Water cooling assembly for hydraulic station

By designing the water-cooling components of the cylindrical hydraulic oil tank and water-cooled shell in the hydraulic station, the problem of poor cooling effect of the hydraulic station water-cooling system is solved, efficient cooling is achieved and processing and maintenance is simplified, and the service life of the hydraulic device is extended.

CN223241784UActive Publication Date: 2025-08-19JIANGSU GEYAO MASCH TECH CO LTD
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Patent Information

Application Number
CN202422486318.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-19
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The cooling effect of the water cooling system of the existing hydraulic stations is not good, and processing and maintenance is difficult. In the existing technology, the air cooling method of hot pipes and fan cooling methods are not significant or costly. The water cooling pipe passes through the hydraulic oil tank and affects the cooling effect and processing and maintenance.

Method used

A water-cooled assembly for hydraulic stations is designed, including a cylindrical hydraulic oil tank, an outer wall radiator and a water-cooled shell. The radiator is connected to the inner cavity of the oil tank and is connected to an external circulating cooling water system. Heat exchanges between the flow path of the radiator and the water-cooled shell through the radiator, expands the specific surface area, increases the cooling efficiency, and detects the inlet and outlet water temperature.

Benefits of technology

It improves the cooling efficiency of hydraulic oil, reduces oil temperature, extends the life of hydraulic equipment, and simplifies the processing and maintenance process.

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    Figure CN223241784U_ABST
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Abstract

The utility model discloses a water cooling assembly for a hydraulic station, which comprises a cylindrical hydraulic oil tank, a plurality of protruding radiating fins are uniformly distributed on the outer wall of the hydraulic oil tank, the radiating fins are of hollow structures and are communicated with an inner cavity of the hydraulic oil tank, and one end or two ends of the hydraulic oil tank are provided with connecting pipes for oil to flow in and out; a water cooling shell is arranged on the periphery of the cooling fins, end plates are arranged at the two ends of the water cooling shell, and the connecting pipe penetrates through the end plates. The specific surface area of the hydraulic oil tank is enlarged, compared with an existing water-cooling hydraulic device, the cooling efficiency of the water-cooling hydraulic device is higher, and meanwhile temperature detection can be carried out on the water inlet position, the water outlet position, the oil inlet position and the oil outlet position.
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Description

Technical Field

[0001] The utility model relates to the field of hydraulic equipment, in particular to a water cooling component for a hydraulic station. Background Art

[0002] When the hydraulic pump of the hydraulic station is working, the temperature of the hydraulic oil in the hydraulic oil tank will gradually increase. Excessive oil temperature will accelerate the aging of important components in the hydraulic pump, such as seals, and reduce their service life.

[0003] To lower the temperature of the hydraulic oil, existing technologies typically use heat pipe air cooling, but this still doesn't completely solve the heat dissipation problem in hydraulic oil tanks. Another method is to install a fan above the hydraulic oil to cool the hydraulic oil surface through air convection. Although this method is cost-effective, it has little overall effect on lowering the oil temperature.

[0004] For this purpose, application number: CN201521043064.6 proposes a water-cooled hydraulic station, in which the cooling water jacket of the water-cooled hydraulic station is rotatable and cooling is performed on different positions, resulting in a better cooling effect. At the same time, the cooling pipe is inserted deep into the oil tank to improve the cooling effect, greatly reduce the oil temperature of the hydraulic oil, and increase the service life of the hydraulic device. However, the adjacent area between the cooling water of the device and the hot oil in the hydraulic oil tank is small, which affects the cooling effect, and the water cooling pipe needs to pass through the interior of the hydraulic oil tank, which makes the hydraulic oil tank difficult to process and repair. Summary of the Invention

[0005] In order to improve the cooling efficiency of the hydraulic station water cooling system, the utility model designs a water cooling component for the hydraulic station, the structure of which includes: a cylindrical hydraulic oil tank, a plurality of protruding heat sinks evenly distributed on the outer wall of the hydraulic oil tank, the heat sinks are hollow and connected to the inner cavity of the hydraulic oil tank, and a connecting pipe for oil supply is provided at one or both ends of the hydraulic oil tank; a water cooling shell is provided on the periphery of the heat sink, and end plates are provided at both ends of the water cooling shell, and the connecting pipe passes through the end plates; each end plate is provided with a plurality of water pipes.

[0006] Preferably, the heat sink divides the hydraulic oil tank and the water-cooled shell into several cooling water flow channels, and the number and position of the water pipes on each end plate correspond one-to-one to the flow channels. The heat sink also includes a switching device, which includes: a hollow disc, a large pipe opening is provided in the middle of one side of the disc, and several small pipe openings are provided along the circumferential edge of the other side.

[0007] Preferably, the connecting pipe and the large pipe opening are provided with an exploration pipe, and the inner wall of the exploration pipe is communicated with the inner wall of the connecting pipe or the large pipe opening.

[0008] Preferably, the exploration tube, water tube, large tube opening, small tube opening and connecting tube are all provided with inner thread opening or outer thread opening.

[0009] Preferably, the number of the small pipe openings of the adapter device is equal to the number of the water pipes on one end plate, and the small pipe openings are connected to the water pipes through a hose.

[0010] Preferably, a plurality of reinforcing ribs are provided between adjacent heat sinks, and the reinforcing ribs are ring-shaped and evenly distributed along the length direction of the heat sink.

[0011] The utility model is externally connected to a circulating cooling water system. The cooling water is diverted by a switching device to a plurality of flow channels surrounded by heat sinks on the outside of the hydraulic oil tank, performs heat exchange with the hot oil in the hydraulic oil tank, and is then collected by the switching device into the circulating cooling water system. The utility model expands the specific surface area of the hydraulic oil tank. Compared with existing water-cooled hydraulic equipment, its cooling efficiency is higher. At the same time, the temperature of the water inlet and outlet, and the oil inlet and outlet can be detected. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0013] Figure 1 This is a three-dimensional diagram of the utility model after removing the water-cooling shell.

[0014] Figure 2 It is a three-dimensional diagram of the utility model.

[0015] Figure 3 This is a three-dimensional diagram of the adapter.

[0016] In the figure: 11, hydraulic oil tank; 12, heat sink; 13, reinforcement rib; 14, end plate; 15, connecting pipe; 16, water pipe; 17, water-cooling shell; 18, exploration pipe; 201, disc; 202, large pipe opening; 203, small pipe opening; 204, exploration pipe. DETAILED DESCRIPTION

[0017] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0018] In the description of the embodiments of the present invention, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0019] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0020] In the several embodiments provided in this application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is merely a logical function division. There may be other division methods in actual implementation. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed may be through some communication interface, indirect coupling or communication connection of devices or units, which may be electrical, mechanical or other forms.

[0021] The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected to achieve the purpose of this embodiment according to actual needs.

[0022] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. Example 1

[0023] like Figure 1-Figure 3As shown, the hydraulic station of the present invention uses a water-cooling component, and its structure includes: a cylindrical hydraulic oil tank 11, a plurality of protruding heat sinks 12 are evenly distributed on the outer wall of the hydraulic oil tank 11, the heat sink 12 is a hollow structure and is connected to the inner cavity of the hydraulic oil tank 11, and a connecting pipe 15 for oil supply is provided at one end or both ends of the hydraulic oil tank 11; a water-cooling shell 17 is provided on the periphery of the heat sink 12, and end plates 14 are provided at both ends of the water-cooling shell 17, and the connecting pipe 15 passes through the end plates 14; each end plate 14 is provided with a plurality of water pipes 16.

[0024] Preferably, the heat sink 12 divides the hydraulic oil tank 11 and the water-cooled shell 17 into several cooling water flow channels, and the number and position of the water pipes 16 of each end plate 14 correspond one-to-one to the flow channels. It also includes a switching device, which includes: a hollow disc 201, a large pipe opening 202 is provided in the middle of one side of the disc 201, and several small pipe openings 203 are provided along the circumferential edge of the other side.

[0025] Preferably, the connecting pipe 15 and the large pipe opening 202 are provided with an exploration pipe, which is an exploration pipe 18 and an exploration pipe 204 respectively. The inner wall of the exploration pipe 18 is communicated with the inner wall of the connecting pipe 15 , and the inner wall of the exploration pipe 204 is communicated with the inner wall of the large pipe opening 202 .

[0026] Preferably, the exploration tube, water tube 16, large tube opening 202, small tube opening 203, and connecting tube 15 are all provided with inner thread openings or outer thread openings.

[0027] Preferably, the number of the small pipe openings 203 of the adapter device is equal to the number of the water pipes 16 on one end plate 14, and the small pipe openings 203 are connected to the water pipes 16 through a hose.

[0028] Preferably, a plurality of reinforcing ribs 13 are provided between adjacent heat sinks 12 . The reinforcing ribs 13 are ring-shaped and evenly distributed along the length direction of the heat sink 12 .

[0029] The utility model is externally connected to a circulating cooling water system. The cooling water is diverted by a switching device to a plurality of flow channels surrounded by heat sinks on the outside of the hydraulic oil tank, performs heat exchange with the hot oil in the hydraulic oil tank, and is then collected by the switching device into the circulating cooling water system. The utility model expands the specific surface area of the hydraulic oil tank. Compared with existing water-cooled hydraulic equipment, its cooling efficiency is higher. At the same time, the temperature of the water inlet and outlet, and the oil inlet and outlet can be detected.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A water-cooling assembly for a hydraulic station, characterized by: include: The hydraulic oil tank is cylindrical in shape, and a number of protruding heat sinks are evenly distributed on the outer wall of the hydraulic oil tank. The heat sinks are hollow and connected to the inner cavity of the hydraulic oil tank. One end or both ends of the hydraulic oil tank are provided with connecting pipes for oil supply and outlet; a water-cooled shell is provided around the heat sink, and end plates are provided at both ends of the water-cooled shell, and the connecting pipes pass through the end plates; each end plate is provided with a number of water pipes.

2. The water-cooling assembly for the hydraulic station according to claim 1 is characterized in that: The heat sink divides the space between the hydraulic oil tank and the water-cooled shell into several cooling water flow channels. The number and position of the water pipes on each end plate correspond one-to-one to the flow channels. The heat sink also includes a switching device, which includes: a hollow disc with a large pipe opening in the middle of one side of the disc and several small pipe openings along the circumferential edge of the other side.

3. The water cooling assembly of the hydraulic station according to claim 2 is characterized in that: The connecting pipe and the large pipe opening are provided with an exploration pipe, and the inner wall of the exploration pipe is communicated with the inner wall of the connecting pipe or the large pipe opening.

4. The water cooling assembly for the hydraulic station according to claim 3 is characterized in that: The exploration pipe, water pipe, large pipe opening, small pipe opening and connecting pipe are all provided with inner thread openings or outer thread openings.

5. The water cooling assembly for the hydraulic station according to claim 4, characterized in that: The number of the small pipe openings of the adapter device is equal to the number of the water pipes on one end plate, and the small pipe openings are connected with the water pipes through a flexible pipe.

6. The water cooling assembly for the hydraulic station according to claim 5, characterized in that: A number of reinforcing ribs are provided between adjacent radiating fins. The reinforcing ribs are annular and evenly distributed along the length of the radiating fins.

Citation Information

Patent Citations

  • Water -cooled hydraulic pressure station

    CN205225947U