Disqualified aluminum ingot discharging and stacking mechanism

By designing the unqualified aluminum ingot discharge and palletizing mechanism, and using guide wheel sets and output conveyor belts to automatically process aluminum ingots, the problem of traditional low manual operation efficiency is solved, and the automated stacking of aluminum ingots is realized, reducing labor intensity.

CN223225200UActive Publication Date: 2025-08-15SHENYANG HUIFENG MASCH CO LTD
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Patent Information

Application Number
CN202422177476.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-15
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

Traditional aluminum ingot stacking operations require manual operation, resulting in low work efficiency and increased labor intensity.

Method used

A non-qualified aluminum ingot discharge palletizing mechanism is designed, and the unqualified aluminum ingots are automatically treated with guide wheel sets and output conveyor belts. The aluminium ingots are slid inclined to the inclined vertical rollers through the oblique rollers, and conveyed to the pick-up device through the conveyor belt.

Benefits of technology

It improves work efficiency, reduces the labor intensity of staff, and realizes the automated stacking of aluminum ingots.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an unqualified aluminum ingot discharging and stacking mechanism, which relates to the technical field of aluminum ingot production equipment and comprises a bottom plate, a limit frame is arranged above the bottom plate, a support column is arranged between the bottom plate and the limit frame, a head section guide wheel set and a tail section guide wheel set are sequentially arranged on one side of the inside of the limit frame, and the tail section guide wheel set is arranged on the other side of the inside of the limit frame. The head section guide wheel set and the tail section guide wheel set are located in the same plane, the included angle between the head section guide wheel set and the bottom plate and the included angle between the tail section guide wheel set and the bottom plate are 24 degrees, one side of the head section guide wheel set is higher than one side of the tail section guide wheel set, and the head section guide wheel set is divided into a front side and a rear side. The included angle between the head section guide wheel sets on the front side and the rear side is 90 degrees, an output conveying belt is arranged on the other side of the upper end of the bottom plate, aluminum ingots transversely slide to the bottom face and are conveyed to a receiving and conveying device at the other position through the conveying belt, a traditional manual operation mode is replaced, the working efficiency is improved, and meanwhile the labor intensity of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum ingot production equipment, in particular to a discharging and stacking mechanism for unqualified aluminum ingots. Background Art

[0002] An aluminum ingot casting machine is a device used to cast liquid aluminum or aluminum alloy into solid aluminum ingots. This machine is commonly used in aluminum smelters, aluminum processing plants, and other industries that require large quantities of aluminum ingots as raw materials. During operation, the ingot casting machine detects unqualified ingots through a detection mechanism, automatically activating the ingot discharge mechanism to remove the unqualified ingots and stack them. Traditional stacking operations typically require workers to manually tilt and tilt the ingots, which results in low efficiency and increased labor intensity. Utility Model Content

[0003] The purpose of the present utility model is to provide a mechanism for discharging and stacking unqualified aluminum ingots, so as to solve the problem that the traditional stacking operation proposed in the above-mentioned background technology usually requires workers to manually tilt and lay down the aluminum ingots, and the manual operation of the workers leads to low work efficiency and increased labor intensity of the workers.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a discharging and stacking mechanism for unqualified aluminum ingots, comprising a base plate, a limit frame provided above the base plate, a support column provided between the base plate and the limit frame, a head section guide wheel group and a tail section guide wheel group provided on one side of the interior of the limit frame, the head section guide wheel group and the tail section guide wheel group being in the same plane, the head section guide wheel group and the tail section guide wheel group forming an angle of 24° with the base plate, one side of the head section guide wheel group being higher than one side of the tail section guide wheel group, the head section guide wheel group being divided into front and rear sides, the angle between the head section guide wheel groups on the front and rear sides being 90°, and an output conveyor belt being provided on the other side of the upper end of the base plate.

[0005] Preferably, a fixing rod is provided inside the limit frame and between the head section guide wheel group and the tail section guide wheel group, the two ends of the head section guide wheel group are respectively fixedly connected to one side of the upper end of the limit frame and the fixing rod, and the two ends of the tail section guide wheel group are respectively fixedly connected to the fixing rod and the other side of the base plate.

[0006] Preferably, a connection grid is provided at positions between the base plate, the fixing rod and the limit frame corresponding to the head section guide wheel group and the tail section guide wheel group, and the head section guide wheel group and the tail section guide wheel group are rotatably connected to the connection grid.

[0007] Preferably, a blanking frame is provided on one side of the upper end of the limiting frame close to the head section guide wheel assembly, the blanking frame is in a C-shaped structure, and a blanking bevel is provided on the inner side of the blanking frame.

[0008] Preferably, a conveying support wheel is provided at a position on the upper end of the bottom plate corresponding to the output conveyor belt, and the output conveyor belt is arranged on the conveying support wheel.

[0009] Compared with the prior art, the beneficial effects of the present invention are: the automatic aluminum ingot discharge mechanism works to discharge unqualified aluminum ingots into the aluminum ingot discharge stacking mechanism, and the vertically placed aluminum ingots are made to slide obliquely onto the inclined vertical rollers through the inclined rollers, and the aluminum ingots slide horizontally to the bottom and are transferred to a receiving and delivering device at another location through a conveyor belt, replacing the traditional manual operation method, increasing work efficiency while reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is the main axonometric drawing of the main structure of the utility model;

[0011] Figure 2 This is a rear axonometric drawing of the main structure of the utility model;

[0012] Figure 3 This is a schematic diagram of the main structure of the utility model;

[0013] Figure 4 It is a left side schematic diagram of the main structure of the utility model;

[0014] Figure 5 It is a top view schematic diagram of the main structure of the utility model.

[0015] In the figure: 1-base plate, 2-limiting frame, 3-support column, 4-head section guide wheel group, 5-tail section guide wheel group, 6-output conveyor belt, 7-fixing rod, 8-connecting grid, 9-blank frame, 10-blank bevel, 11-conveying support wheel. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] See also Figure 1-5The utility model provides a discharging and stacking mechanism for unqualified aluminum ingots, comprising a base plate 1, a limiting frame 2 being provided above the base plate 1, a supporting column 3 being provided between the base plate 1 and the limiting frame 2, a head section guide wheel group 4 and a tail section guide wheel group 5 being provided on one side of the inner portion of the limiting frame 2 in sequence, the head section guide wheel group 4 and the tail section guide wheel group 5 being in the same plane, the head section guide wheel group 4 and the tail section guide wheel group 5 being at an angle of 24° to the base plate 1, one side of the head section guide wheel group 4 being higher than one side of the tail section guide wheel group 5, the head section guide wheel group 4 being divided into front and rear sides, the angle between the head section guide wheel groups 4 on the front and rear sides being 90°, and an output conveyor belt 6 being provided on the other side of the upper end of the base plate 1.

[0018] When in use, the base plate 1 provides support for the overall structure, and a limit frame 2 is set at the upper end of the base plate 1 through the support column 3. The limit frame 2 is lifted to a certain height from the base plate 1 by the support column 3, leaving installation space for the internal structure to ensure the structural height of the limit frame 2. Unqualified aluminum ingots fall onto the head section guide wheel group 4 through the limit frame 2, and the aluminum ingots slide toward the tail section guide wheel group 5 between the head section guide wheel groups 4 with an angle of 90° on both sides. The aluminum ingots overturn at the position of the head section guide wheel group 4, and the overturned aluminum ingots continue to move toward the output conveyor belt 6 through the tail section guide wheel group 5, and the overturned aluminum ingots are output to the outside through the output conveyor belt 6, and then the aluminum ingots are stacked.

[0019] A fixing rod 7 is provided inside the limit frame 2 and between the head section guide wheel group 4 and the tail section guide wheel group 5. The two ends of the head section guide wheel group 4 are respectively fixedly connected to one side of the upper end of the limit frame 2 and the fixing rod 7. The two ends of the tail section guide wheel group 5 are respectively fixedly connected to the fixing rod 7 and the other side of the base plate 1. The head section guide wheel group 4 and the tail section guide wheel group 5 are separated by the fixing rod 7, and the head section guide wheel group 4 and the tail section guide wheel group 5 are fixedly set to the inside of the limit frame 2 by the fixing rod 7.

[0020] A connecting grid 8 is provided at a position corresponding to the head section guide wheel group 4 and the tail section guide wheel group 5 between the base plate 1, the fixing rod 7 and the limiting frame 2. The head section guide wheel group 4 and the tail section guide wheel group 5 are rotatably connected to the connecting grid 8. By providing a connecting grid 8 between the two sides of the fixing rod 7 and the base plate 1 and the limiting frame 2, it is ensured that the head section guide wheel group 4 and the tail section guide wheel group 5 can be rotatably connected to the connecting grid 8, thereby ensuring the smooth sliding of the aluminum ingot.

[0021] A blanking frame 9 is provided on the upper end of the limit frame 2, close to the side of the head section guide wheel group 4. The blanking frame 9 is in a C-shaped structure. A blanking bevel 10 is provided on the inner side of the blanking frame 9. The blanking frame 9 is provided on one side of the limit frame 2. The falling aluminum ingots are guided by the blanking frame 9. The blanking bevel 10 is provided on the top of the blanking frame 9 to improve the guiding ability of the blanking frame 9 for the aluminum ingots.

[0022] A conveying support wheel 11 is provided at the upper end of the base plate 1 at a position corresponding to the output conveyor belt 6. The output conveyor belt 6 is set on the conveying support wheel 11. By setting the conveying support wheel 11, the output conveyor belt 6 is rotatably connected to the base plate 1 to ensure that the output conveyor belt 6 can rotate smoothly.

[0023] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mechanism for discharging and stacking unqualified aluminum ingots, characterized by: The invention comprises a base plate (1), a limit frame (2) is provided above the base plate (1), a support column (3) is provided between the base plate (1) and the limit frame (2), a head section guide wheel group (4) and a tail section guide wheel group (5) are provided in sequence on one side of the inner portion of the limit frame (2), the head section guide wheel group (4) and the tail section guide wheel group (5) are in the same plane, the head section guide wheel group (4) and the tail section guide wheel group (5) form an angle of 24° with the base plate (1), one side of the head section guide wheel group (4) is higher than one side of the tail section guide wheel group (5), the head section guide wheel group (4) is divided into front and rear sides, the angle between the head section guide wheel group (4) on the front and rear sides is 90°, and an output conveyor belt (6) is provided on the other side of the upper end of the base plate (1).

2. The unqualified aluminum ingot discharge and stacking mechanism according to claim 1, characterized in that: A fixing rod (7) is provided inside the limit frame (2) and between the head section guide wheel group (4) and the tail section guide wheel group (5); the two ends of the head section guide wheel group (4) are respectively fixedly connected to one side of the upper end of the limit frame (2) and the fixing rod (7); the two ends of the tail section guide wheel group (5) are respectively fixedly connected to the fixing rod (7) and the other side of the bottom plate (1).

3. The unqualified aluminum ingot discharge and stacking mechanism according to claim 2, characterized in that: A connection grid (8) is provided at positions between the base plate (1), the fixing rod (7) and the limiting frame (2) corresponding to the head section guide wheel group (4) and the tail section guide wheel group (5); the head section guide wheel group (4) and the tail section guide wheel group (5) are rotatably connected to the connection grid (8).

4. The unqualified aluminum ingot discharge and stacking mechanism according to claim 1, characterized in that: A blanking frame (9) is provided on the upper end of the limit frame (2) near the head section guide wheel group (4). The blanking frame (9) is a C-shaped structure, and a blanking bevel (10) is provided on the inner side of the blanking frame (9).

5. The unqualified aluminum ingot discharge and stacking mechanism according to claim 1, characterized in that: A conveying support wheel (11) is provided at a position on the upper end of the bottom plate (1) corresponding to the output conveyor belt (6), and the output conveyor belt (6) is arranged on the conveying support wheel (11).