensor body;
[0008] including a mounting structure for mounting a sensor;
[0009] The mounting structure includes a protective shell made of a nickel-based alloy. The protective shell is divided into an upper cavity and a lower cavity by a partition. The lower cavity is provided with a sleeve that passes through the upper cavity and the outside of the protective shell. The sensor body is placed inside the sleeve.
[0010] comprising a fixing structure provided on both side walls of the upper cavity for fixing the sensor body;
[0011] The fixing structure includes a fixing screw and a fixing block. The fixing screw is threadedly installed on the side wall of the upper cavity. One end of the fixing screw is fixedly connected to a knob, and the other end of the fixing screw is connected to the fixing block.
[0012] Preferably, one side wall of the lower cavity is provided with a fluid inlet connected to the outside, and the other side wall of the lower cavity is provided with a fluid outlet connected to the outside.
[0013] Preferably, the fluid inlet is connected to the water outlet of the water pump through a pipeline.
[0014] Preferably, the fluid inlet is connected to the air outlet of the air cooler through a pipeline.
[0015] Preferably, the two groups of fixing blocks are both arranged in an arc shape, a bearing is embedded on the convex side wall of the fixing block, and the end of the fixing screw is inserted and fixed to the inner ring of the bearing.
[0016] Preferably, mounting plates are symmetrically provided on both sides of the upper end of the protective shell, and mounting holes are opened on the mounting plates.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] The utility model provides an installation structure including a protective shell, an upper cavity, a lower cavity and a sleeve for placing the sensor body inside the protective shell, and by setting the protective shell to a high-temperature resistant metal material, it is possible to maintain the stability of physical and chemical properties within a predetermined high temperature range. At the same time, a channel is provided inside the protective shell to promote heat dissipation and prevent overheating. It can effectively resist the challenges brought by high-temperature environments and improve the service life and measurement accuracy of the sensor. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural diagram of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the protective housing of the utility model;
[0021] Figure 3 This is a schematic structural diagram of the lower cavity of the utility model;
[0022] Figure 4 This is a structural diagram of the fixing block of the utility model.
[0023] In the figure: 1. Sensor body; 2. Protective housing; 3. Upper cavity; 4. Lower cavity; 5. Sleeve; 6. Fluid inlet; 7. Fluid outlet; 8. Fixing screw; 9. Knob; 10. Fixing block; 11. Bearing; 12. Mounting plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1-3 , the utility model provides a technical solution:
[0026] A high temperature resistant mounting structure sensor comprises a sensor body 1;
[0027] It includes a mounting structure for installing the sensor; the mounting structure includes a protective shell 2, the material of the protective shell 2 is a nickel-based alloy, the protective shell 2 is divided into an upper cavity 3 and a lower cavity 4 by a partition, and a sleeve 5 is provided in the lower cavity 4, which passes through the upper cavity 3 and the outside of the protective shell 2, and the sensor body 1 is placed inside the sleeve 5; mounting plates 12 are symmetrically provided on both sides of the upper end of the protective shell 2, and mounting holes are opened on the mounting plates 12.
[0028] An installation structure is provided including a protective shell 2, wherein an upper cavity 3, a lower cavity 4 and a sleeve 5 for placing a sensor body 1 are provided inside the protective shell 2. By providing the protective shell 2 with a high-temperature resistant metal material, the stability of the physical and chemical properties can be maintained within a predetermined high-temperature range. At the same time, a channel is provided inside the protective shell 2 to promote heat dissipation and prevent overheating. The protective shell 2 can effectively resist the challenges brought by a high-temperature environment and improve the service life and measurement accuracy of the sensor.
[0029] See also Figure 2-3 :
[0030] The sensor body 1 is secured to the two side walls of the upper cavity 3. The securing structure comprises a securing screw 8 and a securing block 10. The securing screw 8 is threadedly mounted on the side walls of the upper cavity 3. One end of the securing screw 8 is fixedly connected to a knob 9, while the other end of the securing screw 8 is connected to the securing block 10. Both sets of securing blocks 10 are arc-shaped. A bearing 11 is embedded in one convex side wall of the securing block 10. The end of the securing screw 8 is inserted and secured to the inner race of the bearing 11.
[0031] By setting a fixing structure including a fixing screw 8 and a fixing block 10 on the side wall of the upper cavity 3, the fixing screw 8 is threadedly installed on the side wall of the upper cavity 3, a knob 9 is set at one end of the fixing screw 8, and the other end is rotatably connected to the fixing block 10. When in use, the sensor body 1 is placed in the sleeve 5, and the probe of the sensor is located outside the protective shell 2 for data acquisition. By rotating the knob 9, the two sets of fixing blocks 10 are clamped and fixed to the sensor. When the equipment is installed through the mounting plate 12 and the mounting hole, a clamping and fixing method is adopted. Different from the traditional screw fixing, the installation and disassembly of the sensor is simpler, and the installation process of the sensor is shortened; different from the traditional glue bonding method, it can better adapt to high temperature environment and is not prone to positioning failure or detachment problems.
[0032] For further information, see Figure 3 In order to increase the adaptability of the sensor in high temperature environments, this application also makes the following designs:
[0033] A fluid inlet 6 communicating with the outside is provided on one side wall of the lower cavity 4 , and a fluid outlet 7 communicating with the outside is provided on the other side wall of the lower cavity 4 .
[0034] Specifically, Example 1:
[0035] The fluid inlet 6 is connected to the water outlet of the water pump through a pipeline.
[0036] In actual use, the water pump draws coolant and transports it into the lower cavity 4 through the pipeline, which can fill the lower cavity 4 and wrap the sleeve 5. The heat inside the sensor and the protective shell 2 can be introduced into the liquid and taken out through the fluid outlet 7, thereby making the device have better high temperature resistance.
[0037] Specifically, Example 2:
[0038] The fluid inlet 6 is connected to the air outlet of the air cooler through a pipeline.
[0039] In actual use, the air cooler draws in external air, cools it, and then transports it into the lower cavity 4 through a pipe, which can fill the lower cavity 4 and wrap the sleeve 5. The heat inside the sensor and the protective shell 2 can be exchanged with the cold air. After the heat exchange is completed, the air is discharged through the fluid outlet 7, thereby making the device have better high temperature resistance.
[0040] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A high temperature resistant mounting structure sensor, characterized in that: comprising a sensor body (1); including a mounting structure for mounting a sensor; The mounting structure comprises a protective shell (2), the material of the protective shell (2) is a nickel-based alloy, the protective shell (2) is divided into an upper cavity (3) and a lower cavity (4) by a partition, the lower cavity (4) is provided with a sleeve (5) that passes through the upper cavity (3) and the outside of the protective shell (2), and the sensor body (1) is placed inside the sleeve (5); It comprises a fixing structure arranged on both side walls of the upper cavity (3) and used for fixing the sensor body (1); The fixing structure comprises a fixing screw (8) and a fixing block (10); the fixing screw (8) is threadedly mounted on the side wall of the upper cavity (3); one end of the fixing screw (8) is fixedly connected to a knob (9); and the other end of the fixing screw (8) is connected to the fixing block (10).
2. The high temperature resistant mounting structure sensor according to claim 1, characterized in that: A fluid inlet (6) communicating with the outside is provided on one side wall of the lower cavity (4), and a fluid outlet (7) communicating with the outside is provided on the other side wall of the lower cavity (4).
3. The high temperature resistant mounting structure sensor according to claim 2, characterized in that: The fluid inlet (6) is connected to the water outlet of the water pump through a pipeline.
4. The high temperature resistant mounting structure sensor according to claim 2, characterized in that: The fluid inlet (6) is connected to the air outlet of the air cooler through a pipeline.
5. The high temperature resistant mounting structure sensor according to claim 1, characterized in that: The two groups of fixed blocks (10) are both arranged in an arc shape, a bearing (11) is embedded on the outer convex side wall of the fixed block (10), and the end of the fixed screw (8) is inserted and fixed to the inner ring of the bearing (11).
6. The high temperature resistant mounting structure sensor according to claim 1, characterized in that: Mounting plates (12) are symmetrically provided on both sides of the upper end of the protective shell (2), and mounting holes are provided on the mounting plates (12).
Citation Information
Patent Citations
Rotary connection fixing clamp structure of sensor
CN109296887A