Steel wire rope oil immersion type cleaning equipment

By setting up scrapers and brushes in the wire rope oil-immersed cleaning equipment, two-way brushing and oil scraping are achieved, solving the brushing dead corners and manual operation risks of existing equipment, improving the cleaning effect and safety.

CN223249996UActive Publication Date: 2025-08-22TAIZHOU SUYANG STAINLESS STEEL WIRE ROPE
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Patent Information

Application Number
CN202422441979.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-22
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing wire rope cleaning equipment has dead corners for brushing, poor cleaning effect, and manual operation poses safety hazards and health risks.

Method used

A wire rope oil-immersed cleaning equipment is designed. By setting up multiple scrapers and brushes in the oil-immersed pool, using the motor control gears and support plates to drive the brushes to reciprocate, achieving two-way brushing, and scraping off residual oil through the scraper and rubber scraper pad to avoid cleaning dead corners and waste of oil.

Benefits of technology

It improves the comprehensiveness and efficiency of the brushing of the wire rope, reduces the cleaning dead corners, reduces the safety risks of manual operation, saves manpower and material resources, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses oil immersion type cleaning equipment for steel wire ropes, and particularly relates to the field of steel wire rope cleaning, the oil immersion type cleaning equipment comprises an oil immersion pool, a first partition plate is fixedly connected to the middle of the oil immersion pool, two oil immersion rollers are fixedly connected to the middle of the oil immersion pool, and guide rollers are fixedly connected to the two sides of the top of the oil immersion pool; and a plurality of scrapers are arranged at the top of one side, far away from the oil immersion roller, of the first partition plate. The steel wire rope passes through the middle of the through hole and is located between the two supporting plates, so that the brush is attached to the steel wire rope, when the steel wire rope moves, the motor is started to control the gear to rotate forwards and backwards by a fixed angle, the supporting plates can be controlled to drive the brush to do reciprocating motion, and therefore the brush is controlled to brush the surface of the steel wire rope; and through the arrangement of the two box bodies, simultaneous scrubbing in two directions can be achieved, the situation of cleaning dead corners is avoided, scrubbing comprehensiveness is improved, and therefore the scrubbing effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wire rope cleaning, and more specifically, to an oil-immersed cleaning device for steel wire ropes. Background Art

[0002] A lot of steel wire ropes are used in circuit construction. After use, the steel wire ropes are recycled to the winch. Since the steel wire ropes have been used in the field, they will be stained with a lot of dirt and other dirt. If such steel wire ropes are placed for a long time, they will rust and corrode. Therefore, the steel wire ropes received on the winch must be cleaned and oiled before they can be stored.

[0003] Each winch with a steel wire rope weighs more than one ton and is manually fixed, which is difficult to install and poses a significant safety hazard. Long-term contact with the winch and other metal tools can easily lead to mechanical scratches, and long-term manual washing and oiling can seriously endanger the health of employees.

[0004] Chinese patent application number CN202120819784.6 discloses a wire rope oil immersion cleaning device, wherein the motor is fixedly mounted on the front bracket, and the paired winch mounting brackets are fixedly mounted on the front bracket. The advantages of the paired winch mounting brackets are that the entire cleaning and oil immersion process is completed by the machine, avoiding manual operation, saving manpower and material resources, improving production efficiency, and increasing the safety of the entire process;

[0005] However, it can be seen from the drawings in its specification that the wire rope immersed in the oil is fitted with the cleaning brushes arranged on both sides of the guide roller through the movement of the wire rope, and is cleaned by the fixed cleaning brush, which easily causes the impurities in the groove at the bottom of the wire rope to be unable to contact the cleaning brush, resulting in a dead corner for brushing, and the brushing process is only achieved through the movement of the wire rope, and the brushing effect is poor, affecting the cleaning effect. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a wire rope oil-immersion cleaning device to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a wire rope oil immersion cleaning device, comprising an oil immersion pool, a first partition plate fixedly connected to the middle of the oil immersion pool, two oil immersion rollers fixedly connected to the middle of the oil immersion pool, guide rollers fixedly connected to both sides of the top of the oil immersion pool, a plurality of scrapers provided on the top of the first partition plate away from the oil immersion rollers, and rubber scraping pads fixedly connected to the middle of the through holes on the surfaces of the scrapers;

[0008] Two support rods are provided between the two oil-immersed rollers, the bottoms of the support rods are fixedly connected to a box body, the middle of the box body is fixedly connected to a second partition plate, through holes are symmetrically opened on both sides of one end of the scraper, a gear is provided on one side of the second partition plate away from the through holes, and a first clip is provided on the other side, and a motor is fixedly connected to one side of the box body;

[0009] Tooth plates are symmetrically arranged on the upper and lower sides of the gear, one end of the tooth plate is fixedly connected to a limiting block, two support plates are arranged on the side of the second partition plate away from the gear, a brush is fixedly connected to the opposite side of the two support plates, and a second clip is fixedly connected to the opposite side.

[0010] Preferably, the scraper is fixed on one side of the top of the oil immersion tank, two guide rollers are provided on the top of the side of the first partition plate away from the oil immersion roller, and the plurality of scrapers are provided between the two guide rollers.

[0011] Preferably, the oil immersion roller is arranged in the middle of the oil in the middle of the oil immersion pool, a connecting space is provided between the bottom of the first partition plate and the bottom wall of the inner cavity of the oil immersion pool, and an opening is provided on the side of the box body close to the support plate.

[0012] Preferably, the two boxes are perpendicular to each other, the output end of the motor is fixedly connected to the gear, the gear is engaged with a side wall of the tooth plate, and one end of the tooth plate passes through the wall of the second partition plate and is fixedly connected to one side of the support plate.

[0013] Preferably, the two limiting blocks are respectively arranged on both sides of two corresponding limiting grooves, the limiting blocks are adapted to the limiting grooves, and the limiting blocks are arranged in the middle of the limiting grooves.

[0014] Preferably, the first clip is fixed in the middle of the inner cavity of the box body, the cross-sectional shape of the first clip and the second clip is set to be "L"-shaped, the second clip is set on one side of the first clip, and the second clip is adapted to the first clip.

[0015] Technical effects and advantages of this utility model:

[0016] 1. The utility model first arranges the wire rope through the middle of the through hole and is located between the two support plates, so that the brush fits the wire rope. When the wire rope moves, the motor is started to control the gear to rotate forward and reverse at a fixed angle, which can control the support plate to drive the brush to do reciprocating motion, thereby controlling the brush to scrub the surface of the wire rope. The two boxes can achieve simultaneous scrubbing in two directions, avoiding the situation of cleaning dead corners, improving the comprehensiveness of scrubbing, and thus improving the scrubbing effect.

[0017] 2. The utility model can also scrape off the residual oil on the surface of the wire rope through the provided scraper and rubber scraper pad, so as to avoid excess oil dripping to the outside and causing waste, and facilitate recycling. The cooperation of the limit block and the limit groove improves the meshing strength of the connection between the gear and the toothed plate, and the cooperation of the second clamping strip and the first clamping strip improves the stability of the support plate movement, thereby improving the brushing effect and facilitating use.

[0018] In summary, through the mutual influence of the above-mentioned multiple effects, the surface of the wire rope can be conveniently brushed in two directions, avoiding the situation of cleaning dead corners, improving the comprehensiveness of brushing, thereby improving the brushing effect, and scraping off the residual oil on the surface of the wire rope to avoid excess oil dripping to the outside and causing waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the box body of the present utility model.

[0021] Figure 3 This is a schematic diagram of the shell structure of the box body of the present utility model.

[0022] Figure 4 This is a schematic diagram of the connection structure between the motor and the support plate of the utility model.

[0023] The accompanying drawings are marked as follows: 1. Oil immersion tank; 2. First partition plate; 3. Oil immersion roller; 4. Guide roller; 5. Scraper; 6. Rubber scraper pad; 7. Support rod; 8. Box body; 9. Second partition plate; 10. Through hole; 11. Gear; 12. Motor; 13. Tooth plate; 14. Limit block; 15. Limit groove; 16. First clip strip; 17. Support plate; 18. Brush; 19. Second clip strip. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] As attached Figure 1-4The wire rope oil immersion cleaning equipment shown in the figure includes an oil immersion pool 1, a first partition plate 2 is fixedly connected to the middle of the oil immersion pool 1, and the oil on both sides of the oil immersion pool 1 is allowed to flow steadily through the first partition plate 2, two oil immersion rollers 3 are fixedly connected to the middle of the oil immersion pool 1, and guide rollers 4 are fixedly connected to both sides of the top of the oil immersion pool 1. The steel wire rope is guided by the guide rollers 4 and the oil immersion rollers 3 through the middle of the oil in the oil immersion pool 1 through the oil immersion rollers 3, which is convenient for oil immersion cleaning. A plurality of scrapers 5 are provided on the top of the side of the first partition plate 2 away from the oil immersion rollers 3, and a rubber scraper pad 6 is fixedly connected to the middle of the through hole on the surface of the scraper 5. The scraper 5 and the rubber scraper pad 6 can be used to scrape and recycle the oil remaining on the surface of the cleaned steel wire rope, thereby improving the use effect;

[0026] Two support rods 7 are provided between the two oil-immersed rollers 3. The bottom of the support rods 7 is fixedly connected to a box body 8. A second partition plate 9 is fixedly connected to the middle of the box body 8. Through holes 10 are symmetrically opened on both sides of one end of the scraper 5. A gear 11 is provided on the side of the second partition plate 9 away from the through hole 10, and a first clip 16 is provided on the other side. A motor 12 is fixedly connected to one side of the box body 8. The box body 8 is supported by the support rods 7. The gear 11 is controlled to rotate by starting the motor 12. The through hole 10 allows the steel wire rope to pass through the middle of the box body 8.

[0027] Tooth plates 13 are symmetrically provided on the upper and lower sides of the gear 11, one end of the tooth plate 13 is fixedly connected to the limit block 14, and two support plates 17 are provided on the side of the second partition plate 9 away from the gear 11. The opposite side of the two support plates 17 is fixedly connected to a brush 18, and the opposite side is fixedly connected to a second clip 19. By rotating the gear 11, the two tooth plates 13 can be controlled to move to the opposite side, thereby driving the support plate 17 and the brush 18 to move to the opposite side, so that the wire rope between the two brushes 18 can be brushed by the brush 18, thereby improving the cleaning effect, and through the cooperation of the second clip 19 and the first clip 16, the stability of the movement of the support plate 17 is improved, and through the cooperation of the second limit groove 15 of the limit block 14, the stability of the movement of the tooth plate 13 is improved.

[0028] As attached Figure 1 As shown, the scraper 5 is fixed on one side of the top of the oil immersion tank 1, and two guide rollers 4 are provided on the top of the side of the first partition plate 2 away from the oil immersion roller 3, and multiple scrapers 5 are provided between the two guide rollers 4. The scraper 5 and the rubber scraper pad 6 can be used to scrape off the residual oil on the surface of the wire rope passing through the middle of the rubber scraper pad 6 to prevent the oil from dripping to the outside and causing waste, and the wire rope that needs to be cleaned is guided and transported by the oil immersion roller 3 and the guide roller 4 to improve the use effect.

[0029] As attached Figure 1As shown, the oil immersion roller 3 is arranged in the middle of the oil in the middle of the oil immersion pool 1, and a connecting space is provided between the bottom of the first partition plate 2 and the bottom wall of the inner cavity of the oil immersion pool 1. An opening is provided on the side of the box body 8 close to the support plate 17. The steel wire rope can be immersed in the middle of the oil in the middle of the oil immersion pool 1 through the guidance of the oil immersion roller 3, which is convenient for cleaning and use, and the dust after cleaning the middle of the box body 8 can be discharged through the opening on one side of the box body 8, thereby improving the use effect.

[0030] As attached Figure 1 、 2 As shown in Figure 4, the two boxes 8 are perpendicular to each other, the output end of the motor 12 is fixedly connected to the gear 11, the gear 11 is meshed with one side wall of the tooth plate 13, one end of the tooth plate 13 passes through the wall of the second partition plate 9 and is fixedly connected to one side of the support plate 17. By brushing the wire rope with brushes 18 at different angles inside the two boxes 8, the wire rope can be fully cleaned around to improve the cleaning effect, and the gear 11 is controlled by starting the motor 12 to mobilize the tooth plate 13 to move horizontally.

[0031] As attached Figure 2 、 3 As shown, two limit blocks 14 are respectively arranged on both sides of two corresponding limit grooves 15, the limit blocks 14 are adapted to the limit grooves 15, and the limit blocks 14 are arranged in the middle of the limit grooves 15. Through the cooperation between the limit blocks 14 and the limit grooves 15, the stability of the movement of the tooth plate 13 is improved.

[0032] As attached Figure 2-4 As shown, the first clip 16 is fixed in the middle of the inner cavity of the box body 8, the cross-sectional shape of the first clip 16 and the second clip 19 is set to be "L"-shaped, the second clip 19 is set on one side of the first clip 16, and the second clip 19 and the first clip 16 are adapted to each other. Through the cooperation of the second clip 19 and the first clip 16, the stability of the support plate 17 driving the brush 18 to move is improved, and the cleaning effect is improved.

[0033] The working principle of this utility model is: when using, just make the wire rope as attached Figure 1 As shown, the steel wire rope passes through the top of the guide roller 4, the bottom of the oil-soaked roller 3, and passes through the through hole 10 and the middle of the rubber scraper pad 6;

[0034] When one end of the wire rope is pulled, the motor 12 is started, and the support plate 17 is controlled in turn to drive the brush 18 to brush the surface of the wire rope, and the two boxes 8 are brushed in different directions, which can improve the cleaning effect of the wire rope surface;

[0035] When one end of the wire rope is removed from the oil inside the oil immersion tank 1, it can be scraped off by the rubber scraper 6 in the middle of the scraper 5. The oil remaining on the surface of the wire rope can be scraped off and dripped into the middle of the oil immersion tank 1 for recovery, thereby improving the cleaning effect.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A wire rope oil immersion cleaning device, comprising an oil immersion tank (1), characterized in that: A first partition plate (2) is fixedly connected to the middle of the oil immersion pool (1), two oil immersion rollers (3) are fixedly connected to the middle of the oil immersion pool (1), guide rollers (4) are fixedly connected to both sides of the top of the oil immersion pool (1), a plurality of scrapers (5) are provided on the top of the side of the first partition plate (2) away from the oil immersion rollers (3), and a rubber scraper pad (6) is fixedly connected to the middle of the through hole on the surface of the scraper (5); Two support rods (7) are provided between the two oil-soaked rollers (3); the bottom of the support rods (7) is fixedly connected to a box (8); the middle of the box (8) is fixedly connected to a second partition plate (9); through holes (10) are symmetrically provided on both sides of one end of the scraper (5); a gear (11) is provided on one side of the second partition plate (9) away from the through holes (10), and a first clip (16) is provided on the other side; a motor (12) is fixedly connected to one side of the box (8); Tooth plates (13) are symmetrically provided on the upper and lower sides of the gear (11), one end of the tooth plate (13) is fixedly connected to a limit block (14), and two support plates (17) are provided on the side of the second partition plate (9) away from the gear (11), and brushes (18) are fixedly connected to the opposite sides of the two support plates (17), and a second clamping strip (19) is fixedly connected to the opposite sides.

2. The wire rope oil immersion cleaning device according to claim 1, characterized in that: The scraper (5) is fixed to one side of the top of the oil immersion pool (1); two guide rollers (4) are provided on the top of the side of the first partition plate (2) away from the oil immersion roller (3); and a plurality of the scrapers (5) are provided between the two guide rollers (4).

3. The wire rope oil immersion cleaning device according to claim 1, characterized in that: The oil immersion roller (3) is arranged in the middle of the oil in the middle of the oil immersion pool (1), a communicating space is provided between the bottom of the first partition plate (2) and the bottom wall of the inner cavity of the oil immersion pool (1), and an opening is provided on one side of the box body (8) close to the support plate (17).

4. The wire rope oil immersion cleaning device according to claim 1, characterized in that: The two boxes (8) are perpendicular to each other, the output end of the motor (12) is fixedly connected to the gear (11), the gear (11) is meshed with a side wall of the tooth plate (13), and one end of the tooth plate (13) passes through the wall of the second partition plate (9) and is fixedly connected to one side of the support plate (17).

5. The wire rope oil immersion cleaning device according to claim 1, characterized in that: The two limiting blocks (14) are respectively arranged on both sides of two corresponding limiting grooves (15), the limiting blocks (14) are adapted to the limiting grooves (15), and the limiting blocks (14) are arranged in the middle of the limiting grooves (15).

6. The oil-immersed cleaning device for steel wire ropes according to claim 1, characterized in that: The first clip (16) is fixed to the middle of the inner cavity of the box body (8); the cross-sectional shapes of the first clip (16) and the second clip (19) are set to be "L"-shaped; the second clip (19) is set on one side of the first clip (16); the second clip (19) and the first clip (16) are adapted to each other.

Citation Information

Patent Citations

  • Steel wire rope oil immersion cleaning device

    CN216095031U