Paint dipping device for electromagnetic wire processing

Abstract

The utility model provides a paint dipping device for electromagnetic wire processing, which comprises a dipping tank, a slide rail is fixed in the dipping tank, and the slide rail extends out of the dipping tank; the part of the slide rail in the soaking tank is of an inclined structure, and the extending part of the slide rail is of a horizontal structure; a plurality of hanging rods are connected to the bottom end of the sliding rail in a sliding mode, and every two adjacent hanging rods are connected through a connecting rope; the side portion of the hanging rod at the outermost end is connected with a winding rope, and the winding rope is connected with a winding and unwinding assembly. The hanging rod is used for placing the electromagnetic coil needing to be dipped, and the winding and unwinding assembly drives the hanging rod to move on the sliding rail by winding and unwinding the winding rope so as to drive the electromagnetic coil to enter and exit from the soaking tank. The sliding rail of a special structure is fixed in the soaking tank, the hanging rod for fixing the electromagnetic coil can move on the sliding rail, the electromagnetic coil is driven to enter and exit from the paint dipping tank through winding and unwinding of the winding and unwinding assembly, and paint dipping and airing of the electromagnetic coil are completed; according to the utility model, multiple groups of electromagnetic coils can be wound and unwound at one time, namely, the multiple electromagnetic coils can be subjected to paint dipping and draining operation at the same time.

Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic wire processing equipment, in particular to a paint dipping device for electromagnetic wire processing. Background Art

[0002] Electromagnetic wire is a type of wire used to make windings in electrical equipment and electronic products. It is typically made of highly conductive metals such as copper and aluminum to ensure smooth passage of current. The outer layer of the wire is coated with a good insulating material to prevent current leakage and short circuits. In electric motors, electromagnetic wire is used to form stator and rotor windings, converting electrical energy into mechanical energy. In transformers, it is a crucial component of transformer windings and is also used in electromagnets, reactors, and other equipment. Varnishing electromagnetic wire is a common process used to enhance insulation, improve the voltage resistance and reliability of the electromagnetic wire, secure the wire in place, and reduce vibration and friction during operation. It also improves the electromagnetic wire's moisture and mildew resistance.

[0003] The traditional electromagnetic wire dipping process involves immersing the electromagnetic coil in a soaking tank, then taking it out to drain and drying it. Generally, the electromagnetic coils are placed in the soaking tank one by one, and then taken out one by one to drain. This soaking device, which requires operators to put in and take out the coils one by one, is inefficient. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention aims to provide a paint dipping device for electromagnetic wire processing, which can solve the existing problems.

[0005] In order to achieve the above purpose, the technical solution of the utility model is as follows:

[0006] The utility model is realized through the following technical solutions: a paint dipping device for electromagnetic wire processing comprises a soaking tank, a fixed slide rail inside the soaking tank, and the slide rail extends outward from the soaking tank; the part of the slide rail in the soaking tank is an inclined structure, and the part extending outward from the slide rail is a horizontal structure; a plurality of hanging rods are slidably connected to the bottom end of the slide rail, and adjacent hanging rods are connected by connecting ropes; the side of the outermost hanging rod is connected to a winding rope, and the winding rope is connected to a reeling assembly; the hanging rod is used for placing the electromagnetic coil that needs to be dipped in paint, and the reeling assembly drives the hanging rod to move on the slide rail through the reeling winding rope to drive the electromagnetic coil in and out of the soaking tank.

[0007] Furthermore, a plurality of the hanging rods are spaced apart and distributed on both sides of the slide rail, and a slide groove is provided at the bottom end of the slide rail; a slider is fixed to the end of the hanging rod, and the slider is slidably connected to the slide groove; and a reserved hole is provided at the end of the hanging rod.

[0008] Furthermore, the reeling and winding assembly includes two support seats, a winding shaft and a handwheel; the two support seats are fixed at the top of the cache box, and a winding shaft is rotatably connected between the two support seats; the outside of the winding shaft is connected to a winding rope, and the end of the winding shaft is connected to the handwheel.

[0009] Furthermore, a gear is fixed to the side of the winding shaft, and a limiting groove is provided on the surface of the cache box; and a fixing plate is fixed to the side of the cache box, and a latch is slidably connected to the side of the fixing plate; a limiting plate is fixed to the side of the latch, and the limiting plate and the fixing plate are connected by a spring; a finger ring is fixed to the end of the latch; and the latch cooperates to connect the limiting groove and the gear.

[0010] Furthermore, the cross section of the fixing plate adopts an "L"-shaped structure, and the latch penetrates and is slidably connected to the fixing plate.

[0011] Furthermore, a filter plate is provided inside the cache box, and a water pump 1 is installed at the bottom end of the cache box; the water outlet of the water pump 1 is connected to the soaking tank through a water pipe; a water pump 2 is installed inside the soaking tank; the water outlet of the water pump 2 is connected to the cache box through a water pipe.

[0012] Furthermore, one end of the slide rail is fixed to the center of the inner wall of the soaking tank, and the other end of the slide rail extends out of the soaking tank; and the extended end of the slide rail is connected to the soaking tank via a fixing rod.

[0013] Compared with the prior art, the beneficial effects of the present invention include:

[0014] The paint dipping device of the utility model has a slide rail with a special structure fixed inside the dipping tank, and the hanging rod for fixing the electromagnetic coil can move on the slide rail. The electromagnetic coil is driven in and out of the paint dipping tank by retracting and extending the retracting and unretracting winding assembly, thereby completing the paint dipping and drying of the electromagnetic coil. The utility model can retract and extend multiple groups of electromagnetic coils at a time, that is, multiple electromagnetic coils can be dipped in paint and drained at the same time, which is simple to operate and low in cost.

[0015] The paint dipping device of the utility model is equipped with a buffer box, which can extract the paint liquid in the dipping tank, filter it, and then pump it into the dipping tank again for use, thereby removing impurities in the dipping tank and improving the quality of dipping. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The disclosure of the present invention is described with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of the present invention. In the drawings, the same reference numerals are used to refer to the same components. Among them:

[0017] Figure 1This is a schematic diagram of the overall structure of the paint dipping device for electromagnetic wire processing of the present invention;

[0018] Figure 2 This is a schematic diagram of the fixing structure of the gear and the buffer box in the embodiment of the present utility model;

[0019] Figure 3 This is a schematic diagram of the connection structure of the slide rail and the hanging rod in an embodiment of the present utility model.

[0020] Explanations in the figure: 1. Soaking tank; 2. Slide rail; 3. Fixed rod; 4. Hanging rod; 5. Winding rope; 6. Winding shaft; 7. Support seat; 8. Gear; 9. Handwheel; 10. Filter plate; 11. Cache box; 12. Water pump 1; 13. Water pump 2; 14. Water pipe; 15. Limit plate; 16. Fixed plate; 17. Finger ring; 18. Spring; 19. Pin; 20. Reserved hole; 21. Slider; 22. Connecting rope; 23. Slide groove. DETAILED DESCRIPTION

[0021] It is easy to understand that according to the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural methods and implementation methods. Therefore, the following specific embodiments and drawings are only illustrative of the technical solution of the present invention and should not be regarded as the entire present invention or as a limitation or restriction of the technical solution of the present invention.

[0022] Dipping equipment for electromagnetic wire processing, such as Figure 1 As shown, it includes a soaking tank 1, a slide rail 2 is fixed inside the soaking tank 1, and the slide rail 2 extends outward from the soaking tank 1; specifically, one end of the slide rail 2 is fixed at the center of the inner wall of the soaking tank 1, and the other end of the slide rail 2 extends outward from the soaking tank 1; and the extended end of the slide rail 2 is connected to the soaking tank 1 through a fixing rod 3; the part of the slide rail 2 in the soaking tank 1 is an inclined structure, and the extended part of the slide rail 2 is a horizontal structure;

[0023] The bottom end of the slide rail 2 is slidably connected to a plurality of hanging rods 4, and adjacent hanging rods 4 are connected by connecting ropes 22; the side of the outermost hanging rod 4 is connected to the winding rope 5, and the winding rope 5 is connected to the reeling assembly; the hanging rod 4 is used to place the electromagnetic coil that needs to be dipped in paint, and the reeling assembly drives the hanging rod 4 to move on the slide rail 2 through the reeling and unreeling winding rope 5 to drive the electromagnetic coil in and out of the immersion tank 1; the reeling assembly includes two support seats 7, a winding shaft 6 and a handwheel 9; the two support seats 7 are fixed to the top of the cache box 11, and a winding shaft 6 is rotatably connected between the two support seats 7; the outside of the winding shaft 6 is connected to the winding rope 5, and the end of the winding shaft 6 is connected to the handwheel 9; the winding shaft 6 is rotated by the handwheel 9, and for example, the entire winding rope 5 is reeled in when rotating counterclockwise, and at this time, each hanging rod 4 is in a position as shown in FIG. Figure 1 In the state shown, the electromagnetic coil on the hanging rod 4 is picked up from the soaking tank 1; when rotating clockwise, the entire winding rope 5 is released, so that the hanging rod 4 at the end falls under the action of gravity, driving each hanging rod 4 into the soaking tank 1 for soaking.

[0024] The paint dipping device of the utility model has a slide rail with a special structure fixed inside the dipping tank, and the hanging rod for fixing the electromagnetic coil can move on the slide rail. The electromagnetic coil is driven in and out of the paint dipping tank by retracting and extending the retracting and unretracting winding assembly, thereby completing the paint dipping and drying of the electromagnetic coil. The utility model can retract and extend multiple groups of electromagnetic coils at a time, that is, multiple electromagnetic coils can be dipped in paint and drained at the same time, which is simple to operate and low in cost.

[0025] In order to avoid the electromagnetic coils on each hanging rod 4 from squeezing and interfering with each other; a plurality of the hanging rods 4 are spaced apart on both sides of the slide rail 2, and a slide groove 23 is provided at the bottom end of the slide rail 2; a slider 21 is fixed to the end of the hanging rod 4, and the slider 21 is slidably connected to the slide groove 23; the cross section of the slider 21 adopts a "T"-shaped structure, and the slide groove 23 is adapted to the slider 21; a reserved hole 20 is provided at the end of the hanging rod 4, such as Figure 3 As shown, the reserved hole 20 cooperates with the fixing pin to stably fix the electromagnetic coil to the side of the hanging rod 4.

[0026] In order to facilitate the hanging rod 4 to stay in the appropriate position of the slide rail 2, so as to prevent the paint liquid from falling to the ground when draining; at the same time, in order to facilitate the storage and placement of the electromagnetic coil beside the equipment; a gear 8 is fixed to the side of the winding shaft 6, and a limit groove is provided on the surface of the cache box 11; and a fixing plate 16 is fixed to the side of the cache box 11, and a latch 19 is slidably connected to the side of the fixing plate 16; a limit plate 15 is fixed to the side of the latch 19, and the limit plate 15 and the fixing plate 16 are connected by a spring 18; a finger ring 17 is fixed to the end of the latch 19; the latch 19 is connected in conjunction with the limit groove and the gear 8; as shown Figure 2 As shown, by pulling the finger ring 17, the latch 19 is withdrawn from the gear 8 and the stop slot. After the reel 6 is rotated to the appropriate position, the finger ring 17 is released, and the latch 19 is restored under the action of the spring 18 and inserted into the stop slot and the teeth at the appropriate position of the gear 8. The cross-section of the fixing plate 16 adopts an "L"-shaped structure, and the latch 19 passes through and is slidably connected to the fixing plate 16.

[0027] To filter the paint liquid in the immersion tank 1 and improve the quality of the immersion process, a filter plate 10 is installed inside the buffer box 11, and a water pump 12 is installed at the bottom of the buffer box 11. The water outlet of the water pump 12 is connected to the immersion tank 1 through a water pipe 14. A water pump 2 is installed inside the immersion tank 1. The water outlet of the water pump 2 13 is connected to the buffer box 11 through a water pipe 14. The paint liquid in the immersion tank 1 is pumped into the buffer box 11 by the water pump 2 13, filtered by the filter plate 10, and then pumped back into the immersion tank 1 by the water pump 12 for use.

[0028] When the present invention is in use, the paint liquid in the soaking tank 1 is first pumped into the buffer box 11, filtered through the filter plate 10, and then pumped out back to the soaking tank 1 through the water pump 12; the electromagnetic coil to be dipped in paint is inserted into the hanging rod 4, and a fixing pin can be inserted into the reserved hole 20 for limiting the position when necessary; then the finger ring 17 is pulled to pull the pin 19 out of the gear 8 and the limiting groove, and the hand wheel 9 is rotated to drive the winding shaft 6 to rotate, so that each hanging rod 4 is driven by gravity, and then the slide rail 2 enters the soaking tank 1, and the finger ring is released. 17; After the soaking is completed, pull the finger ring 17 again, rotate the hand wheel 9 in the opposite direction, and pick up the electromagnetic coil on the hanging rod 4 from the soaking tank 1, and make each hanging rod 4 be pulled out of the soaking tank 1 without contacting the paint liquid but still at the top of the soaking tank 1. After each hanging rod 4 reaches this state, release the finger ring 17, and the latch 19 can be reset under the action of the spring 18 and inserted into the limit groove and the teeth at the appropriate position of the gear 8, limiting this state and realizing the draining of the electromagnetic coil; after the draining is completed, the hand wheel 9 can be rotated to make each hanging rod 4 reach the state as shown in the figure. Figure 1 The position shown is to facilitate unified unloading and loading.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0030] In the description of this patent, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," and "set" should be understood in a broad sense. For example, they can refer to fixed connection or set, detachable connection or set, or integral connection or set. Those skilled in the art will understand the specific meanings of the above terms in this patent based on the specific circumstances.

[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "several" means two or more, unless otherwise specifically defined.

[0032] The technical scope of the present invention is not limited to the contents described above. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical concept of the present invention, and these deformations and modifications should all fall within the scope of protection of the present invention.

Claims

1. A varnish dipping device for electromagnetic wire processing, characterized in that: include: A soaking tank (1), wherein a slide rail (2) is fixed inside the soaking tank (1), and the slide rail (2) extends outward from the soaking tank (1); the portion of the slide rail (2) in the soaking tank (1) is an inclined structure, and the portion of the slide rail (2) extending outward is a horizontal structure; the bottom end of the slide rail (2) is slidably connected to a plurality of hanging rods (4), and adjacent hanging rods (4) are connected by connecting ropes (22); the side of the outermost hanging rod (4) is connected to a winding rope (5), and the winding rope (5) is connected to a reeling assembly; the hanging rod (4) is used to place an electromagnetic coil that needs to be dipped in paint, and the reeling assembly drives the hanging rod (4) to move on the slide rail (2) through the reeling rope (5) to drive the electromagnetic coil in and out of the soaking tank (1).

2. The varnish dipping device for electromagnetic wire processing according to claim 1, characterized in that: A plurality of the hanging rods (4) are spaced apart and distributed on both sides of the slide rail (2), and a slide groove (23) is provided at the bottom end of the slide rail (2); a slider (21) is fixed to the end of the hanging rod (4), and the slider (21) is slidably connected to the slide groove (23); a reserved hole (20) is provided at the end of the hanging rod (4).

3. The varnish dipping device for electromagnetic wire processing according to claim 1, characterized in that: The reeling and unreeling assembly comprises two support seats (7), a winding shaft (6) and a hand wheel (9); the two support seats (7) are fixed to the top of the cache box (11), and a winding shaft (6) is rotatably connected between the two support seats (7); the outside of the winding shaft (6) is connected to a winding rope (5), and the end of the winding shaft (6) is connected to the hand wheel (9).

4. The varnish dipping device for electromagnetic wire processing according to claim 3, characterized in that: A gear (8) is fixed to the side of the winding shaft (6), and a limiting groove is provided on the surface of the cache box (11); a fixed plate (16) is fixed to the side of the cache box (11), and a latch (19) is slidably connected to the side of the fixed plate (16); a limiting plate (15) is fixed to the side of the latch (19), and the limiting plate (15) and the fixed plate (16) are connected by a spring (18); a finger ring (17) is fixed to the end of the latch (19); the latch (19) cooperates to connect the limiting groove and the gear (8).

5. The varnish dipping device for electromagnetic wire processing according to claim 4, characterized in that: The cross section of the fixing plate (16) adopts an "L"-shaped structure, and the latch (19) penetrates and is slidably connected to the fixing plate (16).

6. The varnish dipping device for electromagnetic wire processing according to claim 3, characterized in that: A filter plate (10) is provided inside the cache box (11), and a water pump (12) is installed at the bottom end of the cache box (11); the water outlet of the water pump (12) is connected to the soaking tank (1) through a water pipe (14); a water pump (13) is installed inside the soaking tank (1); the water outlet of the water pump (13) is connected to the cache box (11) through a water pipe (14).

7. The varnish dipping device for electromagnetic wire processing according to any one of claims 1 to 6, characterized in that: One end of the slide rail (2) is fixed to the center of the inner wall of the soaking tank (1), and the other end of the slide rail (2) extends outward from the soaking tank (1); and the extended end of the slide rail (2) is connected to the soaking tank (1) via a fixing rod (3).

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