Carrier band CCD (Charge Coupled Device) detection device

By introducing a dust removal mechanism and a camera camera into the CCD detection device, the impact of dust on the carrier tape detection accuracy is solved, and high-precision carrier tape detection and positioning is achieved.

CN223228953UActive Publication Date: 2025-08-15SHENZHEN HOUQUN TECH DEV CO LTD
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Patent Information

Application Number
CN202422634777.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-08-15
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The existing CCD visual detection devices are susceptible to dust, resulting in a decrease in the accuracy of the carrier tape detection and the inability to accurately locate the unqualified position.

Method used

A carrier CCD detection device is designed, including a detection mechanism and a dust removal mechanism, which uses the upper light source, grating detection head, material tape base, lower light source and camera camera for detection and dust removal, and cleans the material tape in combination with the dust blower box to ensure detection accuracy.

Benefits of technology

It improves the accuracy and accuracy of carrier tape detection, avoids the impact of dust on visual detection, simplifies the structure and facilitates subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a carrier tape CCD (Charge Coupled Device) detection device, which belongs to the field of detection equipment and comprises a detection mechanism and a dust removal mechanism, the detection mechanism comprises an upper light source, a grating detection head, a material tape base and a lower light source, and the middle part of the material tape base is provided with a lower through hole for light of the lower light source to pass through; the upper edge of the material belt base is provided with a material guiding groove consistent with the conveying direction of a material belt, a material belt pressing plate is arranged above the material guiding groove, the middle of the material belt pressing plate is provided with an upper through hole allowing light of the upper light source to pass through, and the dust removal mechanism is arranged in front of the material belt conveying direction of the detection mechanism and comprises a dust blowing box provided with an opening allowing the material belt to pass through. The device further comprises a camera arranged corresponding to the position of the detection mechanism. According to the utility model, counting, quality inspection and marking are carried out on the carrier tape by adopting the grating detection head and the camera, the subsequent processing work is facilitated, the dust removal mechanism is arranged in front of the detection mechanism, so that the influence of dust on visual detection is avoided, the structure is simple, the use is convenient, and the detection precision is higher.
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Description

Technical Field

[0001] The utility model relates to a carrier CCD detection device, belonging to the field of detection equipment. Background Art

[0002] Carrier tape is a strip product used in the electronic component placement industry. It has a specific thickness and has holes for holding electronic components such as resistors, capacitors, transistors, and diodes, as well as positioning holes for indexing and positioning, distributed evenly along its length. When used, it is combined with a top cover tape to carry and store the electronic components in the holes of the carrier tape. The top cover tape is formed into a closed package by a carrier tape forming machine, and then a CCD visual inspection device is used to detect whether the packaging size and structural position of the carrier tape are correct.

[0003] However, the CCD visual inspection device in the prior art is easily affected by dust during visual inspection of the carrier tape, and is unable to accurately locate the unqualified position of the carrier tape, thereby affecting the accuracy of inspection and post-inspection processing. Summary of the Invention

[0004] In view of this, the present invention provides a carrier CCD detection device to solve the above problems existing in the prior art.

[0005] The technical solution of the utility model to solve the above technical problems is as follows:

[0006] A carrier CCD detection device, comprising a detection mechanism and a dust removal mechanism;

[0007] The detection mechanism includes an upper light source, a grating detection head, a material belt base, and a lower light source, which are arranged in sequence from top to bottom. The material belt base has a lower through hole in the middle for light from the lower light source to pass through. The upper edge of the material belt base is provided with a material guide groove consistent with the material belt transmission direction. A material belt pressing plate is provided above the material guide groove. The material belt pressing plate has an upper through hole in the middle for light from the upper light source to pass through.

[0008] The dust removal mechanism is arranged before the material belt transmission direction of the detection mechanism, and includes a dust blowing box with an opening for the material belt to pass through;

[0009] It also includes a camera that is arranged corresponding to the position of the detection mechanism.

[0010] On the basis of the above technical solution, the present invention can also be improved as follows:

[0011] Furthermore, it also includes a control assembly, the camera head is communicatively connected to the control assembly, the control assembly includes an electrically connected host, a display screen and an operating keyboard, and the control assembly is communicatively connected to the detection mechanism and the dust removal mechanism respectively.

[0012] Furthermore, it also includes a shell, a detection slot is opened on the front side of the shell, the detection mechanism and the dust removal mechanism are installed in the detection slot through the base plate, the camera is arranged on the upper end surface of the detection slot, the host is arranged in the shell, and the display screen is embedded in the side wall of the shell.

[0013] Furthermore, the shell has two side doors and a front door, and the side doors and the front door are arranged around the detection slot. The side door is provided with a slot consistent with the material belt transmission direction, and the operation keyboard is arranged on the front door.

[0014] Furthermore, it also includes an alarm light, which is arranged on the upper end surface of the shell and is communicatively connected to the control assembly.

[0015] Furthermore, the shell also has a storage space, which is a drawer and / or a cabinet.

[0016] Furthermore, the lower end surface of the shell is provided with a plurality of rollers and / or a plurality of supporting feet.

[0017] The beneficial effects of the utility model are:

[0018] The utility model adopts a grating detection head and a camera to count, inspect and mark the carrier tape, which is convenient for subsequent processing. A dust removal mechanism is set before the detection mechanism to avoid the influence of dust on visual detection. It has a simple structure, is easy to use and has high detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 For this utility model Figure 1 Magnified view of the structure;

[0021] Figure 3 This is a diagram showing the relationship between the camera head positions of the utility model.

[0022] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0023] 01. Detection mechanism, 11. Upper light source, 12. Grating detection head, 13. Material strip base, 14. Lower light source, 15. Material guide trough, 16. Material strip pressure plate, 02. Dust removal mechanism, 03. Camera, 04. Display, 05. Operation keyboard, 06. Shell, 61. Detection trough, 62. Bottom plate, 63. Side door, 64. Front door, 65. Drawer, 66. Cabinet, 67. Roller, 68. Support leg, 07. Alarm light, 08. Material strip. DETAILED DESCRIPTION

[0024] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0025] like Figure 1-3 As shown, the carrier CCD detection device includes a detection mechanism 01 and a dust removal mechanism 02;

[0026] The detection mechanism 01 includes an upper light source 11, a grating detection head 12, a material strip base 13, and a lower light source 14, which are arranged in sequence from top to bottom. The material strip base 13 has a lower through hole in the middle for light from the lower light source 14 to pass through. The upper edge of the material strip base 13 is provided with a material guide trough 15 that is consistent with the transmission direction of the material strip 08. A material strip pressure plate 16 is provided above the material guide trough 15. The material strip pressure plate 16 has an upper through hole in the middle for light from the upper light source 11 to pass through.

[0027] The dust removal mechanism 02 is arranged before the conveying direction of the material belt 08 of the detection mechanism 01, and includes a dust blowing box with an opening for the material belt 08 to pass through;

[0028] It also includes a camera 03 that is arranged corresponding to the position of the detection mechanism 01.

[0029] In another embodiment of the present invention, a control assembly is further included, and the camera head 03 is communicatively connected to the control assembly. The control assembly includes an electrically connected host, a display screen 04 and an operating keyboard 05, and the control assembly is communicatively connected to the detection mechanism 01 and the dust removal mechanism 02 respectively.

[0030] In another embodiment of the present invention, it also includes a shell 06, a detection slot 61 is opened on the front side of the shell 06, the detection mechanism 01 and the dust removal mechanism 02 are installed in the detection slot 61 through the base plate 62, the camera 03 is arranged on the upper end surface of the detection slot 61, the main unit is arranged in the shell 06, and the display screen 04 is embedded in the side wall of the shell 06.

[0031] In another embodiment of the present invention, the shell 06 has two side doors 63 and a front door 64. The side doors 63 and the front door 64 are arranged around the detection slot 61. The side door 63 is provided with a slot consistent with the transmission direction of the material belt 08. The operation keyboard 05 is arranged on the front door 64 to form a semi-enclosed detection space to prevent the dust in the workshop from contaminating the detection mechanism 01, and can also protect the detection mechanism 01 to prevent bumps.

[0032] In another embodiment of the present invention, an alarm light 07 is further included. The alarm light 07 is arranged on the upper end surface of the housing 06 and is communicatively connected to the control assembly.

[0033] In another embodiment of the present invention, the housing 06 further has a storage space, which is a drawer 65 and / or a cabinet 66 .

[0034] In another embodiment of the present invention, the lower end surface of the shell 06 is provided with multiple rollers 67 and / or multiple support feet 68. The support feet 68 are adjustable support feet 68. When the detection device moves, the support feet 68 are stored and the detection device is moved with the rollers 67 to save transportation costs. After the movement is completed, the support feet 68 provide stable support.

[0035] When in use, the carrier CCD detection device is set between the carrier forming mechanism and the winding mechanism, that is, quality inspection is carried out after the carrier is formed and before winding, so that the material strip 08 passes through the dust removal mechanism 02 and the detection mechanism 01 in turn, and the tension of the winding mechanism is used to move the material strip 08 on the carrier CCD detection device. After the material strip 08 is cleaned by the dust blowing box, it is illuminated by the upper light source 11 and the lower light source 14, and detected and counted by the grating detection head 12 and the camera 03. When the material strip 08 passes through the channel formed by the material guide groove 15 and the material strip pressure plate 16 on the material strip base 13, if the packaging size and structural position of the carrier strip are unqualified, the alarm light 07 will issue a prompt, and at the same time the host records the product information (defective product position and defective product situation) and displays the information on the display screen 04.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A carrier CCD detection device, characterized in that: Including detection mechanism and dust removal mechanism; The detection mechanism includes an upper light source, a grating detection head, a material belt base, and a lower light source, which are arranged in sequence from top to bottom. The material belt base has a lower through hole in the middle for the light of the lower light source to pass through. The upper edge of the material belt base is provided with a material guide groove consistent with the material belt transmission direction. A material belt pressing plate is provided above the material guide groove. The material belt pressing plate has an upper through hole in the middle for the light of the upper light source to pass through. The dust removal mechanism is arranged before the material belt transmission direction of the detection mechanism, and includes a dust blowing box with an opening for the material belt to pass through; It also includes a camera that is arranged corresponding to the position of the detection mechanism.

2. The carrier CCD detection device according to claim 1, characterized in that: It also includes a control assembly, the camera head is communicatively connected to the control assembly, the control assembly includes an electrically connected host, a display screen and an operating keyboard, and the control assembly is communicatively connected to the detection mechanism and the dust removal mechanism respectively.

3. The carrier CCD detection device according to claim 2, characterized in that: It also includes a shell, a detection slot is opened on the front side of the shell, the detection mechanism and the dust removal mechanism are installed in the detection slot through a base plate, the camera is arranged on the upper end surface of the detection slot, the host is arranged in the shell, and the display screen is embedded in the side wall of the shell.

4. The carrier CCD detection device according to claim 3, characterized in that: The shell has two side doors and a front door, the side doors and the front door are arranged around the detection slot, the side doors are provided with slots consistent with the material belt transmission direction, and the operation keyboard is arranged on the front door.

5. The carrier CCD detection device according to claim 3 or 4, characterized in that: It also includes an alarm light, which is arranged on the upper end surface of the shell and is communicatively connected with the control assembly.

6. The carrier CCD detection device according to claim 3 or 4, characterized in that: The housing further has a storage space, which is a drawer and / or a cabinet.

7. The carrier CCD detection device according to claim 3 or 4, characterized in that: The lower end surface of the shell is provided with multiple rollers and / or multiple supporting feet.