Automatic petuntse forming and tapping ball machine

Abstract

The utility model relates to the technical field of perforated ceramic ball preparation, and provides an automatic petuntse forming perforated ball machine which comprises a rack, a perforated ball mold is arranged on the rack, a sliding way assembly used for conveying a petuntse block is arranged on the feeding side of the perforated ball mold, a clamping assembly and a conveying assembly are arranged on the discharging side of the perforated ball mold, and the conveying assembly is arranged on the feeding side of the perforated ball mold. An upper film assembly and a lower film assembly are arranged on the rack, an upper film and a lower film of the upper film assembly and the lower film assembly move from the feeding side to the discharging side of the tapping ball mold, and a porcelain clay block is arranged between the upper film and the lower film; and a material supporting assembly which horizontally extends into the hole forming ball mold is arranged on the feeding side of the hole forming ball mold, and the material supporting assembly is located below the lower mold. The automatic petuntse forming and trepanning ball machine realizes automatic production of trepanning ceramic balls, and has the advantages of reducing the labor intensity of workers and being high in efficiency.

Description

Technical Field

[0001] The present application belongs to the technical field of perforated porcelain ball preparation, and more specifically, relates to an automatic porcelain clay forming perforated ball machine. Background Art

[0002] The existing method for preparing perforated porcelain balls is as follows: porcelain clay is extruded into strips, which are then cut into clay columns of equal diameter using a fixed-length mold using wire, the cut clay columns are placed in a customized semicircular long groove, and rubbed into a ball shape using the palm of a hand to make a semi-finished product, and the finished ball is placed in a customized open-and-close spherical mold, the mold is closed, and a steel needle is passed through the spherical mold. The steel needle is pulled out, the spherical mold is opened, and the perforated porcelain ball is made.

[0003] This molding method has complicated procedures and is fully manual. In addition, only a small number of balls can be molded each time, resulting in extremely low efficiency. Under normal circumstances, one person can only produce about 50 kg of perforated porcelain balls a day. Summary of the Invention

[0004] In view of the technical problem of low efficiency in the manual production of perforated porcelain balls in the prior art, the purpose of the embodiments of the present application is to provide an automatic porcelain clay forming perforated ball machine to realize the automated production of perforated porcelain balls with high efficiency.

[0005] To achieve the above-mentioned purpose, the technical solution adopted in this application is: to provide an automatic porcelain clay forming perforated ball machine, comprising: a frame, a perforated ball mold is provided on the frame, the feed side of the perforated ball mold is provided with a slide assembly for conveying porcelain clay blocks, the discharge side of the perforated ball mold is provided with a clamping assembly and a conveying assembly, an upper membrane assembly and a lower membrane assembly are provided on the frame, the upper membrane assembly and the lower membrane of the upper membrane assembly and the lower membrane assembly move from the feed side to the discharge side of the perforated ball mold, and the porcelain clay blocks are between the upper membrane and the lower membrane; the feed side of the perforated ball mold is provided with a horizontally extending support assembly, and the support assembly is located below the lower membrane.

[0006] In one embodiment, the perforated ball mold includes a fixed lower mold, a lifting upper mold and a lifting piercing needle. The lifting piercing needle is movably arranged on the lifting upper mold. The mating surfaces of the fixed lower mold and the lifting upper mold are provided with arranged semicircular grooves, and the lifting piercing needle is movably provided in each of the semicircular grooves of the lifting upper mold.

[0007] In one embodiment, the lifting upper mold is driven by a lifting cylinder, and a plurality of lifting perforating needles are fixed on a fixed plate, and the fixed plate is driven by a lifting cylinder.

[0008] In one embodiment, the material supporting assembly includes a material supporting cylinder and a material supporting plate, and the material supporting plate is extended into the upper surface of the fixed lower mold under the drive of the material supporting cylinder.

[0009] In one embodiment, the clamping assembly includes a material-removing cylinder and a material-clamping cylinder arranged on the material-removing cylinder.

[0010] In one embodiment, the upper film assembly includes a new upper film roll, a recycled upper film roll and an upper film roll motor; the lower film assembly includes a new lower film roll, a recycled lower film roll and a lower film roll motor.

[0011] In one embodiment, the frame is provided with an upper mud brushing motor and a lower mud brushing motor for cleaning mud from the upper and lower membranes.

[0012] In one embodiment, the slide assembly is tilted, the slide assembly is a roller assembly, and the conveying assembly is a belt assembly.

[0013] In one embodiment, a tensioning mechanism is provided on the frame, and the upper film is arranged through the tensioning mechanism.

[0014] The beneficial effect of the automatic porcelain clay forming perforated ball machine provided by the present application is that: the porcelain clay block enters the perforated ball mold through the slide assembly, and at the same time, the porcelain clay block has a thin film on its upper and lower surfaces. The perforated ball mold presses the porcelain clay block into balls and simultaneously perforates the balls. After completion, the support assembly is used to lift the lower film so that the porcelain clay block and the perforated porcelain ball are separated from the lower mold of the perforated ball mold. Then, the material clamping assembly is clamped and transferred to the conveying assembly for transportation to the next process. This process is completed automatically, reducing manual labor intensity and greatly improving production efficiency. One person can produce about 1000 kg of perforated porcelain balls per day. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0016] Figure 1 A simplified structural diagram of an automatic porcelain clay forming and perforating ball machine provided in an embodiment of the present application;

[0017] Figure 2 This is a simplified structural schematic diagram of the perforated ball mold in the automatic porcelain clay forming perforated ball machine provided in an embodiment of the present application.

[0018] Among them, the reference numerals in the figures are:

[0019] 1. Frame; 2. Perforated ball mold; 21. Fixed lower mold; 22. Lifting upper mold; 23. Lifting punch needle; 24. Semicircular slot; 25. Lifting cylinder; 26. Fixed plate; 27. Lifting cylinder; 3. Slide assembly; 4. Clamping assembly; 41. Return cylinder; 42. Clamping cylinder; 5. Conveying assembly; 6. Upper film assembly; 61. New upper film roll; 62. Recover upper film roll; 63. Upper film roll motor; 64. Upper mud brush motor; 7. Lower film assembly; 71. New lower film roll; 72. Recover lower mold roll; 73. Lower film roll motor; 74. Lower mud brush motor; 8. Support assembly; 81. Support cylinder; 82. Support plate; 9. Tensioning mechanism; 10. Clay block. DETAILED DESCRIPTION

[0020] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0021] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0022] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.

[0024] like Figure 1-Figure 2As shown, an automatic porcelain clay forming hole ball machine provided by the embodiment of the present application is now described. The automatic porcelain clay forming hole ball machine comprises: a frame 1, a hole ball mold 2, a slide assembly 3, a material clamping assembly 4, a conveying assembly 5, an upper membrane assembly 6, a lower membrane assembly 7, a material support assembly 8 and a tensioning mechanism 9. The hole ball mold 2 is arranged in the middle of the frame 1, and the feeding side of the hole ball mold 2 ( Figure 1 The slide assembly 3 is installed on the frame 1 (on the left side) and is used to transport the porcelain clay block 10. The discharge side of the hole ball mold 2 ( Figure 1 The frame 1 on the right side is provided with a clamping component 4 and a conveying component 5. The clamping component 4 is used to clamp the porcelain clay block 10 in the perforated ball mold 2 and transfer it to the conveying component 5. The conveying component 5 is used to transfer the porcelain clay block 10 (including the formed perforated porcelain ball) to the next process. The upper membrane assembly 6 and the lower membrane assembly 7 are arranged on the frame 1 and are used to continuously provide the upper membrane and the lower membrane. The upper membrane and the lower membrane of the upper membrane assembly 6 and the lower membrane assembly 7 move from the feed side to the discharge side of the perforated ball mold 2. The porcelain clay block 10 is between the upper membrane and the lower membrane. The lower membrane fits the slide assembly 3, the surface of the fixed lower mold 21 of the perforated ball mold 2 and the conveying assembly 5 and moves. The upper membrane is used to fit the upper surface of the porcelain clay block 10 and move synchronously with the porcelain clay block 10; the feed side of the perforated ball mold 2 is provided with a horizontally extending support assembly 8, the support assembly 8 is located below the lower membrane, and the support assembly 8 can extend into the upper surface of the fixed lower mold 21 to lift the lower membrane and the porcelain clay block 10 thereon to prevent the formed perforated porcelain ball from falling into the semicircular groove hole 24 of the fixed lower mold 21.

[0025] Specifically, the perforated ball mold 2 includes a fixed lower mold 21, a lifting upper mold 22 and a lifting piercing needle 23. The fixed lower mold 21 is fixed on the frame 1, the lifting upper mold 22 is liftable on the frame 1, and the lifting piercing needle 23 is movably arranged on the lifting upper mold 22. The mold surfaces of the fixed lower mold 21 and the lifting upper mold 22 are both provided with arranged semicircular slots 24. The upper and lower semicircular slots 24 are spliced ​​into a spherical hole for forming porcelain balls. In this way, multiple porcelain balls can be produced at the same time. Each semicircular slot 24 of the lifting upper mold 22 is movably provided with a lifting piercing needle 23. The lifting piercing needle 23 is used to pierce the porcelain ball to obtain a perforated porcelain ball. Among them, the lifting upper mold 22 is set on a fixed frame, which is driven to rise and fall by a lifting cylinder 25. Multiple lifting piercing needles 23 are fixed on a fixed plate 26. The fixed plate 26 is driven by a lifting cylinder 27, and the lifting cylinder 27 is fixed to the fixed frame.

[0026] Specifically, the material support assembly 8 includes a material support cylinder 81 and a material support plate 82. The material support plate 82 extends into the upper surface of the fixed lower mold 21 under the drive of the material support cylinder 81. The material support assembly 8 is located on the feed side of the perforated ball mold 2; the material clamping assembly 4 includes a material return cylinder 41 and a material clamping cylinder 42 arranged on the material return cylinder 41. Two material clamping cylinders 42 are provided and the telescopic directions are arranged relative to each other. A clamping block is provided on each material clamping cylinder 42 for making the two clamping blocks move relative to or oppositely. The clamping direction of the material clamping cylinder 42 is perpendicular to the movement direction of the porcelain clay block 10, that is, the material clamping cylinder 42 is used to clamp both sides of the porcelain clay block 10. The material clamping cylinder 42 cooperates with the movement of the lower film to realize the transportation of the porcelain clay block 10 from the mold.

[0027] In this embodiment, the upper film assembly 6 includes a new upper film roll 61, a recycled upper film roll 62, and an upper film roll motor 63; the lower film assembly 7 includes a new lower film roll 71, a recycled lower mold roll 72, and a lower film roll motor 73. The upper film roll motor 63 and the lower film roll motor 73 are used to achieve the movement of the film. In this embodiment, the speeds of the porcelain clay block 10, the film, the slide assembly 3, and the conveying assembly 5 are all the same, thus ensuring that the porcelain clay block 10 and the film are in a relatively static state during the conveying process. To facilitate the recycling of the film, an upper mud brushing motor 64 and a lower mud brushing motor 74 are provided on the frame 1 to clean the upper and lower films. They are used to scrape off the porcelain clay remaining on the film so that the porcelain clay can be recycled. Preferably, a tensioning mechanism 9 is also provided on the frame 1. The upper film is arranged through the tensioning mechanism 9. The tensioning mechanism 9 is used to keep the upper film in a tensioned state at all times, ensuring the smoothness of the upper film and the porcelain clay block 10. The tensioning technology used by the tensioning mechanism 9 is existing technology.

[0028] In this embodiment, the slide assembly 3 is set at an angle, and the slide assembly 3 is a roller assembly. The inclined setting of the roller assembly can facilitate the synchronous movement of the porcelain mud block 10 when the lower membrane moves. The conveying assembly 5 is a belt assembly, which can convey the porcelain mud block 10 with perforated porcelain balls.

[0029] The processing process of the automatic porcelain clay forming hole ball machine of this embodiment is as follows: the porcelain clay block 10 can be made by extrusion molding equipment. The porcelain clay block 10 is in the shape of a rectangular parallelepiped and its thickness is greater than the diameter of the porcelain ball. The extruded porcelain clay block 10 is placed on the lower film of the sliding assembly. The upper film motor 63 and the lower film motor 73 work to drive the upper film and the lower film to move, and synchronously drive the porcelain clay block 10 to move. Before the porcelain clay block 10 is about to enter the open ball mold, the upper film is attached to the upper surface of the porcelain clay block 10, and the return cylinder 41 works and extends to make the clamping cylinder 42 clamp the two sides of the porcelain clay block 10. The return cylinder 41 retracts, and the retraction speed is the same as the movement speed of the lower film. The porcelain clay block 10 is transferred to the upper surface of the fixed lower mold 21, and the clamping cylinder 42 cancels the clamping and disengages from the mold surface (does not interfere with the opening). The hole ball mold 2 can be closed); the lifting cylinder 25 works to drive the lifting upper mold 22 to descend and close the mold with the fixed lower mold 21 to obtain multiple porcelain balls; the lifting cylinder 27 acts to drive the fixed plate 26 to descend, so that the multiple lifting perforation needles 23 on the fixed plate 26 make holes in the porcelain balls; after completion, the lifting cylinder 25 drives the lifting upper mold 22 to rise. Since the lifting perforation needles 23 are still inserted in the porcelain balls at this time, the porcelain balls are synchronously driven to rise. At the same time, the supporting cylinder 81 extends, and the supporting plate 82 extends to the upper surface of the fixed lower mold 21 under the lower film to lift the lower film, the porcelain mud block 10 and the porcelain balls. The lifting cylinder 27 drives the fixed plate 26 to rise, and the lifting perforation needles 23 are separated from the porcelain balls. After the porcelain balls fall on the lower mold, they will not fall back into the semicircular groove holes 24. The material return cylinder 41 drives the material clamping cylinder 42, so that the material clamping cylinder 42 clamps the porcelain clay block 10, and synchronously moves with the lower mold to transfer the porcelain clay block 10 (including the perforated porcelain balls) to the conveying component 5. The material clamping cylinder 42 cancels the clamping, and the conveying component 5 continues to drive the porcelain clay block 10 to move. At the end of the conveying component 5, the upper film and the lower film are separated from the porcelain clay block 10. After the residual mud is scraped off by the upper mud brushing motor 64 and the lower mud brushing motor 74, the upper film roll 62 and the lower film roll are recovered for winding.

[0030] The automatic porcelain clay forming and perforated ball machine of this embodiment realizes automated production and reduces manual labor intensity. Due to the presence of the film, the product quality is greatly improved, the spheres are regular and neat, and the efficiency is high. One person can produce 1000KG a day.

[0031] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. An automatic porcelain clay forming hole ball machine, characterized in that: include: A frame (1) is provided with a perforated ball mold (2), a slideway assembly (3) for conveying a porcelain clay block (10) is provided on the feed side of the perforated ball mold (2), a clamping assembly (4) and a conveying assembly (5) are provided on the discharge side of the perforated ball mold (2), an upper membrane assembly (6) and a lower membrane assembly (7) are provided on the frame (1), the upper membrane assembly (6) and the lower membrane assembly (7) move from the feed side to the discharge side of the perforated ball mold (2), and the porcelain clay block (10) is between the upper membrane and the lower membrane; a horizontally extending support assembly (8) is provided on the feed side of the perforated ball mold (2), and the support assembly (8) is located below the lower membrane.

2. The automatic porcelain clay forming and perforated ball machine according to claim 1, characterized in that: The perforated ball mold (2) comprises a fixed lower mold (21), a lifting upper mold (22) and a lifting piercing needle (23); the lifting piercing needle (23) is movably arranged on the lifting upper mold (22); the mold surfaces of the fixed lower mold (21) and the lifting upper mold (22) are both provided with arranged semicircular slots (24); and the lifting piercing needle (23) is movably arranged in each of the semicircular slots (24) of the lifting upper mold (22).

3. The automatic porcelain clay forming and perforated ball machine according to claim 2, characterized in that: The lifting upper die (22) is driven by a lifting oil cylinder (25), and a plurality of lifting perforating needles (23) are fixed on a fixed plate (26), and the fixed plate (26) is driven by a lifting cylinder (27).

4. The automatic porcelain clay forming and perforated ball machine according to claim 2, characterized in that: The material supporting assembly (8) comprises a material supporting cylinder (81) and a material supporting plate (82), and the material supporting plate (82) extends into the upper surface of the fixed lower mold (21) under the drive of the material supporting cylinder (81).

5. The automatic porcelain clay forming and perforated ball machine according to claim 2, characterized in that: The material clamping assembly (4) comprises a material-returning cylinder (41) and a material-clamping cylinder (42) arranged on the material-returning cylinder (41).

6. The automatic porcelain clay forming and perforated ball machine according to claim 2, characterized in that: The upper film assembly (6) includes a new upper film roll (61), a recycled upper film roll (62) and an upper film roll motor (63); the lower film assembly (7) includes a new lower film roll (71), a recycled lower film roll (72) and a lower film roll motor (73).

7. The automatic porcelain clay forming and perforated ball machine according to claim 6, characterized in that: The frame (1) is provided with an upper mud brushing motor (64) and a lower mud brushing motor (74) for clearing mud from the upper and lower membranes.

8. The automatic porcelain clay forming and perforated ball machine according to any one of claims 1 to 7, characterized in that: The slideway assembly (3) is arranged obliquely, the slideway assembly (3) is a roller assembly, and the conveying assembly (5) is a belt assembly.

9. The automatic porcelain clay forming and perforated ball machine according to claim 8, characterized in that: A tensioning mechanism (9) is provided on the frame (1), and the upper film is arranged via the tensioning mechanism (9).

Images