Hardware production and processing heat treatment equipment

Through the combination of vortex tube refrigeration and agitating rod agitating, the problem of rising water temperature during the quenching process is solved, the stability and uniformity of the temperature of the quenching liquid are achieved, and the quenching effect and the quality of the hardware are improved.

CN223240113UActive Publication Date: 2025-08-19SHANDONG HENGCHUANYUE MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422418623.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-19
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

During the continuous quenching process of traditional quenching devices, the temperature of the water body continues to rise, affecting the quenching effect.

Method used

The eddy current tube cooling method is adopted to enter the quenching liquid through low-temperature and high-pressure airflow, and the bubbles are agitated by a motor driving the agitating rod to keep the temperature of the quenching liquid stable, and combine the rotation of the hardware to achieve uniform heat exchange.

Benefits of technology

Ensure that the temperature of the quenching liquid is always appropriate, improve the quenching quality, avoid undesirable tissue and stress concentration caused by local overheating, and simplify subsequent treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses hardware production and processing heat treatment equipment which comprises a rectangular cylinder, the upper end of the rectangular cylinder is fixedly connected with an L-shaped plate, the horizontal part of the L-shaped plate is symmetrically and fixedly connected with two hydraulic telescopic rods, and the telescopic ends of the two hydraulic telescopic rods are jointly and fixedly connected with a movable plate. A rotating rod is arranged on the moving plate in a penetrating mode, a placing net disc is arranged on the rotating rod in a penetrating mode, and the placing net disc is fixedly connected with the rotating rod; and the cold air mechanism comprises a vortex tube arranged on the left side of the rectangular barrel, a vertical tube is arranged at the inner bottom of the rectangular barrel in a penetrating mode, the vertical tube is fixedly connected with the inner bottom of the rectangular barrel, a transverse strip is fixedly connected to the inner wall of the rear side of the rectangular barrel, and the transverse strip is vertically and rotationally connected with a rotating tube. When the equipment is used, the temperature of quenching liquid can be kept at a proper temperature all the time by utilizing the refrigerating effect of the vortex tube, so that the overall quenching effect is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of hardware quenching, in particular to a hardware production and processing heat treatment device. Background Art

[0002] During the processing of hardware, one of the processes is quenching. The purpose of quenching is to transform the supercooled austenite into martensite or bainite to obtain martensite or bainite structure, and then tempering at different temperatures to greatly improve the rigidity, hardness, wear resistance, fatigue strength and toughness of the steel, so as to meet the different use requirements of various mechanical parts and tools. Quenching can also meet the special physical and chemical properties of some special steels such as ferromagnetism and corrosion resistance.

[0003] When using traditional quenching equipment, the temperature of the water will continue to rise during the continuous quenching process. As the temperature continues to rise, the quenching effect will be greatly reduced. Therefore, how to keep the water temperature at an appropriate state during the quenching process is a problem that needs to be considered. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a hardware production and processing heat treatment equipment. When in use, the equipment utilizes the cooling effect of the vortex tube to keep the quenching liquid temperature at an appropriate temperature at all times, thereby ensuring the overall quenching effect.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The cam is fixedly provided with an L-shaped plate at the upper end thereof, and the horizontal part of the L-shaped plate is symmetrically fixedly connected to the two hydraulic telescopic rods, and the telescopic ends of the hydraulic telescopic rods are jointly fixedly connected to the movable plate, and the movable plate is penetrated by a rotating rod, and a placing net disk is penetrated on the rotating rod, and the placing net disk is fixedly connected to the rotating rod; a cold air mechanism comprises a vortex tube arranged on the left side of the rectangular cylinder, and the inner bottom of the rectangular cylinder is penetrated by a vertical tube, and the vertical tube is fixedly connected to the inner wall of the rear side of the rectangular cylinder, and the horizontal bar is vertically rotatably connected to the rotating tube, and the rotating tube is a tube body sealed at the upper end thereof, and a plurality of jet nozzles are connected to the outer side of the upper end portion of the rotating tube, and the lower end of the rotating tube is connected to the upper end of the vertical tube by a rotating joint, and the cold air end of the vortex tube is connected to the lower end of the vertical tube; the rotating mechanism is used to drive the rotating tube to rotate.

[0007] Preferably, the upper end of the rotating tube is fixedly connected to a rectangular bar, and the upper end of the rectangular bar passes through the rotating rod and is slidably connected to the rotating rod.

[0008] Preferably, the rotating rod and the movable plate are rotatably connected via a bearing.

[0009] Preferably, the rotating mechanism includes a motor mounted on the upper end of the horizontal portion of the L-shaped plate, and the output shaft of the motor extends into the interior of the rectangular tube.

[0010] Preferably, pulleys are installed on the output shaft of the motor and the rotating tube, and the two pulleys are connected by a transmission belt.

[0011] Preferably, a plurality of stirring rods are fixedly connected to the outer side of the upper end portion of the rotating tube.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. A vortex tube is provided. Through the principle of vortex tube refrigeration, low-temperature and high-pressure air can be discharged from the jet pipe and enter the quenching liquid in the form of bubbles. The quenching liquid is cooled by heat transfer, so that the quenching liquid is always at a suitable temperature during the quenching process to ensure the quenching quality. In addition, the motor can be used to drive multiple stirring rods to rotate. The rotation of the stirring rods can break up the bubbles, thereby making the heat exchange between the low-temperature gas and the water more uniform and the overall cooling more uniform.

[0014] 2. The rotation of the motor will also cause the hardware to rotate. During quenching, it helps the quenching liquid to evenly surround the surface of the hardware, thereby avoiding adverse tissue or stress concentration in local areas due to overheating. After quenching, the excess liquid attached to the hardware will be quickly thrown off to facilitate subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural diagram of a hardware production and processing heat treatment equipment proposed by the utility model;

[0016] Figure 2 for Figure 1 Schematic diagram of the cross-section structure;

[0017] Figure 3 for Figure 2 Enlarged view of point A.

[0018] In the figure: 1 rectangular cylinder, 2 L-shaped plate, 3 vortex tube, 4 hydraulic telescopic rod, 5 movable plate, 6 rotating rod, 7 rectangular bar, 8 placement of mesh disk, 9 motor, 10 horizontal bar, 11 rotating tube, 12 rotary joint, 13 air injection tube, 14 stirring rod, 15 pulley, 16 transmission belt, 17 vertical tube. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Reference Figure 1-Figure 3 A hardware production and processing heat treatment equipment includes a rectangular cylinder 1, the upper end of the rectangular cylinder 1 is fixedly connected to an L-shaped plate 2, the horizontal part of the L-shaped plate 2 is symmetrically fixedly connected to two hydraulic telescopic rods 4, the telescopic ends of the two hydraulic telescopic rods 4 are fixedly connected to a movable plate 5, the movable plate 5 is penetrated by a rotating rod 6, the rotating rod 6 is rotatably connected to the movable plate 5 through a bearing, the rotating rod 6 is penetrated by a placement net disk 8, and the placement net disk 8 is fixedly connected to the rotating rod 6;

[0021] The air inlet of the vortex tube 3 is connected to the external high-pressure gas storage box, and an electromagnetic valve is installed at the connection point, and air supply can be realized by starting the electromagnetic valve. A vertical pipe 17 is provided through the inner bottom of the rectangular tube 1, and the vertical pipe 17 is fixedly connected to the inner bottom of the rectangular tube 1. A horizontal bar 10 is fixedly connected to the inner wall of the rear side of the rectangular tube 1, and the horizontal bar 10 is vertically rotatably connected to the rotating tube 11. A check valve is installed in the rotating tube 11. The rotation here is also achieved by a bearing. The rotating tube 11 is a tube body sealed at the upper end. The outer side of the upper end part of the rotating tube 11 is connected to a plurality of injection pipes 13. The lower end of the rotating tube 11 is connected to the upper end of the vertical pipe 17 through a rotary joint 12. The cold air end of the vortex tube 3 is connected to the lower end of the vertical pipe 17. The upper end of the rotating tube 11 is fixedly connected to the rectangular bar 7. The upper end of the rectangular bar 7 passes through the rotating rod 6 and is slidably connected to the rotating rod 6.

[0022] It also includes a rotating mechanism, which is used to drive the rotating tube 11 to rotate. The rotating mechanism includes a motor 9 installed at the upper end of the horizontal part of the L-shaped plate 2. The output shaft of the motor 9 extends to the inside of the rectangular tube 1. Pulleys 15 are installed on the output shaft of the motor 9 and the rotating tube 11. The two pulleys 15 are connected by a transmission belt 16. A plurality of stirring rods 14 are fixedly connected to the outer side of the upper end part of the rotating tube 11.

[0023] In the present invention, the rectangular cylinder 1 is filled with water, and the heated hardware is placed on the placement mesh plate 8. Then, the hydraulic telescopic rod 4 is started to move downward, so that the placement mesh plate 8 enters the quenching liquid. Then, the external solenoid valve is started to supply high-pressure gas into the vortex tube 3. The low-temperature and high-pressure airflow at the cold air end of the high-pressure gas will enter the vertical pipe 17, and then enter the rotating tube 11, and finally be discharged from the air injection pipe 13 and enter the quenching liquid in the form of bubbles. The quenching liquid is cooled by heat transfer, so that the quenching liquid is always at a suitable temperature during the quenching process.

[0024] During this process, the motor 9 can be started. After the motor 9 is started, the rotating tube 11 will rotate through the transmission of the pulley 15 and the transmission belt 16, thereby rotating the multiple stirring rods 14. The rotation of the stirring rods 14 can break up the bubbles, thereby making the heat exchange between the low-temperature gas and the water more uniform and the overall temperature reduction uniform. In addition, the rotation of the rotating tube 11 will drive the rectangular bar 7 to rotate, thereby rotating the placement mesh plate 8 through the rotating rod 6. The rotation of the placement mesh plate 8 can make the hardware move relative to the water body, which helps the quenching liquid to evenly surround the surface of the hardware, thereby avoiding the generation of adverse tissue or stress concentration in local areas due to overheating;

[0025] When quenching is completed, the solenoid valve and motor 9 are closed, and the two hydraulic telescopic rods 4 are started to retract, and the movable plate 5 is moved up to leave the quenching liquid. At this time, the motor 9 is started to make the placement net plate 8 rotate rapidly, and the centrifugal force is used to quickly throw off the excess liquid attached to the hardware, which is convenient for subsequent processing.

[0026] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A heat treatment equipment for hardware production and processing, characterized in that: include: A rectangular tube (1), wherein the upper end of the rectangular tube (1) is fixedly connected to an L-shaped plate (2), the horizontal portion of the L-shaped plate (2) is symmetrically fixedly connected to two hydraulic telescopic rods (4), the telescopic ends of the two hydraulic telescopic rods (4) are commonly fixedly connected to a movable plate (5), a rotating rod (6) is provided through the movable plate (5), a placement net disk (8) is provided through the rotating rod (6), and the placement net disk (8) is fixedly connected to the rotating rod (6); A cold air mechanism, the cold air mechanism comprising a vortex tube (3) arranged on the left side of a rectangular tube (1), a vertical tube (17) penetrating the inner bottom of the rectangular tube (1), the vertical tube (17) being fixedly connected to the inner bottom of the rectangular tube (1), a horizontal bar (10) being fixedly connected to the rear inner wall of the rectangular tube (1), the horizontal bar (10) being vertically rotatably connected to a rotating tube (11), the rotating tube (11) being a tube body with a sealed upper end, a plurality of jet tubes (13) being connected to the outer side of the upper end portion of the rotating tube (11), the lower end of the rotating tube (11) being connected to the upper end of the vertical tube (17) via a rotary joint (12), and the cold air end of the vortex tube (3) being connected to the lower end of the vertical tube (17); A rotating mechanism is provided, wherein the rotating mechanism is used for driving the rotating tube (11) to rotate.

2. The hardware production and processing heat treatment equipment according to claim 1, characterized in that: The upper end of the rotating tube (11) is fixedly connected to a rectangular bar (7), and the upper end of the rectangular bar (7) passes through the rotating rod (6) and is slidably connected to the rotating rod (6).

3. The hardware production and processing heat treatment equipment according to claim 1, characterized in that: The rotating rod (6) is rotatably connected to the movable plate (5) via a bearing.

4. The hardware production and processing heat treatment equipment according to claim 1, characterized in that: The rotating mechanism comprises a motor (9) mounted on the upper end of the horizontal portion of the L-shaped plate (2), and the output shaft of the motor (9) extends into the interior of the rectangular cylinder (1).

5. The hardware production and processing heat treatment equipment according to claim 4, characterized in that: The output shaft of the motor (9) and the rotating tube (11) are both provided with pulleys (15), and the two pulleys (15) are connected by a transmission belt (16).

6. The hardware production and processing heat treatment equipment according to claim 4, characterized in that: A plurality of stirring rods (14) are fixedly connected to the outer side of the upper end portion of the rotating tube (11).