Energy storage cable with thermal insulation structure
By introducing insulation structure and temperature control measures into the energy storage cable, the problem of insufficient insulation of the cable core in the cold environment of the energy storage cable is solved, and the protection and stability of the cable core are improved.
Patent Information
- Application Number
- CN202422860247.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The insulation and protection performance of the energy storage cable core in cold environments is insufficient, resulting in damage to the cable core and affecting its service life.
An energy storage cable with an insulation structure is designed, including a protective sleeve, a wire core, an insulating sleeve and an insulation sleeve. The insulation sleeve is filled with rock wool material, and further insulation protection is provided through arcuate grooves. The built-in temperature measurement optical fiber is used for temperature control protection.
The protection and insulation effect of the wire core is improved, the stability of the wire core is improved, and the safety of cable components is ensured through temperature control measures.
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Figure CN223245313U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of energy storage cables, in particular to an energy storage cable with a heat insulation structure. Background Art
[0002] Energy storage cables are used to connect battery clusters, or the DC side cables between battery clusters and converters. They are primarily used in power storage systems and play a vital role in modern energy systems. With the widespread application of renewable energy sources such as wind and solar energy, energy storage technology has become a key technology for balancing supply and demand and improving energy efficiency. As an indispensable component of energy storage systems, the performance of energy storage cables directly affects the stability and safety of the entire system. In general, as one of the key components in energy storage systems, the quality and performance of energy storage cables are crucial to the reliability and safety of the entire system. When selecting and using energy storage cables, factors such as their electrical performance, mechanical properties, and environmental adaptability should be fully considered.
[0003] At present, the insulation and protection performance of energy storage cables is relatively low, especially in cold areas with complex construction site environments. The protective sheath on the outside of the cable is not enough to protect the cable core inside the cable body, causing damage to the cable core and thus affecting its service life.
[0004] In view of this, this application is hereby filed. Utility Model Content
[0005] The purpose of the present utility model is to provide an energy storage cable with a thermal insulation structure to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the utility model provides an energy storage cable with a thermal insulation structure, which includes a protective cover and a wire core.
[0007] The protective cover is a cylindrical structure as a whole, with a placement groove on its outer surface. A wire core is installed inside the placement groove, and the wire core is wrapped with an insulating cover on the outside. An insulation cover is installed on the outside of the protective cover, and the inner interlayer of the insulation cover is filled with rock wool insulation material.
[0008] In one embodiment, the placement grooves are arranged in at least six groups in a circular array and are spaced apart from each other. The placement grooves are generally U-shaped, and the arcuate surface thereof is close to the center of the protective cover.
[0009] In one embodiment, an opening is provided at the top of the insulation sleeve, and a protective groove is provided inside the insulation sleeve. The internal structure and size of the protective groove are matched with the protective sleeve. The inner wall surface of the insulation sleeve is installed with abutment strips in a circular array, and the surface of the abutment strips facing the wire core is an arc-shaped groove.
[0010] In one embodiment, an installation groove is opened at the arc end of the placement groove, and the installation groove is also a U-shaped structure. A temperature measuring optical fiber is placed inside the installation groove, and the temperature measuring optical fiber is installed and connected to the external temperature control unit. The outside of the temperature measuring optical fiber is protected by a mesh layer, and the number of the temperature measuring optical fibers is consistent with the number of wire cores.
[0011] In one embodiment, the protective cover is entirely made of rubber, and a shielding layer is bonded to the outside of the thermal insulation cover.
[0012] In one embodiment, the shielding layer is covered with a waterproof layer, and the two are bonded and installed by an adhesive.
[0013] In one embodiment, an outer protective layer is provided on the exterior of the waterproof layer, and the outer protective layer and the waterproof layer are bonded and installed by an adhesive.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. By pressing the wire core tightly into the placement groove and installing an insulation sleeve on the outside of the protective sleeve, the protection and insulation effect of the wire core can be improved. By pressing the wire core tightly into the placement groove, wrapping the protective sleeve from both sides, and inserting the abutment strip into the placement groove, the arc-shaped groove abuts against the outer side of the wire core, providing further insulation protection effect for the wire core, which helps to improve the stability of the wire core.
[0016] 2. Before placing the core, pre-install the temperature measuring optical fiber into the installation groove. After the core is placed, the two are in contact with each other, which helps to perform temperature control and protection operations on the entire cable component. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a cross-sectional view of the overall structure of an energy storage cable with a thermal insulation structure;
[0018] Figure 2 This is a schematic diagram of the disassembled structure of each layer of an energy storage cable with a thermal insulation structure;
[0019] Figure 3 A detailed diagram of an insulation sleeve for an energy storage cable with an insulation structure;
[0020] Figure 4 Detailed diagram of the wire core and protective sheath of an energy storage cable with a thermal insulation structure.
[0021] In the figure: 1. Protective cover; 11. Placement groove; 12. Installation groove; 13. Temperature measuring optical fiber; 2. Wire core; 3. Insulation cover; 31. Protective groove; 32. Abutment strip; 33. Arc-shaped groove; 4. Shielding layer; 5. Waterproof layer; 6. Outer protective layer. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-4 The utility model provides a technical solution: including a protective cover 1 and a wire core 2.
[0024] like Figures 1-4 As shown, the protective cover 1 is a cylindrical structure as a whole, and a placement groove 11 is opened on its outer circumference. The wire core 2 is installed inside the placement groove 11, and the wire core 2 is wrapped with an insulating cover. The outside of the protective cover 1 is installed with an insulation cover 3, and the inner interlayer of the insulation cover 3 is filled with rock wool insulation material. By pressing the wire core 2 tightly into the placement groove 11 and installing the insulation cover 3 on the outside of the protective cover 1, the protection and insulation effect of the wire core 2 are improved.
[0025] Preferably, in one embodiment, Figure 2-Figure 4 As shown, the placement grooves 11 are arranged in at least six groups in a circular array, and the placement grooves 11 are U-shaped as a whole, with the arc surface close to the center of the protective cover 1. By setting multiple groups of placement grooves 11 and reserving some hole positions, it can be adjusted according to the number of wire cores 2 during actual use.
[0026] Preferably, in one embodiment, Figure 2-Figure 3 As shown, the top of the insulation sleeve 3 is provided with an opening, and the interior of the insulation sleeve 3 is provided with a protective groove 31. The internal structure and size of the protective groove 31 are matched with the protective sleeve 1. The inner wall surface of the insulation sleeve 3 is installed with abutment strips 32 in a ring array, and the surface of the abutment strips 32 facing the wire core 2 is an arc-shaped groove 33. When working, the wire core 2 is pressed tightly into the placement groove 11, and the insulation sleeve 3 is wrapped tightly with the protective sleeve 1 from both sides, and the abutment strips 32 are inserted into the placement groove 11, so that the arc-shaped groove 33 abuts against the outer side surface of the wire core 2, providing further thermal insulation protection effect for the wire core 2, which helps to improve the stability of the wire core 2 in use.
[0027] Preferably, in one embodiment, Figure 2-Figure 4As shown, the arcuate end of the placement groove 11 is provided with a mounting groove 12, and the mounting groove 12 is also a U-shaped structure. A temperature measuring optical fiber 13 is placed inside the mounting groove 12, and the temperature measuring optical fiber 13 is installed and connected to the external temperature control unit. The outside of the temperature measuring optical fiber 13 is protected by a mesh layer. The number of the temperature measuring optical fibers 13 is consistent with the number of the cores 2. During operation, the temperature measuring optical fiber 13 is pre-installed into the mounting groove 12 before the core 2 is placed. After the core 2 is placed, the two are in abutment state, which helps to perform temperature control and protection operations on the entire cable component.
[0028] Preferably, in one embodiment, Figure 1-Figure 2 As shown, the protective cover 1 is entirely made of rubber, and a shielding layer 4 is bonded to the outside of the thermal insulation cover 3 .
[0029] Preferably, in one embodiment, Figure 1-Figure 2 As shown, the shielding layer 4 is covered with a waterproof layer 5, and the two are bonded and installed by an adhesive.
[0030] Preferably, in one embodiment, Figure 1-Figure 2 As shown, the outer portion of the waterproof layer 5 is covered with an outer protective layer 6 , and the outer protective layer 6 and the waterproof layer 5 are bonded and installed by an adhesive.
[0031] Working principle:
[0032] By pressing the wire core 2 tightly into the placement groove 11 and installing the insulation sleeve 3 on the outside of the protective sleeve 1, the protection and heat preservation effects of the wire core 2 are improved. By pressing the wire core 2 tightly into the placement groove 11, by wrapping the protective sleeve 1 tightly from both sides with the insulation sleeve 3, and inserting the abutment strip 32 into the placement groove 11, the arc-shaped groove 33 abuts against the outer side surface of the wire core 2, providing further heat preservation and protection effect for the wire core 2, which helps to improve the stability of the wire core 2 in use.
Claims
1. An energy storage cable with a thermal insulation structure, comprising: Protective cover (1), wire core (2); The protective cover (1) is a cylindrical structure as a whole, and a placement groove (11) is provided on its outer circumference. A wire core (2) is installed inside the placement groove (11), and the wire core (2) is wrapped with an insulating cover. A thermal insulation cover (3) is installed outside the protective cover (1), and the inner interlayer of the thermal insulation cover (3) is filled with rock wool thermal insulation material.
2. The energy storage cable with a thermal insulation structure according to claim 1, characterized in that: The placement grooves (11) are arranged in at least six groups at intervals in a circular array. The placement grooves (11) are generally U-shaped, with the arcuate surface close to the center of the protective sleeve (1).
3. The energy storage cable with a thermal insulation structure according to claim 1, characterized in that: The top of the thermal insulation sleeve (3) is provided with an opening, and the interior of the thermal insulation sleeve (3) is provided with a protective groove (31). The internal structure and size of the protective groove (31) are matched with those of the protective sleeve (1). The inner wall surface of the thermal insulation sleeve (3) is provided with abutment bars (32) in a circular array, and the surface of the abutment bars (32) facing the wire core (2) is an arc-shaped groove (33).
4. The energy storage cable with a thermal insulation structure according to claim 1, characterized in that: The arc surface end of the placement groove (11) is provided with a mounting groove (12), and the mounting groove (12) is also a U-shaped structure. A temperature measuring optical fiber (13) is placed inside the mounting groove (12), and the temperature measuring optical fiber (13) is installed and connected to an external temperature control unit. The outside of the temperature measuring optical fiber (13) is protected by a mesh layer, and the number of the temperature measuring optical fibers (13) is consistent with the number of the cores (2).
5. The energy storage cable with a thermal insulation structure according to claim 1, characterized in that: The protective cover (1) is entirely made of rubber, and a shielding layer (4) is bonded to the outside of the thermal insulation cover (3).
6. The energy storage cable with a thermal insulation structure according to claim 5, characterized in that: The shielding layer (4) is externally covered with a waterproof layer (5), and the two are bonded and installed by an adhesive.
7. The energy storage cable with a thermal insulation structure according to claim 6, characterized in that: An outer protective layer (6) is provided on the exterior of the waterproof layer (5), and the outer protective layer (6) and the waterproof layer (5) are bonded and installed by an adhesive.