Cast iron base with dust removal function and grinding and polishing work station

Abstract

The utility model relates to a cast iron base with a dust removal function and a grinding and polishing workstation, and belongs to the field of mechanical equipment. The dust removal base comprises a base body and is structurally characterized by further comprising a dust removal system which is matched with the base body. A threading groove is formed in the bottom of the base main body, a dust removal groove is formed in the top of the base main body, a grating net plate is arranged above the dust removal groove, a sedimentation tank and a water storage tank are further arranged at the top of the base main body, a filter plate is arranged between the sedimentation tank and the water storage tank, the dust removal groove is located above the sedimentation tank, and the grating net plate is located above the water storage tank. A liquid level sensor is arranged in the reservoir, a first flushing slope and a second flushing slope are arranged on the two sides of the dust removal groove correspondingly, and a first flushing groove and a second flushing groove are formed above the first flushing slope and the second flushing slope correspondingly; the first flushing tank and the second flushing tank are both matched with a circulating mechanism in the dust removal system.

Description

Technical Field

[0001] The utility model relates to a cast iron base and a grinding and polishing workstation with a dust removal function, belonging to the field of mechanical equipment. Background Art

[0002] In the processing of workpieces, it is often necessary to perform processing treatments such as grinding and deburring on the formed workpieces. At present, grinding and polishing workstations are often used for processing such as grinding and deburring on workpieces. The base of the grinding and polishing workstation in the prior art mostly adopts a sheet metal shell and then pours cement into the inside of the sheet metal shell to achieve a shock-absorbing effect. In view of this, a robot grinding and polishing workstation and its working method are disclosed in the patent document with application number 202111039511.0. The above-mentioned prior art uses cement pouring to achieve the shock-absorbing effect, which will increase the weight of the base. At the same time, its base does not have a dust removal function.

[0003] At the same time, dust, debris and other substances will be generated during the grinding, deburring and other process treatments. The grinding and polishing workstation in the prior art requires external dust removal equipment to achieve the effect of dust removal, and the dust removal function cannot be integrated into the grinding and polishing workstation. In view of this, a grinding device and its working method are disclosed in the patent document with application number 202011433521.8. If the above-mentioned prior art wants to achieve the dust removal function, external dust removal equipment is required, which will increase the space occupied by the entire equipment. Utility Model Content

[0004] The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art and to provide a cast iron base and a grinding and polishing workstation with a rational structural design and a dust removal function.

[0005] The technical solution adopted by the present invention to solve the above problems is: the cast iron base with dust removal function includes a base body, and its structural characteristics are: it also includes a dust removal system, and the dust removal system cooperates with the base body; the bottom of the base body is provided with a wire threading groove, the top of the base body is provided with a dust removal groove, and a grille mesh plate is provided above the dust removal groove.

[0006] Furthermore, a sedimentation tank and a water reservoir are provided on the top of the base body, a filter plate is provided between the sedimentation tank and the water reservoir, the dust removal trough is located above the sedimentation tank, and a liquid level sensor is provided in the water reservoir.

[0007] Furthermore, a first flushing slope and a second flushing slope are respectively provided on both sides of the dust removal trough.

[0008] Furthermore, a first flushing trough and a second flushing trough are respectively provided above the first flushing slope and the second flushing slope.

[0009] Furthermore, the first flushing trough and the second flushing trough are both coordinated with a circulation mechanism in the dust removal system.

[0010] Furthermore, the circulation mechanism includes a circulating water pump, a water inlet pipe, a water outlet main pipe, a first water outlet pipe and a second water outlet pipe. One end of the water inlet pipe is located in the water reservoir, and the other end of the water inlet pipe is connected to the circulating water pump. One end of the water outlet main pipe is connected to the circulating water pump, and the other end of the water outlet main pipe is connected to the first water outlet pipe and the second water outlet pipe respectively. The first water outlet pipe and the second water outlet pipe are respectively provided with a first water outlet valve and a second water outlet valve.

[0011] Furthermore, the first water outlet pipe is connected to a sewage pipe, and a sewage valve is provided on the sewage pipe.

[0012] Furthermore, a filtering mechanism is provided above the first flushing trough, and the filtering mechanism cooperates with the circulation mechanism.

[0013] Furthermore, the filtering mechanism includes a filter box, a filter box door, a water tank cover, a filter screen, a clamp and a filter water pipe. The filter box door is arranged on the side of the filter box, the filter screen is arranged on the water tank cover through the clamp, the water tank cover is arranged on the top of the filter box, the filter water pipe is arranged at the bottom of the filter box, the filter water pipe is located above the first flushing trough, the filter screen is located below the first water outlet pipe, and a liquid level sensor is arranged in the filter box.

[0014] Furthermore, another technical purpose of the present invention is to provide a grinding and polishing workstation.

[0015] The above technical objectives of the present invention are achieved through the following technical solutions.

[0016] A grinding and polishing workstation includes a workstation cover, a robot, a sanding machine and a material table. Its structural characteristics are: it also includes the cast iron base, and the workstation cover, robot, sanding machine and material table are all arranged on the cast iron base, and the robot, sanding machine and material table are all located inside the workstation cover.

[0017] Compared with the existing technology, the utility model has the following advantages: the cast iron base in the grinding and polishing workstation integrates the dust removal system with the base body, and the dust and debris generated during the grinding and other processing processes can be removed without external dust removal equipment.

[0018] The base body is made of gray cast iron, which is cast in one go and precision machined. The gray cast iron base can effectively absorb the energy of machine vibration, ensuring the stability of the entire grinding and polishing workstation, providing higher processing accuracy and reducing the defective rate.

[0019] A hidden wire groove is set at the bottom of the base body, which can reasonably utilize the gap between the base reinforcement ribs and connect the wiring components in the grinding and polishing workstation with the electric control cabinet inside the base body, which not only saves space in the grinding and polishing workstation but also improves circuit safety.

[0020] The dust and debris generated during the grinding process are processed by a wet treatment method through the dust removal system. That is, during operation, the first flushing slope and the second flushing slope can be flushed respectively by the overflowing water in the first flushing trough and the second flushing trough. The dust and debris are carried into the sedimentation tank through the dust removal trough by the water. The water flowing through the sedimentation tank is filtered by the filter plate arranged between the sedimentation tank and the water reservoir, so that the water flows into the water reservoir and the sediment remains in the sedimentation tank. The water in the water reservoir is then pumped into the second flushing trough and the filtering mechanism through the circulating water pump, and is filtered again through the filtering mechanism and flows into the first flushing trough, thus realizing the cycle. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the cast iron base of an embodiment of the present utility model.

[0022] Figure 2 It is a three-dimensional structural diagram of the cast iron base (excluding the grid plate) of an embodiment of the utility model.

[0023] Figure 3 It is a schematic diagram of the three-dimensional structure of the cast iron base of an embodiment of the present utility model.

[0024] Figure 4 It is a schematic diagram of the three-dimensional structure of the base body of an embodiment of the present utility model.

[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the base body of an embodiment of the present utility model.

[0026] Figure 6 It is a three-dimensional structural diagram of the filtering mechanism of an embodiment of the present utility model.

[0027] Figure 7 It is a schematic diagram of the working principle of the dust removal system of an embodiment of the present utility model.

[0028] Figure 8 It is a schematic diagram of the three-dimensional (internal) structure of the grinding and polishing workstation according to an embodiment of the present invention.

[0029] Figure 9 It is a schematic diagram of the three-dimensional (external) structure of the grinding and polishing workstation according to an embodiment of the present utility model.

[0030] In the figure: base body 1, dust removal system 2, workstation cover 3, robot 4, belt sander 5, material table 6,

[0031] Threading trough 11, dust removal trough 12, sedimentation tank 13, water storage tank 14, first flushing slope 15, second flushing slope 16, grid mesh plate 17,

[0032] First flushing trough 21, second flushing trough 22, circulation mechanism 23, filtering mechanism 24, liquid level sensor 25,

[0033] Circulating water pump 231, water inlet pipe 232, water outlet main pipe 233, first water outlet pipe 234, second water outlet pipe 235, sewage pipe 236, first water outlet valve 237, second water outlet valve 238, sewage valve 239,

[0034] Filter box body 241 , filter box door 242 , water tank cover 243 , filter screen 244 , clamp 245 , filter water pipe 246 . DETAILED DESCRIPTION

[0035] The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are provided to explain the present invention, but the present invention is not limited to the following examples.

[0036] Example

[0037] See also Figures 1 to 9 As shown, it should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention. Therefore, they have no substantial technical significance. Any modification of the structure, change in the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, if there are references to terms such as "upper", "lower", "left", "right", "middle" and "one" in this specification, they are only for the convenience of description and are not used to limit the scope of the implementation of the present invention. Changes or adjustments in their relative relationships should also be considered as the scope of the implementation of the present invention without substantially changing the technical content.

[0038] The grinding and polishing workstation in this embodiment includes a workstation cover 3, a robot 4, a sanding belt machine 5, a material table 6 and a cast iron base. The workstation cover 3, the robot 4, the sanding belt machine 5 and the material table 6 are all arranged on the cast iron base, and the robot 4, the sanding belt machine 5 and the material table 6 are all located inside the workstation cover 3. The robot 4 cooperates with the material table 6 and the sanding belt machine 5 respectively.

[0039] The cast iron base in this embodiment includes a base body 1 and a dust removal system 2. The dust removal system 2 cooperates with the base body 1 and includes a first flushing trough 21, a second flushing trough 22, a circulation mechanism 23 and a liquid level sensor 25.

[0040] In this embodiment, a wire threading groove 11 is provided at the bottom of the base body 1, and a dust removal groove 12, a sedimentation tank 13 and a water reservoir 14 are provided at the top of the base body 1. A grid mesh plate 17 is provided above the dust removal groove 12, and a filter plate is provided between the sedimentation tank 13 and the water reservoir 14. The dust removal groove 12 is located above the sedimentation tank 13, and a liquid level sensor 25 is provided in the water reservoir 14.

[0041] In this embodiment, a first flushing slope 15 and a second flushing slope 16 are respectively provided on both sides of the dust removal trough 12. A first flushing trough 21 and a second flushing trough 22 are respectively provided above the first flushing slope 15 and the second flushing slope 16. A filtering mechanism 24 is provided above the first flushing trough 21. The filtering mechanism 24 and the second flushing trough 22 both cooperate with the circulation mechanism 23.

[0042] The circulation mechanism 23 in this embodiment includes a circulating water pump 231, a water inlet pipe 232, a water outlet main pipe 233, a first water outlet pipe 234 and a second water outlet pipe 235. One end of the water inlet pipe 232 is located in the water reservoir 14, and the other end of the water inlet pipe 232 is connected to the circulating water pump 231. One end of the water outlet main pipe 233 is connected to the circulating water pump 231, and the other end of the water outlet main pipe 233 is connected to the first water outlet pipe 234 and the second water outlet pipe 235 respectively. The first water outlet pipe 234 and the second water outlet pipe 235 are respectively provided with a first water outlet valve 237 and a second water outlet valve 238. The first water outlet pipe 234 is connected to the sewage pipe 236, and the sewage pipe 236 is provided with a sewage valve 239.

[0043] Considering that the first flush slope 15 that needs to be flushed by the first flush trough 21 is mainly where large particles and dust fall, and the area of ​​the first flush slope 15 is also large, a filtering mechanism 24 is set above the first flush trough 21. The second flush slope 16 that needs to be flushed by the second flush trough 22 is a corner with a small area and less dust falls, so there is no need to install a filtering mechanism 24 for re-filtration.

[0044] The filter mechanism 24 in this embodiment includes a filter box 241, a filter box door 242, a water tank cover 243, a filter screen 244, a clamp 245 and a filter water pipe 246. The filter box door 242 is arranged on the side of the filter box 241, the filter screen 244 is arranged on the water tank cover 243 through the clamp 245, the water tank cover 243 is arranged on the top of the filter box 241, the filter water pipe 246 is arranged at the bottom of the filter box 241, the filter water pipe 246 is located above the first flushing trough 21, the filter screen 244 is located below the first water outlet pipe 234, and a liquid level sensor 25 is provided in the filter box 241.

[0045] Specifically, when the grinding and polishing workstation is working, the material is loaded and unloaded through the material table 6, and the workpiece on the material table 6 is taken and placed by the robot 4. The material table 6 holds the material and grinds the workpiece through the sanding belt machine 5. The dust, debris, etc. generated when the workpiece is ground using the sanding belt machine 5 can be processed by the dust removal system 2.

[0046] When the dust removal system 2 is working, the circulating water pump 231 provides power to circulate water in the entire system, thereby continuously carrying away the dust and fine particles generated during the grinding and polishing process. When the water carrying dust and fine particles flows through two filtering processes, the filter mesh 244 in the filtering mechanism 24 and the filter plate between the sedimentation tank 13 and the water reservoir 14 will filter out the dust and fine particles therein, thereby achieving the effect of dust removal and purification.

[0047] When the circulating water pump 231 is working, the drain valve 239 is closed and the first outlet valve 237 and the second outlet valve 238 are opened. The water in the water reservoir 14 flows through the water inlet pipe 232 and the circulating water pump 231. The circulating water pump 231 divides the water into two parts. One part of the water flows through the first outlet pipe 234 into the filter mechanism 24 and the first flushing tank 21, and the other part of the water flows through the second outlet pipe 235 into the second flushing tank 22. The water entering the filter mechanism 24 is filtered by the filter screen 244 and then enters the first flushing tank 21. The first flushing tank 21 is After the water in the trough 21 is full, it flows back to the sedimentation tank 13 along the first flushing slope 15 and the dust removal trough 12, and then flows back to the water reservoir 14 after being filtered through the filter plate between the sedimentation tank 13 and the water reservoir 14, completing a cycle; when the sewage needs to be discharged after working for a period of time, the sewage valve 239 is opened, and the first water outlet valve 237 and the second water outlet valve 238 are closed, so that the water in the water reservoir 14 is discharged through the water inlet pipe 232, the circulating water pump 231, and the sewage pipe 236; the sediment in the sedimentation tank 13 needs to be manually cleaned regularly.

[0048] The wire groove 11 is hidden at the bottom of the base body 1, and a wire hole is set at the top of the base body 1. The gap between the reinforcement ribs of the base body 1 can be reasonably utilized to connect the wiring components in the grinding and polishing workstation with the electric control cabinet inside the base body 1, which not only saves space in the grinding and polishing workstation but also improves circuit safety.

[0049] The entire base body 1 is made of gray cast iron material cast and precision machined in one go. The gray cast iron base can effectively absorb the energy of machine vibration, ensure the stability of the entire grinding and polishing workstation, provide higher processing accuracy for the grinding and polishing workstation, and reduce the defective rate; the base body 1 is provided with lifting holes on the side, and the lifting hole positions are reserved. There are four lifting holes on both sides, which can be installed with M30×40 lifting rings to facilitate shifting and lifting.

[0050] The filter mechanism 24 adopts a suspended filter box 241, which can effectively utilize the metal partition of the grinding and polishing workstation to fix the filter box 241 on the metal partition of the grinding and polishing workstation; the filter box door 242 can be used when replacing the filter screen 244, and is tightly combined with the sealing strip on the filter box 241 to prevent water in the filter box 241 from flowing out from the side; the clamp 245 is used to fix the filter screen 244 and the water tank cover 243; the water tank cover 243 is used to install the liquid level sensor 25 and the filter screen 244; the liquid level sensor 25 installed on the water tank cover 243 is used to detect the water level in the filter box 241 to prevent overflow; the filter screen 244 is used to filter out dust and fine particles in the water; the first water outlet valve 237 is a ball valve used to manually adjust the size of the water flow entering the filter box 241.

[0051] After the first flushing trough 21 is filled with water, it uses the drop to flush the dust and fine particles on the first flushing slope 15; a grid mesh plate 17 is laid above the dust removal trough 12 to facilitate staff to enter the polishing workstation for maintenance, inspection, and cleaning; the sedimentation tank 13 can settle dust and particles of various sizes in the water body; the filter plate set between the sedimentation tank 13 and the water reservoir 14 can be used to separate the sedimentation tank 13 and the water reservoir 14 and filter out larger particles; the liquid level sensor 25 set in the water reservoir 14 can be used to detect the water level in the water reservoir 14, Prevent water shortage in the dust removal system pipeline; the circulating water pump 231 can provide power for the flow of water in the entire dust removal system; the drain valve 239 is a ball valve that can be used when cleaning the sedimentation tank and the water reservoir; a flow meter is set on the circulating water pump 231, which can measure and monitor the flow of water in the pipeline, and the signal is connected to the PLC program in the polishing workstation; the water reservoir 14 is used to store water filtered by the filter plate; the second flushing trough 22 can allow pressurized water to flow out through the trough hole to flush the dust and fine particles that fall into the second flushing slope 16.

[0052] Start the dust removal system process

[0053] 1. Before starting, fill the water reservoir 14 or the sedimentation tank 13 with water, and the water level should not be higher than the high water level sensor 25. When starting the circulating water pump 231 for the first time, open the water inlet of the circulating water pump 231, fill it with water and tighten it.

[0054] 2. Close the drain valve 239 and turn on the circulating water pump 231 on the control panel. After the circulating water pump 231 is working normally, open the other first water outlet valve 237 and the second water outlet valve 238 on the pipeline. Wait for water to flow out of the second flushing trough 22 from the second flushing slope 16, and then continue to fill water into the water reservoir 14 or the sedimentation tank 13 until the water level reaches the first water filling level.

[0055] 3. At this time, the entire dust removal system starts to work normally.

[0056] In addition, it should be noted that the shapes and names of the parts and components of the specific embodiments described in this specification may be different, and the above content described in this specification is merely an example of the structure of the utility model. Any equivalent changes or simple changes made based on the structure, features and principles described in the concept of the utility model patent are included in the scope of protection of the utility model patent. Technicians in the technical field of the utility model can make various modifications or supplements to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, they should fall within the scope of protection of the utility model.

Claims

1. A cast iron base with a dust removal function, comprising a base body (1), characterized in that: It also includes a dust removal system (2), which cooperates with the base body (1); a wire threading groove (11) is provided at the bottom of the base body (1), a dust removal groove (12) is provided at the top of the base body (1), and a grid plate (17) is provided above the dust removal groove (12).

2. The cast iron base with dust removal function according to claim 1, characterized in that: A sedimentation tank (13) and a water reservoir (14) are also provided on the top of the base body (1), a filter plate is provided between the sedimentation tank (13) and the water reservoir (14), and the dust removal trough (12) is located above the sedimentation tank (13).

3. The cast iron base with dust removal function according to claim 1, characterized in that: A first flushing slope (15) and a second flushing slope (16) are respectively provided on both sides of the dust removal trough (12).

4. The cast iron base with dust removal function according to claim 3, characterized in that: A first flushing trough (21) and a second flushing trough (22) are respectively provided above the first flushing slope (15) and the second flushing slope (16).

5. The cast iron base with dust removal function according to claim 4, characterized in that: The first flushing trough (21) and the second flushing trough (22) both cooperate with a circulation mechanism (23) in the dust removal system (2).

6. The cast iron base with dust removal function according to claim 5, characterized in that: The circulation mechanism (23) comprises a circulating water pump (231), a water inlet pipe (232), a water outlet main pipe (233), a first water outlet pipe (234), and a second water outlet pipe (235). One end of the water inlet pipe (232) is located in the water reservoir (14), and the other end of the water inlet pipe (232) is connected to the circulating water pump (231). One end of the water outlet main pipe (233) is connected to the circulating water pump (231), and the other end of the water outlet main pipe (233) is connected to the first water outlet pipe (234) and the second water outlet pipe (235), respectively. The first water outlet pipe (234) and the second water outlet pipe (235) are respectively provided with a first water outlet valve (237) and a second water outlet valve (238).

7. The cast iron base with dust removal function according to claim 6, characterized in that: The first water outlet pipe (234) is connected to a sewage pipe (236), and a sewage valve (239) is provided on the sewage pipe (236).

8. The cast iron base with dust removal function according to claim 4, characterized in that: A filtering mechanism (24) is provided above the first flushing trough (21), and the filtering mechanism (24) cooperates with the circulation mechanism (23).

9. The cast iron base with dust removal function according to claim 8, characterized in that: The filtering mechanism (24) comprises a filtering box (241), a filtering box door (242), a water tank cover (243), a filter screen (244), a clamp (245), and a filtering water pipe (246); the filtering box door (242) is arranged on the side of the filtering box (241); the filtering screen (244) is arranged on the water tank cover (243) via the clamp (245); the water tank cover (243) is arranged on the top of the filtering box (241); and the filtering water pipe (246) is arranged at the bottom of the filtering box (241).

10. A grinding and polishing workstation, comprising a workstation housing (3), a robot (4), a sanding machine (5) and a material table (6), characterized in that: It also includes a cast iron base according to any one of claims 1 to 9, wherein the workstation outer cover (3), the robot (4), the sanding machine (5) and the material table (6) are all arranged on the cast iron base, and the robot (4), the sanding machine (5) and the material table (6) are all located inside the workstation outer cover (3).

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