Volume detection splash-proof device for copper liquid furnace

By setting up structures such as scales, splashproof plates and lifting rods in the copper liquid furnace, the problem of difficulty in observing the copper liquid volume in real time is solved, and the stability and safety of the copper liquid furnace are improved.

CN223243278UActive Publication Date: 2025-08-19常州润来科技有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422852484.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-08-19
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The closed structure of the existing copper liquid furnace makes it difficult to observe the copper liquid content in real time, causing it to splash when there is too much copper liquid, threatening the safety of the operator, and affecting the stability and uniformity of the smelting process when there is too little copper liquid.

Method used

Set a scale, splashproof board, lifting rod and insulation brick in the copper liquid furnace. The lifting rod and moving plate are lifted by floating the insulation bricks, and the horizontal surface of the copper liquid is determined by observing the position of the scale, and the splashproof board is used to block the copper liquid to prevent splashing.

Benefits of technology

Real-time monitoring of copper liquid volume is achieved, the stability and safety of the device are improved, the copper liquid is prevented from splashing, and the operation is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223243278U_ABST
    Figure CN223243278U_ABST
Patent Text Reader

Abstract

The utility model relates to a copper liquid furnace volume detection splash-proof device which comprises a copper liquid furnace body, a graduated scale is arranged on the outer side of the copper liquid furnace body, a first splash-proof plate is fixedly connected to the inner side of the copper liquid furnace body, and a second splash-proof plate is connected to the inner side of the copper liquid furnace body in a sliding mode. According to the step, a graduated scale, a first splash-proof plate, a lifting rod and an insulating brick are arranged, after molten copper is injected into the inner side of a molten copper furnace body, a second splash-proof plate is moved to be tightly attached to the first splash-proof plate, the insulating brick floats due to the fact that the density of the insulating brick is lower than that of the molten copper, and the insulating brick drives the lifting rod and a movable plate to rise; the position of the insulating brick and the horizontal plane of the copper liquid are determined, so that a user can observe whether the copper liquid is too much or too little in time, the first splash-proof plate and the second splash-proof plate are matched to shield the copper liquid, the copper liquid is not prone to splashing, and the using stability and safety of the device are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of copper liquid furnace detection, in particular to a copper liquid furnace capacity detection and splash-proof device. Background Art

[0002] During the operation of the copper liquid furnace, excessive copper liquid may splash out, causing burns or other injuries to the operator. If there is too little copper liquid, the converter liquid level will be too low, making it difficult for the traction to keep up. It may also cause large temperature fluctuations during the smelting process, affecting the uniformity and stability of the copper liquid. Too little copper liquid may increase the contact area with the furnace wall or bottom, thereby increasing the risk of contamination and oxidation.

[0003] However, most existing copper liquid furnaces are closed structures, making it difficult to observe and detect the copper liquid content inside the copper liquid furnace in real time when it is in use, making it inconvenient for workers to control the copper liquid content inside the copper furnace, which in turn leads to excessive copper liquid causing splashing during operation, threatening the health of workers and reducing the safety of the device. Utility Model Content

[0004] To this end, the technical problem to be solved by the present invention is to overcome the problem that most copper liquid furnaces in the prior art are set up with a closed structure, which makes it difficult to observe and detect the copper liquid content inside the copper liquid furnace in real time when it is in use, making it inconvenient for staff to control the content of copper liquid inside the copper furnace, which in turn leads to excessive copper liquid causing splashing during operation, threatening the health of the staff and reducing the safety of the device.

[0005] In order to solve the above technical problems, the utility model provides a copper liquid furnace capacity detection splash-proof device, comprising a copper liquid furnace body, a scale is provided on the outside of the copper liquid furnace body, a first splash-proof plate is fixedly connected to the inside of the copper liquid furnace body, a second splash-proof plate is slidably connected to the inside of the copper liquid furnace body, a lifting rod is slidably connected to the inside of the first splash-proof plate, the lifting rod and the second splash-proof plate are used in conjunction with each other, an insulation brick is fixedly connected to the outside of the lifting rod, a movable plate is fixedly connected to the outside of the lifting rod, the movable plate and the scale are used in conjunction with each other, and the inside of the copper liquid furnace body is connected with a connecting group. In this step, a scale, a first splash guard, a lifting rod and an insulation brick are set. After the copper liquid is injected into the inner side of the copper liquid furnace body, the second splash guard is moved to be close to the first splash guard. Since the insulation brick has a lower density than the copper liquid, the insulation brick floats, and the lifting rod and the movable plate are lifted by the insulation brick. By observing the position of the movable plate on the scale, the position of the insulation brick and the horizontal plane of the copper liquid are determined, so that the user can timely observe whether the copper liquid is too much or too little. The first splash guard and the second splash guard are used to shield the copper liquid, so that the copper liquid is not easy to splash out, thereby improving the stability and safety of the device.

[0006] In one embodiment of the present invention, a movable screw is threadedly connected to the outer side of the second splash guard, a rotating plate is fixedly connected to the outer side of the movable screw, and the movable screw is rotatably connected to the copper liquid furnace body. This step allows the second splash guard to be stably moved by the rotation of the movable screw by arranging the movable screw and the rotating plate, so that the second splash guard can be stably fitted with the first splash guard to shield the copper liquid, thereby improving the stability of the device.

[0007] In one embodiment of the present invention, a square rod is fixedly connected to the outer side of the rotating plate, and a turning handle is slidably connected to the outer side of the square rod. In this step, by setting the square rod and the turning handle, when the rotating plate needs to be rotated, the turning handle can be put on the outer side of the square rod and rotated, so that the movable screw can be rotated by the turning handle. When not in use, the turning handle can be removed, so that when the rotating plate and the movable screw are heated due to the copper liquid inside the copper liquid furnace body, the turning handle will not heat up, so that the staff can operate it conveniently, thereby improving the convenience of using the device.

[0008] In one embodiment of the present invention, a fixed plate is fixedly connected to the outside of the copper liquid furnace body, a limiting rod is fixedly connected to the outside of the fixed plate, and the limiting rod and the movable plate are slidably connected. In this step, a fixed plate and a limiting rod are set, and the limiting rod is inserted into the inner side of the movable plate to limit it, so that when the movable plate is raised or lowered due to the lifting of the insulation brick, the movable plate will not shake and deviate away from the scale, so that the movable plate can cooperate with the scale to stably display the copper liquid content, thereby improving the stability of the device.

[0009] In one embodiment of the present invention, a sealing groove is provided on the inner side of the first splash guard, and a sealing plate is fixedly connected to the inner side of the second splash guard, and the sealing groove and the sealing plate are used in combination. In this step, by setting the sealing groove and the sealing plate, when the second splash guard and the first splash guard are fitted together, the sealing plate can be inserted into the sealing groove to further seal between the first splash guard and the second splash guard, thereby further preventing copper liquid from splashing and improving the stability of the device.

[0010] In one embodiment of the present invention, a pressure relief groove is provided on the surface of the first splash guard, and a pressure relief component is provided inside the pressure relief groove. By providing the pressure relief groove and the pressure relief component, after the device shields the molten copper, the air inside the molten copper furnace body that expands due to heating can be depressurized through the pressure relief groove and the pressure relief component, thereby improving the stability of the device.

[0011] In one embodiment of the present invention, a temperature monitoring component is fixedly connected to the inner side of the first splash guard, and the temperature monitoring component is used in conjunction with the copper liquid furnace body. In this step, by setting the temperature monitoring component, the temperature of the copper liquid inside the copper liquid furnace body can be continuously monitored by the temperature monitoring component, thereby facilitating the staff to monitor the copper liquid temperature in real time, so that it can be discovered in time when the copper liquid temperature drops, thereby improving the stability of the device.

[0012] In one embodiment of the present invention, the second splash guard is formed by an arc-shaped plate and a protrusion, the protrusion of the second splash guard is threadedly connected to the movable screw, and the protrusion of the second splash guard is used in conjunction with the rotating plate. In this step, the second splash guard is set up, and the movable screw can be threadedly connected to the second splash guard through its protrusion, while the movable screw can be in contact with the rotating plate and its protrusion, thereby limiting the range of movement of the second splash guard, so that the second splash guard will not fall off due to excessive movement, thereby improving the stability of the device.

[0013] The above technical solution of the utility model has the following advantages compared with the prior art:

[0014] The utility model discloses a copper liquid furnace capacity detection and splash-proof device. By arranging a scale, a splash-proof plate, a lifting rod and a thermal insulation brick, after the copper liquid is injected into the inner side of the copper liquid furnace body, the second splash-proof plate is moved to be close to the first splash-proof plate. Since the thermal insulation brick has a lower density than the copper liquid, the thermal insulation brick floats, and the lifting rod and the movable plate are driven to rise by the thermal insulation brick. By observing the position of the movable plate on the scale, the position of the thermal insulation brick and the horizontal plane of the copper liquid are determined, so that the user can timely observe whether the copper liquid is too much or too little. The first splash-proof plate and the second splash-proof plate are used to shield the copper liquid, so that the copper liquid is not easy to splash out, thereby improving the stability and safety of the device.

[0015] The utility model discloses a copper liquid furnace capacity detection splash-proof device, which is provided with a movable screw and a rotating plate, so that the second splash-proof plate can be stably moved by rotating the movable screw, thereby making the second splash-proof plate stably fit with the first splash-proof plate to shield the copper liquid, thereby improving the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments of the present invention in conjunction with the accompanying drawings.

[0017] Figure 1 It is the main view of the utility model;

[0018] Figure 2 It is a top view of the utility model;

[0019] Figure 3This is a schematic diagram of the structure of the thermal insulation brick of the utility model;

[0020] Figure 4 This is a schematic structural diagram of the second splash plate of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the movable screw of the utility model;

[0022] Explanation of the accompanying drawings in the specification: 1. Copper liquid furnace body; 2. Scale; 3. First splash guard; 4. Second splash guard; 5. Lifting rod; 6. Insulation brick; 7. Moving plate; 8. Connecting assembly; 9. Moving screw; 10. Turning plate; 11. Square rod; 12. Turning handle; 13. Fixed plate; 14. Limiting rod; 15. Sealing groove; 16. Sealing plate; 17. Pressure relief groove; 18. Pressure relief assembly; 19. Temperature monitoring assembly. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.

[0024] Reference Figures 1 to 5 As shown, a copper liquid furnace capacity detection and splash-proof device of the present invention comprises a copper liquid furnace body 1, a scale 2 is provided on the outside of the copper liquid furnace body 1, a first splash-proof plate 3 is fixedly connected to the inside of the copper liquid furnace body 1, a second splash-proof plate 4 is slidably connected to the inside of the copper liquid furnace body 1, a lifting rod 5 is slidably connected to the inside of the first splash-proof plate 3, the lifting rod 5 and the second splash-proof plate 4 are used in conjunction with each other, an insulation brick 6 is fixedly connected to the outside of the lifting rod 5, a movable plate 7 is fixedly connected to the outside of the lifting rod 5, the movable plate 7 and the scale 2 are used in conjunction with each other, and a connecting component 8 is connected to the inside of the copper liquid furnace body 1. This step By setting a scale 2, a first splash guard 3, a lifting rod 5 and an insulation brick 6, after the copper liquid is injected into the inner side of the copper liquid furnace body 1, the second splash guard 4 is moved close to the first splash guard 3. Since the insulation brick 6 has a lower density than the copper liquid, the insulation brick 6 floats, and the lifting rod 5 and the movable plate 7 are lifted by the insulation brick 6. By observing the position of the movable plate 7 on the scale 2, the position of the insulation brick 6 and the horizontal plane of the copper liquid are determined, so that the user can timely observe whether the copper liquid is too much or too little, and cooperate with the first splash guard 3 and the second splash guard 4 to shield the copper liquid, so that the copper liquid is not easy to splash out, thereby improving the stability and safety of the device.

[0025] Reference Figure 1 and Figure 4As shown, the outer side of the second splash guard 4 is threadedly connected to a moving screw 9, and the outer side of the moving screw 9 is fixedly connected to a rotating plate 10. The moving screw 9 and the copper liquid furnace body 1 are rotatably connected. This step arranges the moving screw 9 and the rotating plate 10 so that the second splash guard 4 can be stably moved by the rotation of the moving screw 9, so that the second splash guard 4 can be stably fitted with the first splash guard 3 to shield the copper liquid, thereby improving the stability of the device.

[0026] Reference Figure 5 As shown, a square rod 11 is fixedly connected to the outside of the rotating plate 10, and a turning handle 12 is slidably connected to the outside of the square rod 11. In this step, by setting the square rod 11 and the turning handle 12, when the rotating plate 10 needs to be rotated, the turning handle 12 can be put on the outside of the square rod 11 and rotated, so that the movable screw 9 is rotated by the turning handle 12, and the turning handle 12 can be removed when not in use, so that when the rotating plate 10 and the movable screw 9 are heated due to the copper liquid inside the copper liquid furnace body 1, the turning handle 12 will not heat up, so that the staff can operate it, thereby improving the convenience of using the device.

[0027] Reference Figure 1 As shown, a fixed plate 13 is fixedly connected to the outside of the copper liquid furnace body 1, and a limiting rod 14 is fixedly connected to the outside of the fixed plate 13. The limiting rod 14 is slidably connected to the movable plate 7. In this step, the fixed plate 13 and the limiting rod 14 are set, and the limiting rod 14 is inserted into the inner side of the movable plate 7 to limit it, so that when the movable plate 7 is raised and lowered due to the lifting of the insulation brick 6, the movable plate 7 will not shake and deviate away from the scale 2, so that the movable plate 7 can cooperate with the scale 2 to stably display the copper liquid content, thereby improving the stability of the device.

[0028] Reference Figure 4 As shown, a sealing groove 15 is provided on the inner side of the first splash-proof plate 3, and a sealing plate 16 is fixedly connected to the inner side of the second splash-proof plate 4. The sealing groove 15 and the sealing plate 16 are used in conjunction with each other. In this step, by setting the sealing groove 15 and the sealing plate 16, when the second splash-proof plate 4 and the first splash-proof plate 3 are fitted together, the sealing plate 16 can be inserted into the sealing groove 15 to further seal between the first splash-proof plate 3 and the second splash-proof plate 4, further preventing the copper liquid from splashing, and improving the stability of the device.

[0029] Reference Figure 2 As shown, a pressure relief groove 17 is provided on the surface of the first splash guard 3, and a pressure relief component 18 is provided inside the pressure relief groove 17. In this step, by providing the pressure relief groove 17 and the pressure relief component 18, after the device shields the molten copper, the air inside the molten copper furnace body 1 that expands due to heating can be depressurized through the pressure relief groove 17 and the pressure relief component 18, thereby improving the stability of the device.

[0030] Reference Figure 2 As shown, a temperature monitoring component 19 is fixedly connected to the inner side of the first splash guard 3, and the temperature monitoring component 19 is used in conjunction with the copper liquid furnace body 1. In this step, by setting the temperature monitoring component 19, the copper liquid temperature inside the copper liquid furnace body 1 can be continuously monitored by the temperature monitoring component 19, thereby facilitating the staff to monitor the copper liquid temperature in real time, so that when the copper liquid temperature drops, it can be discovered in time, thereby improving the stability of the device.

[0031] Reference Figure 4 As shown, the second splash guard 4 is formed by an arc-shaped plate and a protrusion. The protrusion of the second splash guard 4 is threadedly connected to the movable screw 9. The protrusion of the second splash guard 4 is used in conjunction with the rotating plate 10. In this step, the second splash guard 4 is set, and the movable screw 9 can be threadedly connected to the second splash guard 4 through its protrusion, while the movable screw 9 can be in contact with the rotating plate 10 and its protrusion at the same time, thereby limiting the range of movement of the second splash guard 4, so that the second splash guard 4 will not fall off due to excessive movement, thereby improving the stability of the device.

[0032] Working principle: After the copper liquid is injected into the inner side of the copper liquid furnace body 1, move the handle 12 to cover the outside of the square rod 11, and then rotate the handle 12 to drive the square rod 11 to rotate through the handle 12, and drive the rotating plate 10 to rotate through the square rod 11, and drive the moving screw 9 to rotate through the rotating plate 10, and drive the second splash plate 4 to move close to the first splash plate 3 through the moving screw 9, and drive the sealing plate 16 to insert into the inner side of the sealing groove 15 through the second splash plate 4. Because the insulation brick 6 has a lower density than the copper liquid, the insulation brick 6 is squeezed by the copper liquid to float, and the lifting rod 5 and the movable plate 7 are driven to rise by the insulation brick 6. By observing the position of the movable plate 7 on the scale 2, the position of the insulation brick 6 and the horizontal plane position of the copper liquid can be determined.

[0033] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. A copper liquid furnace capacity detection and splash-proof device, comprising a copper liquid furnace body (1), characterized in that: The outer side of the copper liquid furnace body (1) is provided with a scale (2); the inner side of the copper liquid furnace body (1) is fixedly connected to a first splash plate (3); the inner side of the copper liquid furnace body (1) is slidably connected to a second splash plate (4); the inner side of the first splash plate (3) is slidably connected to a lifting rod (5); the lifting rod (5) and the second splash plate (4) are used in conjunction with each other; the outer side of the lifting rod (5) is fixedly connected to an insulation brick (6); the outer side of the lifting rod (5) is fixedly connected to a moving plate (7); the moving plate (7) and the scale (2) are used in conjunction with each other; the inner side of the copper liquid furnace body (1) is connected to a connecting component (8).

2. A copper molten furnace capacity detection and splash-proof device according to claim 1, characterized in that: The outer side of the second splash plate (4) is threadedly connected to a movable screw (9), the outer side of the movable screw (9) is fixedly connected to a rotating plate (10), and the movable screw (9) is rotatably connected to the copper liquid furnace body (1).

3. A copper liquid furnace capacity detection and splash-proof device according to claim 2, characterized in that: The outer side of the rotating plate (10) is fixedly connected to a square rod (11), and the outer side of the square rod (11) is slidably connected to a rotating handle (12).

4. A copper liquid furnace capacity detection and splash-proof device according to claim 3, characterized in that: A fixed plate (13) is fixedly connected to the outside of the copper liquid furnace body (1), a limiting rod (14) is fixedly connected to the outside of the fixed plate (13), and the limiting rod (14) is slidably connected to the movable plate (7).

5. A copper liquid furnace capacity detection and splash-proof device according to claim 4, characterized in that: A sealing groove (15) is provided on the inner side of the first splash-proof plate (3), and a sealing plate (16) is fixedly connected to the inner side of the second splash-proof plate (4), wherein the sealing groove (15) and the sealing plate (16) are used in conjunction with each other.

6. A copper molten furnace capacity detection and splash-proof device according to claim 5, characterized in that: A pressure relief groove (17) is provided on the surface of the first splash plate (3), and a pressure relief component (18) is provided inside the pressure relief groove (17).

7. A copper molten furnace capacity detection and splash-proof device according to claim 6, characterized in that: A temperature monitoring component (19) is fixedly connected to the inner side of the first splash plate (3), and the temperature monitoring component (19) is used in conjunction with the copper liquid furnace body (1).