Ultrasonic cleaning line for polishing and passivating

By designing a multi-step cleaning and drying process of ultrasonic cleaning lines, the problem of incomplete cleaning of polished passivation materials in the prior art is solved, and a more efficient cleaning effect is achieved.

CN223222084UActive Publication Date: 2025-08-15DONGGUAN CHENGONG MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422423175.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-15
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

Existing ultrasonic cleaning machines lack rinsing and draining steps during the material cleaning process after polishing passivation, resulting in poor cleaning results.

Method used

A ultrasonic cleaning line for polishing passivation is designed, including an ultrasonic cleaning tank, a rinsing tank and a drainage tank. Each pool body is fixed by a connecting mechanism, and a box body and a water leakage hole are provided in each pool, combining a horizontal limiting mechanism and a fan to realize a multi-step cleaning and drying process.

Benefits of technology

Multiple cleaning and effective drainage of materials are achieved, improving the cleaning effect and ensuring that the material is cleaner.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ultrasonic cleaning, and discloses an ultrasonic cleaning line for polishing and passivating, which comprises an ultrasonic cleaning pool, an ultrasonic rinsing pool and a draining pool, four corners of the bottom of the ultrasonic cleaning pool, four corners of the bottom of the ultrasonic rinsing pool and four corners of the bottom of the draining pool are all fixedly provided with supporting legs, and the ultrasonic rinsing pool is placed on one side of the ultrasonic cleaning pool. The draining pool is placed on one side of the ultrasonic rinsing pool, side plates are fixed to the two sides of the draining pool and the two sides of the ultrasonic rinsing pool, and annular plates are fixed to the two sides of the ultrasonic cleaning pool and the two sides of the ultrasonic rinsing pool. Materials are placed in the box body in the ultrasonic cleaning pool to be cleaned, after the materials are cleaned, the materials are placed in the ultrasonic rinsing pool to be rinsed, and after the materials are rinsed, the materials are placed in the draining pool to be drained. Therefore, the materials can be cleaned more cleanly.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic cleaning, and more specifically, to an ultrasonic cleaning line for polishing and passivation. Background Art

[0002] Ultrasonic cleaning utilizes the direct and indirect effects of ultrasound on liquids and dirt, such as cavitation, acceleration, and straight-through flow, to disperse, emulsify, and remove dirt layers, achieving the cleaning effect. Cavitation and straight-through flow are the most common ultrasonic cleaning methods used today.

[0003] After polishing and passivation, some materials need to be cleaned and degreased. Currently, the materials are cleaned by placing them in an ultrasonic cleaning tank. However, the existing cleaning process only cleans the materials through an ultrasonic cleaning tank and cannot rinse and drain the materials, which will reduce the cleaning effect of the materials. For this reason, we propose an ultrasonic cleaning line for polishing and passivation. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides an ultrasonic cleaning line for polishing and passivation to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an ultrasonic cleaning line for polishing and passivation, comprising an ultrasonic cleaning tank, an ultrasonic rinsing tank, and a draining tank, wherein the four corners of the bottom of the ultrasonic cleaning tank, the ultrasonic rinsing tank, and the draining tank are fixed with supporting feet, the ultrasonic rinsing tank is placed on one side of the ultrasonic cleaning tank, and the draining tank is placed on one side of the ultrasonic rinsing tank, side panels are fixed on both sides of the draining tank and the ultrasonic rinsing tank, annular plates are fixed on both sides of the ultrasonic cleaning tank and the ultrasonic rinsing tank, and the annular plates are connected to the side plates by a connecting mechanism, a box body is provided in the ultrasonic cleaning tank, the ultrasonic rinsing tank, and the draining tank, and a plurality of leakage holes are opened on the bottom and side walls of the box body, and a horizontal limit mechanism is provided on both sides of the upper side of the box body.

[0006] As an optimal technical solution of the present invention, the connecting mechanism includes an insert plate, one end of which is fixed to one side of the side plate, the other end of which passes through the annular plate and extends outward, and a fixing mechanism is provided between the insert plate and the annular plate.

[0007] As an optimal technical solution of the present utility model, the fixing mechanism includes a limit groove, a plate hole, and a sleeve. The limit groove is opened on the side wall of the plug plate, the plate hole is opened on the side wall of the annular plate, the sleeve is fixed to the side wall of the annular plate on one side of the plate hole, and a nut is fixed on the side wall of the sleeve. A threaded rod is connected to the nut, one end of the threaded rod is inserted in the limit groove, and the limit plate is fixed to one end of the threaded rod, and the other end of the threaded rod extends outward and is fixed with a turning handle.

[0008] As an optimal technical solution of the present utility model, the horizontal limit mechanism includes an upper plate and a lower plate, the lower plate is fixed on both sides above the ultrasonic cleaning tank, the ultrasonic rinsing tank, and the draining tank, the upper plate is fixed on both sides above the box body, and the upper plate is placed above the lower plate, and sockets are provided on both sides of the lower plate, and insertion rods are fixed on both sides of the lower side of the upper plate, and one end of the insertion rod passes through the socket and extends downward.

[0009] As a preferred technical solution of the present invention, a handle is fixed above the upper plate.

[0010] As a preferred technical solution of the present invention, an L-shaped plate is fixed on one side above the drain pool, and a heater is fixedly installed on the side wall above the L-shaped plate.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0012] 1. The utility model cleans the material by first placing it in a box body in an ultrasonic cleaning tank. After the material cleaning is completed, the material is placed in an ultrasonic rinsing tank for rinsing. After the material rinsing is completed, the material is placed in a draining tank for draining, so that the material can be cleaned more thoroughly.

[0013] 2. The utility model can fix the annular plate and the side plate through the connecting mechanism, so that the ultrasonic cleaning tank, the ultrasonic rinsing tank and the draining tank can be fixed to facilitate use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of an ultrasonic cleaning line for polishing and passivation according to the present invention;

[0015] Figure 2 This is a schematic diagram of the top view of an ultrasonic cleaning line for polishing and passivation according to the present invention;

[0016] Figure 3 This is a schematic diagram of the main structure of an ultrasonic cleaning line for polishing and passivation according to the present invention;

[0017] Figure 4The utility model is a structural schematic diagram of a fixing mechanism for a polishing and passivation ultrasonic cleaning line.

[0018] In the figure: 1. Ultrasonic cleaning tank; 2. Ultrasonic rinsing tank; 3. Drain tank; 4. Support legs; 5. Side panel; 6. Ring plate; 7. Insert plate; 8. Fixing mechanism; 81. Limiting groove; 82. Plate hole; 83. Sleeve; 84. Limiting plate; 85. Threaded rod; 86. Nut; 87. Turn handle; 9. Box body; 10. Leakage hole; 11. Upper plate; 12. Lower plate; 13. Insert rod; 14. Pull handle; 15. L-shaped plate; 16. Heater. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] like Figures 1 to 4 As shown, the utility model provides an ultrasonic cleaning line for polishing and passivation, including an ultrasonic cleaning tank 1, an ultrasonic rinsing tank 2, and a draining tank 3. The ultrasonic cleaning tank 1, the ultrasonic rinsing tank 2, and the draining tank 3 are all fixed with supporting feet 4 at the four corners of the bottom. The ultrasonic rinsing tank 2 is placed on one side of the ultrasonic cleaning tank 1, and the draining tank 3 is placed on one side of the ultrasonic rinsing tank 2. Side panels 5 are fixed on both sides of the draining tank 3 and both sides of the ultrasonic rinsing tank 2. Annular plates 6 are fixed on both sides of the ultrasonic cleaning tank 1 and both sides of the ultrasonic rinsing tank 2, and the annular plates 6 and the side plates 5 are connected by a connecting mechanism. The connecting mechanism can fix the annular plates 6 and the side plates 5, so that the ultrasonic cleaning tank 1, the ultrasonic rinsing tank 2, and the draining tank 3 can be fixed.

[0021] A box body 9 is provided in the ultrasonic cleaning tank 1, the ultrasonic rinsing tank 2, and the draining tank 3, and a plurality of leakage holes 10 are opened on the bottom and side walls of the box body 9. Horizontal limit mechanisms are provided on both sides of the upper part of the box body 9. The material is first placed in the box body 9 in the ultrasonic cleaning tank 1 for cleaning. When the material is cleaned, the material is placed in the ultrasonic rinsing tank 2 for rinsing. When the material is rinsed, the material is placed in the draining tank 3 for draining.

[0022] Among them, the connecting mechanism includes an insert plate 7, one end of the insert plate 7 is fixed to one side of the side plate 5, and the other end of the insert plate 7 passes through the annular plate 6 and extends outward, and a fixing mechanism 8 is provided between the insert plate 7 and the annular plate 6, the fixing mechanism 8 includes a limiting groove 81, a plate hole 82, and a sleeve 83. The limiting groove 81 is opened on the side wall of the insert plate 7, the plate hole 82 is opened on the side wall of the annular plate 6, and the sleeve 83 is fixed to the side wall of the annular plate 6 on one side of the plate hole 82. A nut 86 is fixed on the side wall of the sleeve 83, and a threaded rod 85 is connected to the nut 86. One end of the threaded rod 85 is inserted in the limiting groove 81, and one end of the threaded rod 85 is fixed to the limiting plate 84. The other end of the threaded rod 85 extends outward and is fixed with a turning handle 87. The insert plate 7 can be fixed by the fixing mechanism 8, so that the annular plate 6 and the side plate 5 can be fixedly connected.

[0023] Among them, the horizontal limiting mechanism includes an upper plate 11 and a lower plate 12, the lower plate 12 is fixed on both sides above the ultrasonic cleaning tank 1, the ultrasonic rinsing tank 2, and the draining tank 3, the upper plate 11 is fixed on both sides above the box body 9, and the upper plate 11 is placed above the lower plate 12, a pull handle 14 is fixed above the upper plate 11, and sockets are provided on both sides of the lower plate 12, and an insertion rod 13 is fixed on both sides below the upper plate 11, and one end of the insertion rod 13 passes through the socket and extends downward. By passing one end of the insertion rod 13 through the socket, the box body 9 can be horizontally limited, and the box body 9 can be easily moved by pulling the pull handle 14.

[0024] Among them, an L-shaped plate 15 is fixed on one side above the drain pool 3, and a heater 16 is fixedly installed on the side wall above the L-shaped plate 15. By starting the heater 16, the top of the box body 9 in the drain pool 3 can be dried, so that the drained material in the box body 9 can be dried.

[0025] The working principle and usage process of the present invention are as follows: the material is first placed in the box body 9 in the ultrasonic cleaning tank 1 to be cleaned, then the material is placed in the ultrasonic rinsing tank 2 to be rinsed, and finally the material is placed in the draining tank 3 to be drained. By washing the material multiple times, the material can be cleaned more thoroughly.

[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic cleaning line for polishing and passivation, comprising an ultrasonic cleaning tank (1), an ultrasonic rinsing tank (2), and a draining tank (3), wherein the ultrasonic cleaning tank (1), the ultrasonic rinsing tank (2), and the draining tank (3) are all fixed with supporting legs (4) at the four corners of the bottom, characterized in that: The ultrasonic rinsing tank (2) is placed on one side of the ultrasonic cleaning tank (1), and the draining tank (3) is placed on one side of the ultrasonic rinsing tank (2). Side plates (5) are fixed on both sides of the draining tank (3) and the ultrasonic rinsing tank (2). Annular plates (6) are fixed on both sides of the ultrasonic cleaning tank (1) and the ultrasonic rinsing tank (2), and the annular plates (6) are connected to the side plates (5) via a connecting mechanism. A box body (9) is provided in each of the ultrasonic cleaning tank (1), the ultrasonic rinsing tank (2), and the draining tank (3), and a plurality of water leakage holes (10) are provided on the bottom and side walls of the box body (9). Horizontal limit mechanisms are provided on both sides of the upper portion of the box body (9).

2. The ultrasonic cleaning line for polishing and passivation according to claim 1, characterized in that: The connecting mechanism comprises an insert plate (7), one end of the insert plate (7) is fixed to one side of the side plate (5), the other end of the insert plate (7) passes through the annular plate (6) and extends outward, and a fixing mechanism (8) is provided between the insert plate (7) and the annular plate (6).

3. The ultrasonic cleaning line for polishing and passivation according to claim 2, characterized in that: The fixing mechanism (8) comprises a limiting groove (81), a plate hole (82), and a sleeve (83), wherein the limiting groove (81) is provided on the side wall of the inserting plate (7), the plate hole (82) is provided on the side wall of the annular plate (6), the sleeve (83) is fixed to the side wall of the annular plate (6) on one side of the plate hole (82), a nut (86) is fixed to the side wall of the sleeve (83), a threaded rod (85) is connected inside the nut (86), one end of the threaded rod (85) is inserted into the limiting groove (81), and one end of the threaded rod (85) is fixed to the limiting plate (84), and the other end of the threaded rod (85) extends outward and is fixed with a turning handle (87).

4. The ultrasonic cleaning line for polishing and passivation according to claim 1, characterized in that: The horizontal limit mechanism comprises an upper plate (11) and a lower plate (12), wherein the lower plate (12) is fixed on both sides above the ultrasonic cleaning tank (1), the ultrasonic rinsing tank (2), and the draining tank (3), and the upper plate (11) is fixed on both sides above the box body (9), and the upper plate (11) is placed above the lower plate (12), and both sides of the lower plate (12) are provided with insertion holes, and both sides of the lower side of the upper plate (11) are fixed with insertion rods (13), and one end of the insertion rod (13) passes through the insertion hole and extends downward.

5. The ultrasonic cleaning line for polishing and passivation according to claim 4, characterized in that: A handle (14) is fixed above the upper plate (11).

6. The ultrasonic cleaning line for polishing and passivation according to claim 1, characterized in that: An L-shaped plate (15) is fixed on one side above the drain tank (3), and a heater (16) is fixedly installed on the side wall above the L-shaped plate (15).