Pipe welding straightener

Abstract

The utility model discloses a pipe welding straightener, and relates to the field of mechanical equipment. The device comprises a hoop, and the inner side wall of the hoop is evenly and detachably connected with a plurality of inner liners in the circumferential direction. A plurality of extending rib plates are evenly and fixedly arranged on the outer side wall of the hoop in the circumferential direction, and one end of each extending rib plate protrudes out of the end face of the hoop and is in threaded connection with an adjusting bolt through an assembly part. The head of the adjusting bolt is in threaded connection with a protective rubber sleeve. The hoop has the advantages that after the hoop is assembled with a pipeline, the position of another pipeline is adjusted through the adjusting bolt supported by the extension rib plate, so that the pipelines are concentrically aligned, welding precision is guaranteed, and the hoop is simple in structure, flexible and efficient to use and low in use cost.

Description

Technical Field

[0001] The utility model belongs to the field of mechanical equipment, relates to the field of welding, and specifically relates to a pipe welding straightener. Background Art

[0002] Currently, geothermal well construction requires the construction of a supporting pump house to transport water resources. However, in actual construction, due to the long and relatively large diameter of the welded pipes and the often narrow construction space, it is relatively difficult to align the two pipes, and it usually requires 2-3 people to assist in the alignment of the pipes. This operation is time-consuming and inefficient, often causing delays in construction schedules, consuming a large amount of manpower, electricity, and material resources, and increasing production costs. This seriously increases the additional expenses burden on enterprises and makes them lose market competitiveness. Utility Model Content

[0003] To address the time-consuming, labor-intensive, and inefficient manual alignment of pipes during welding, this utility model provides a pipe welding straightener. After the clamp is assembled with the pipe, the clamp uses adjustment bolts supported by an extended rib plate to adjust the position of the other pipe, thereby ensuring concentric alignment and ensuring welding accuracy. The device features a simple structure, flexible and efficient operation, and low cost.

[0004] The technical solution adopted by the utility model is: to provide a pipe welding straightener, including a clamp, the inner wall of the clamp is evenly and detachably connected with a plurality of inner pads along the circumferential direction; the outer wall of the clamp is evenly and fixedly provided with a plurality of extended ribs along the circumferential direction, one end of the extended rib protrudes from the end face of the clamp, and is threadedly connected to an adjusting bolt by means of an assembly part; the head of the adjusting bolt is threadedly connected with a protective rubber sleeve.

[0005] By fixing the clamp on one of the two pipes that need to be welded, the clamp contacts the pipe with the help of the inner liner provided on the inner wall of the clamp, thereby preventing the clamp from causing damage to the pipe, and the inner liner enhances the firmness of the assembly of the clamp and the pipe, ensuring reliability in use. The extended rib plate assembled on the outer wall of the clamp is threadedly connected to the adjustment bolt with the help of the assembly part, and the adjustment bolt support is located on one side of the clamp so that the adjustment bolt contacts the pipe wall of the other pipe to adjust the position of the pipe and support the pipe, so that the pipes to be welded are concentrically aligned, ensuring welding accuracy and welding efficiency, and the device is simple and easy to obtain, reducing the cost of use.

[0006] To further optimize the technical solution, the hoop includes at least two arc-shaped hoop plates arranged in conjunction with connecting pieces, the inner liner is detachably connected to the inner arc wall of the hoop plate by means of a slide rail assembly, and the extended rib plate is fixedly connected to the outer arc wall of the hoop plate.

[0007] The hoop is composed of split arc-shaped hoop plates. The inner liner is assembled on the inner arc wall of the hoop plate with the help of a slide rail assembly, which makes the inner liner and the hoop plate easy to disassemble and assemble, and flexible to use. The extended rib plate is assembled on the outer arc wall of the hoop plate, which is stable to use.

[0008] To further optimize the technical solution, the connecting piece includes wing plates arranged at both ends of the hoop plates, and the wing plates on two adjacent hoop plates abut against each other and are tightened and fixed by means of matching screws and nuts.

[0009] Two adjacent hoop plates are assembled with the help of wing plates, which are arranged at both ends of the hoop plates. After the wing plates are abutted and fitted, they are tightened and fixed with screws and nuts to fix the hoop assembly on the pipe. The operation is simple and the use is stable and reliable.

[0010] To further optimize this technical solution, the screws are quick-release screws, and the wing plates are each provided with slots matching the number of quick-release screws; the quick-release screws are respectively engaged with the slots, and pass through the wing plates in sequence and then are threadedly connected to the nuts.

[0011] After the quick-release screws are inserted into the slots, the wing panels are calibrated and the wing panels can be quickly aligned. The quick-release screws can quickly lock the wing panels, thereby improving the efficiency of assembling and fixing the wing panels and hoop panels.

[0012] To further optimize the technical solution, the slide rail assembly includes a slide fixedly mounted on the inner arc wall of the hoop plate, and a slide bar matched with the slide rail. The slide bar is detachably connected to the slide rail and fixedly connected to the inner liner.

[0013] The inner liner is fixed to the hoop plate by means of a slide bar assembled on its outer wall and a slideway assembled on the inner arc wall of the hoop plate, so that the inner liner and the hoop plate are easily assembled and used flexibly.

[0014] To further optimize the technical solution, reinforcing ribs are welded and fixed to both ends of the outer wall of the extended rib plate, and the reinforcing ribs are welded and fixed to the hoop plates.

[0015] The extended rib plate enhances the firmness of the assembly on the hoop plate by reinforcing the rib plate, thereby ensuring reliability in use.

[0016] To further optimize the technical solution, the assembly part includes a threaded sleeve welded and fixed to the extended rib plate, the threaded sleeve is threadedly connected to the adjusting bolt, and the adjusting bolt is locked and assembled with the threaded sleeve by means of a locking piece.

[0017] The adjusting bolt is threadedly connected to the threaded sleeve on the extended rib plate. The threaded connection between the adjusting bolt and the threaded sleeve enables the adjusting bolt to move along the threaded sleeve to support the pipeline so that it can be welded in an aligned manner. The operation is simple, and the raw materials are simple and easy to obtain, thereby reducing the cost of use.

[0018] To further optimize the technical solution, the locking member is threadedly connected to the adjusting bolt with two locking nuts, and the locking nuts are respectively provided at both ends of the threaded sleeve and abut against the threaded sleeve respectively.

[0019] After the adjusting bolt is adjusted into place on the threaded sleeve, the locking nut moves along the adjusting bolt and abuts against both ends of the threaded sleeve respectively, thereby limiting the engagement of the adjusting bolt and the threaded sleeve, constraining the position of the adjusting bolt, making it stable in supporting the pipeline and ensuring welding accuracy.

[0020] The beneficial effects of the present invention are:

[0021] 1. By assembling the clamp on one of the pipes, the clamp contacts the pipe with the inner liner, which prevents the clamp from damaging the pipe and enhances the firmness of the assembly between the clamp and the pipe. The extended rib plate assembled on the outer wall of the clamp supports the adjustment bolt located on one side of the clamp, so that the adjustment bolt contacts the other pipe and adjusts the position of the pipe to align the pipe, ensuring welding accuracy, simple operation and improving welding efficiency.

[0022] 2. The clamp is composed of a split hoop plate. The wing plates at both ends of the hoop plate are quickly disassembled and assembled with the help of quick-release screws. The quick-release screws engage with the slots on the wing plates to calibrate the wing plates and quickly align them. It is easy to use and the quick-release screws enable quick disassembly and assembly of the wing plates, making the clamp easy and efficient to assemble and disassemble on the pipe.

[0023] 3. The adjusting bolt is assembled on the extended rib plate through the threaded sleeve. After the adjusting bolt is engaged with the threaded sleeve, it moves along the threaded sleeve to contact the pipe wall and support the pipe to a suitable position. The locking nut moves along the adjusting bolt and abuts against both ends of the threaded sleeve to limit the engagement of the adjusting bolt and the threaded sleeve, thereby constraining the position of the adjusting bolt, making it stable and firm in supporting the pipe and ensuring welding accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 Schematic diagram of the structure of the pipe welding straightener of this embodiment;

[0025] Figure 2 Schematic diagram of the structure of the hoop plate and the extended rib plate of this embodiment;

[0026] Figure 3 This is a schematic structural diagram of the assembly of the hoop plate and the slideway of this embodiment;

[0027] Figure 4 Schematic diagram of the structure of the inner liner of this embodiment;

[0028] Figure 5 This is a structural diagram of the assembly of the extended rib plate and the adjustment bolt in this embodiment.

[0029] In the figure, 1. clamp; 101. hoop plate; 102. wing plate; 1021. slot; 1022. slideway; 103. screw; 104. nut; 2. inner liner; 201. slide bar; 3. extension rib plate; 4. adjustment bolt; 401. protective rubber sleeve; 5. reinforcement rib plate; 6. threaded sleeve; 7. locking nut. DETAILED DESCRIPTION

[0030] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0031] Please see the attached Figure 1 , a pipe welding straightener, comprising a clamp 1, the outer wall of the clamp 1 is evenly fixed with a plurality of extended ribs 3 along the circumference, one end of the extended rib 3 protrudes from the end face of the clamp 1, and is threadedly connected with an adjusting bolt 4 by means of an assembly part, so that the adjusting bolt 4 is located on one side of the clamp 1. When the clamp 1 is assembled on one of the pipes to be welded, the inner wall of the clamp 1 is evenly distributed with a plurality of inner liners 2 along the circumference. When the clamp 1 is fixed on the pipe, the inner liners 2 abut against the pipe to prevent the clamp 1 from damaging the pipe, and the inner liners 2 can be selected with a suitable thickness according to the pipe diameter specification of the pipe, so that the clamp 1 can be tightened and fixed on the pipe, thereby improving the flexibility of use. After the clamp 1 is fixed on the pipe, the position of the other pipe can be adjusted by turning the adjusting bolt 4 to support the concentric docking of the two pipes, facilitate welding, and ensure welding accuracy;

[0032] Please see the attached Figure 1-3 The hoop 1 includes at least two arc-shaped hoop plates 101. The hoop plates 101 are disassembled and assembled on the pipe with the help of connecting pieces. The use is flexible. The connecting pieces include wing plates 102 arranged at both ends of the hoop plates 101. The wing plates 102 can be fixed on the hoop plates 101 by welding. The wing plates 102 on the two adjacent hoop plates 101 abut against each other and are tightened and fixed with the help of matching screws 103 and nuts 104. The screws 103 can be quick-release screws 103, which can realize the rapid assembly of the hoop plates 101 and improve the assembly efficiency. When the quick-release screws 103 are assembled with the wing plates 102, the wing plates 102 are provided with card slots 1021 that match the number of quick-release screws 103. The quick-release screws 103 are engaged with the card slots 1021, and pass through the wing plates 102 in sequence and then connect the nuts 104, which is easy to operate.

[0033] Please see the attached Figure 3 , Attachment Figure 4The inner liner 2 arranged in the hoop 1 can be detachably assembled with the inner arc wall of the hoop plate 101 by means of the slide rail assembly. The slideway 1022 of the slide rail assembly is fixedly installed on the inner arc wall of the hoop plate 101. The slide bar 201 provided in conjunction with the slideway 1022 is fixedly installed on the outer wall of the inner liner 2. The slide bar 201 and the slideway 1022 make the assembly of the inner liner 2 and the hoop plate 101 simple, and the use specifications of the inner liner 2 can be adjusted according to the pipe diameter specifications, thereby ensuring flexibility and reliability of use.

[0034] Please see the attached Figure 1 , Attachment Figure 2 , Attachment Figure 5 The extension ribs 3 assembled outside the hoop plate 101 are evenly distributed on the outer arc wall of the hoop plate 101. The extension ribs 3 can be fixed to the hoop plate 101 by welding, and the reinforcing ribs 5 are welded and fixed on both sides of the outer wall of the extension ribs 3. The reinforcing ribs 5 are welded and fixed to the hoop plate 101, thereby enhancing the performance of the extension ribs 3. The assembly part connected to the extension ribs 3 is a threaded sleeve 6, which is welded and fixed to the extension ribs 3. The threaded sleeve 6 is threadedly connected to the adjusting bolt 4, so that the adjusting bolt 4 moves along the threaded sleeve 6 to support the pipeline, and the adjusting bolt 4 is locked on the threaded sleeve 6 with the help of a locking member. The locking member is two locking nuts 7, which are respectively provided at both ends of the threaded sleeve 6. After the adjusting bolt 4 is adjusted into place, the locking nut 7 abuts against the threaded sleeve 6, thereby limiting the engagement of the adjusting bolt 4 with the threaded sleeve 6, positioning the adjusting bolt 4, and ensuring reliability in use;

[0035] The working principle of the pipe welding straightener is as follows: the clamp 1 is composed of a split clamp plate 101, and the inner liner 2 is assembled with the slide 1022 on the clamp plate 101 by means of the slide bar 201, and the clamp plate 101 is placed near the pipe mouth of the pipe, and the extended rib 3 on the clamp plate 101 protrudes outward from the pipe mouth, and the wing plates 102 on each clamp plate 101 are abutted against each other, and the quick-release screws 103 are inserted into the slots 1021 on the wing plates 102, and the quick-release screws 103 lock the wing plates 102, thereby fixing the clamp 1 on the pipe, and the inner liner 2 prevents the clamp 1 from causing damage to the pipe and strengthens the clamp 1 and the pipe. The assembly strength is ensured to ensure the reliability of use, and then the adjusting bolts 4 are respectively screwed into the threaded sleeves 6 of the extended rib plate 3. The extended rib plate 3 makes the threaded sleeve 6 and the adjusting bolt 4 located on one side of the pipeline. After the adjusting bolts 4 are respectively in contact with another pipeline, the position of the pipeline is adjusted while supporting the pipeline, so that the pipelines to be welded are concentrically connected, and after the pipeline is supported, the locking nut 7 is threadedly connected with the adjusting nut and in contact with the threaded sleeve 6, which limits the engagement of the adjusting nut and the threaded sleeve 6, so that the adjusting nut supports the pipeline stably and reliably, ensures the accuracy of pipeline welding, and improves welding efficiency.

Claims

1. A pipe welding straightener, characterized by: The invention comprises a clamp (1), wherein the inner side wall of the clamp (1) is evenly and detachably connected with a plurality of inner liners (2) along the circumferential direction; the outer side wall of the clamp (1) is evenly and fixedly provided with a plurality of extended ribs (3) along the circumferential direction, one end of the extended rib (3) protrudes from the end face of the clamp (1) and is threadedly connected to an adjusting bolt (4) by means of an assembly part; the head of the adjusting bolt (4) is threadedly connected with a protective rubber sleeve (401).

2. The pipe welding straightener according to claim 1, characterized in that: The hoop (1) comprises at least two arc-shaped hoop plates (101) matched with connecting pieces, the inner liner (2) is detachably connected to the inner arc wall of the hoop plate (101) by means of a slide rail assembly, and the extended rib plate (3) is fixedly connected to the outer arc wall of the hoop plate (101).

3. The pipe welding straightener according to claim 2, characterized in that: The connecting piece comprises wing plates (102) arranged at both ends of the hoop plate (101), and the wing plates (102) on two adjacent hoop plates (101) abut against each other and are tightened and fixed by means of matching screws (103) and nuts (104).

4. The pipe welding straightener according to claim 3, characterized in that: The screws (103) are quick-release screws (103), and the wing plates (102) are each provided with slots (1021) matching the number of the quick-release screws (103); the quick-release screws (103) are respectively engaged with the slots (1021), and sequentially penetrate the wing plates (102) and are then threadedly connected to the nuts (104).

5. The pipe welding straightener according to claim 2, characterized in that: The slide rail assembly comprises a slideway (1022) fixedly mounted on the inner arc wall of the hoop plate (101), and a slide bar (201) matched with the slideway (1022); the slide bar (201) is detachably connected to the slideway (1022) and fixedly connected to the inner liner (2).

6. The pipe welding straightener according to claim 2, characterized in that: Both ends of the outer wall of the extended rib plate (3) are welded and fixed with reinforcing rib plates (5), and the reinforcing rib plates (5) are welded and fixed to the hoop plates (101).

7. The pipe welding straightener according to claim 1, characterized in that: The assembly part comprises a threaded sleeve (6) welded and fixed to the extended rib plate (3); the threaded sleeve (6) is threadedly connected to the adjusting bolt (4); and the adjusting bolt (4) is locked and assembled with the threaded sleeve (6) by means of a locking piece.

8. The pipe welding straightener according to claim 7, characterized in that: The locking piece is threadedly connected to the adjusting bolt (4) by two locking nuts (7), and the locking nuts (7) are respectively arranged at both ends of the threaded sleeve (6) and respectively abut against the threaded sleeve (6).

Images