Natural rubber production rubber crusher

By introducing a drive mechanism and a temperature control system into the crusher, the automatic multiple crushing and temperature management of natural rubber is achieved, which solves the problems of manual operation and temperature increase in the prior art, and improves work efficiency and product quality.

CN223252114UActive Publication Date: 2025-08-22XISHUANGBANNA HONGDA GLUE IND CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422586910.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-22
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The existing natural rubber primary processing crusher requires manual operation to crush large particles multiple times, resulting in large labor for staff, and the increase in the rubber temperature during the crushing process leads to degeneration and aging.

Method used

A crushing box with a driving mechanism is designed, and multiple automatic crushing is performed using crushing rollers, and the temperature of the crushing box is reduced through semiconductor refrigeration sheets and blowers to achieve automatic crushing and temperature control.

Benefits of technology

It reduces the workload of staff and avoids the increase in the rubber temperature during the crushing process, preventing the rubber from denaturating and aging.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223252114U_ABST
    Figure CN223252114U_ABST
Patent Text Reader

Abstract

The utility model discloses a rubber crusher for natural rubber production, which relates to the technical field of rubber crushing, and comprises a box body mechanism and a driving mechanism arranged on the box body mechanism, the box body mechanism comprises two brackets arranged in parallel, a rotating shaft is rotationally arranged on the side surface of each bracket, a crushing box is arranged between the two rotating shafts, and the driving mechanism is arranged on the box body mechanism. According to the device, large-particle natural rubber which cannot pass through the sieve plates continuously passes through the space between the two crushing rollers to be crushed for multiple times by rotating the crushing box, meanwhile, rotation of the crushing box is completely driven by the driving mechanism, manual operation of workers is not needed, the labor amount of the workers is reduced, and the crushing efficiency is improved. And meanwhile, cold air is injected into the crushing box during crushing, the temperature in the crushing box is reduced while air circulation in the crushing box is accelerated, then the situation that natural rubber is denatured and aged due to temperature rise of the natural rubber in the crushing process is avoided, and the rubber reject ratio is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of rubber crushing, in particular to a rubber crushing machine for natural rubber production. Background Art

[0002] Rubber refers to a highly elastic polymer material with reversible deformation. It is very elastic at room temperature and can produce large deformation under the action of a small external force, and can return to its original shape after the external force is removed. Rubber is a completely amorphous polymer with a low glass transition temperature (Tg) and a large molecular weight, often exceeding hundreds of thousands. Rubber is divided into natural rubber and synthetic rubber. Natural rubber is processed from the gum extracted from plants such as rubber trees and rubber grass; synthetic rubber is obtained by polymerization of various monomers. Rubber products are widely used in industry and various aspects of life.

[0003] The patent website discloses a natural rubber primary processing crusher (public announcement number: CN220657682U). This device uses a screen plate in conjunction with a lifting and tilting mechanism. The screen plate can screen out the natural rubber that still has large particles after being crushed by two sets of crushing rollers. The screen plate is lifted, and the lifting and tilting mechanism tilts the screen plate to one side of the collection tank. The large rubber particles screened out on the screen plate are poured into the collection tank, preventing large rubber particles from accumulating on the screen plate and causing blockage. At the same time, it reduces the workload of personnel in subsequently screening out larger natural rubber particles by themselves.

[0004] However, there are still some shortcomings in the natural rubber primary processing crusher of the above patent and the existing market: this device uses a screen plate to screen the crushed natural rubber particles, and after collecting the large particles, they need to be placed in the device for re-crushing. In order to completely crush them, the operation needs to be repeated many times, and pouring the large particles of natural rubber into the device depends entirely on manual operation of the staff, resulting in a large workload for the staff. Therefore, technical personnel in this field have proposed a natural rubber production crusher. Utility Model Content

[0005] In view of the deficiencies in the prior art, the present invention provides a natural rubber production crusher, which solves the problems raised by the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A natural rubber production crusher, comprising a box mechanism and a driving mechanism installed thereon, the box mechanism comprising two parallel brackets, each of the brackets having a rotating shaft rotatably installed on its side, a crushing box installed between the two rotating shafts, two sieve plates correspondingly installed inside the crushing box, a discharge port being opened on one side of each sieve plate on the side of the crushing box, and an inlet being opened on the other side of each sieve plate on the side of the crushing box;

[0007] The driving mechanism includes a first gear installed on the side of one of the rotating shafts, a first motor is installed on the side of the bracket close to the crushing box, and the driving end of the first motor passes through the bracket and is installed with a second gear meshing with the first gear.

[0008] As a further technical solution of the present invention, the two sieve plates divide the interior of the crushing box into two storage chambers and a crushing chamber located therebetween, and the inner top surface and the inner bottom surface of the crushing box are both inclined.

[0009] As a further technical solution of the present invention, the two discharge ports are respectively close to the two ends of the crushing box, each feed port is provided with a box door adapted thereto, and each box door is provided with a door lock.

[0010] As a further technical solution of the present invention, two crushing rollers are installed inside the crushing box for rotation in the crushing chamber, one end of the two crushing rollers extends to the outside of the crushing box and is installed with a third gear that meshes with each other, and a second motor is installed on one side of one of the crushing rollers on the side of the crushing box, and the driving end of the second motor is fixedly connected to the other end of the crushing roller.

[0011] As a further technical solution of the present invention, a water tank filled with water is installed on the side of the crushing box on one side of the second motor, and a semiconductor refrigeration plate is installed on the inner wall of the water tank. The cooling end of the semiconductor refrigeration plate faces the inside of the water tank, and the heating end of the semiconductor refrigeration plate extends to the outside of the water tank.

[0012] As a further technical solution of the present invention, a spiral tube is provided inside the water tank, one end of the spiral tube extends to the inside of the crushing box and a filter is provided at the end, and the other end of the spiral tube extends to the outside of the water tank and is installed with a blower fixed to the side of the water tank.

[0013] The utility model provides a natural rubber production crusher, which has the following beneficial effects compared with the existing technology:

[0014] 1. This design is a natural rubber production crusher. This device uses a rotating crushing box to allow large particles of natural rubber that cannot pass through the screen plate to pass continuously between two crushing rollers for multiple crushing. At the same time, the rotation of the crushing box is driven entirely by a drive mechanism, and no manual operation is required by the staff, reducing the workload of the staff.

[0015] 2. This design of a natural rubber production crusher injects cold air into the crushing box during crushing, which speeds up the air circulation in the crushing box while reducing the temperature in the crushing box, thereby avoiding the temperature increase of natural rubber during the crushing process, which leads to the denaturation and aging of natural rubber. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural diagram of a natural rubber production rubber crusher;

[0017] Figure 2 This is a side view of a natural rubber production crusher;

[0018] Figure 3 This is a cross-sectional view of a natural rubber production crusher;

[0019] Figure 4 This is a schematic diagram of the main structure of a natural rubber production crusher;

[0020] Figure 5 This is a schematic diagram of the crushing component structure of a natural rubber production crusher;

[0021] Figure 6 This is a schematic diagram of the cooling component structure of a natural rubber production crusher.

[0022] In the figure: 1. Box body; 101. Bracket; 102. Rotating shaft; 103. Crushing box; 104. Screen plate; 105. Discharge port; 106. Box door; 107. Inlet; 2. Driving mechanism; 201. First gear; 202. First motor; 203. Second gear; 3. Second motor; 4. Crushing roller; 5. Third gear; 6. Guide plate; 7. Water tank; 8. Spiral tube; 9. Semiconductor refrigeration plate; 10. Blower. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-6The utility model provides a technical solution for a natural rubber production crusher: it includes a box mechanism 1 and a driving mechanism 2 installed thereon, the box mechanism 1 includes two parallel brackets 101, each bracket 101 has a rotating shaft 102 rotatably installed on the side, a crushing box 103 is installed between the two rotating shafts 102, and two sieve plates 104 are correspondingly installed inside the crushing box 103, and the side of the crushing box 103 is provided with a discharge port 105 on one side of each sieve plate 104, and the side of the crushing box 103 is provided with a feed port 107 on the other side of each sieve plate 104, the driving mechanism 2 includes a first gear 201 installed on the side of one of the rotating shafts 102, and a first motor 202 is installed on the side of the bracket 101 close to the crushing box 103. The driving end of a motor 202 passes through the bracket 101 and is equipped with a second gear 203 that meshes with the first gear 201. The two sieve plates 104 divide the interior of the crushing box 103 into two storage chambers and a crushing chamber between the two. The inner top surface and the inner bottom surface of the crushing box 103 are both inclined. The two discharge ports 105 are respectively close to the two ends of the crushing box 103. Each feed port 107 is provided with a box door 106 that is compatible with it. Each box door 106 is provided with a door lock. The box door 106 of the upper feed port 107 is opened, and natural rubber can be placed in the crushing box 103 through the feed port 107. The first motor 202 drives the second gear 203 to rotate. The rotating second gear 203 drives the crushing box 103 to rotate one hundred and eighty degrees through the first gear 201.

[0025] See also Figure 3 and Figure 5 Two crushing rollers 4 are installed inside the crushing box 103 to rotate in the crushing chamber. One end of the two crushing rollers 4 extends to the outside of the crushing box 103 and is installed with a third gear 5 that meshes with each other. A second motor 3 is installed on the side of one of the crushing rollers 4 on the side of the crushing box 103. The driving end of the second motor 3 is fixedly connected to the other end of this crushing roller 4. When in use, the running second motor 3 drives the crushing roller 4 connected to its driving end to rotate. The rotating crushing roller 4 drives the other crushing roller 4 to rotate in the opposite direction through the two meshing third gears 5, and then the two third gears 5 rotate in opposite directions to crush the natural rubber passing through.

[0026] See also Figure 1 and Figure 6A water tank 7 filled with water is installed on the side of the crushing box 103 on the side of the second motor 3, and a semiconductor refrigeration plate 9 is installed on the inner wall of the water tank 7. The cooling end of the semiconductor refrigeration plate 9 faces the inside of the water tank 7, and the heating end of the semiconductor refrigeration plate 9 extends to the outside of the water tank 7. A spiral tube 8 is provided inside the water tank 7, one end of the spiral tube 8 extends to the inside of the crushing box 103 and is provided with a filter screen at the end, and the other end of the spiral tube 8 extends to the outside of the water tank 7 and is installed with a blower 10 fixed to the side of the water tank 7. When in use, the running semiconductor refrigeration plate 9 can cool the water in the water tank 7 to turn it into cold water. The running blower 10 injects air into the spiral tube 8. When the air flows through the spiral tube 8, it can exchange heat with the cold water in the water tank 7 to reduce the air temperature. After that, the air enters the crushing box 103 to accelerate the air circulation in the crushing box 103 while reducing the temperature in the crushing box 103, thereby avoiding the temperature increase of the natural rubber during the crushing process.

[0027] The working principle of the utility model is as follows: open the box door 106 of the upper feed port 107, put the natural rubber into the crushing box 103 through the feed port 107, and guide it into the space between the two crushing rollers 4 through the guide plate 6. The second motor 3 running in the same direction drives the crushing roller 4 connected to its driving end to rotate, and the rotating crushing roller 4 drives the other crushing roller 4 to rotate in the opposite direction through two meshing third gears 5, and then the two third gears 5 rotate in opposite directions to crush the natural rubber that passes through. After that, the rubber falls on the screen plate 104 below, and the screen plate 104 is used to screen the crushed rubber particles. Small particles After the particles enter the storage chamber, they are discharged from the lower discharge port 105, and the large particles remain above the screen plate 104. Then the first motor 202 drives the second gear 203 to rotate, and the rotating second gear 203 drives the crushing box 103 to rotate 180 degrees through the first gear 201. At the same time, the second motor 3 drives the crushing roller 4 to reverse. When the crushing box 103 rotates 180 degrees, the large particles of natural rubber will pass between the two crushing rollers 4 again, and the large particles will be crushed for the second time, and then screened again. The above operation is repeated to rotate the crushing box 103 until all the crushed natural rubber particles are discharged from the crushing box 103.

[0028] The running semiconductor refrigeration plate 9 can cool the water in the water tank 7 to turn it into cold water. The running blower 10 injects air into the spiral tube 8. When the air flows through the spiral tube 8, it can exchange heat with the cold water in the water tank 7 to reduce the air temperature. Then the air enters the crushing box 103 to accelerate the air circulation in the crushing box 103 while reducing the temperature in the crushing box 103, thereby preventing the temperature of the natural rubber from rising during the crushing process.

[0029] The above description is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this invention shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.

Claims

1. A natural rubber production crusher, characterized in that: The invention comprises a box mechanism (1) and a driving mechanism (2) mounted thereon, wherein the box mechanism (1) comprises two brackets (101) arranged in parallel, a rotating shaft (102) being rotatably mounted on the side of each bracket (101), a crushing box (103) being mounted between the two rotating shafts (102), two sieve plates (104) being correspondingly mounted inside the crushing box (103), a discharge port (105) being opened on one side of each sieve plate (104) on the side of the crushing box (103), and a feed port (107) being opened on the other side of each sieve plate (104) on the side of the crushing box (103); The driving mechanism (2) comprises a first gear (201) mounted on the side of one of the rotating shafts (102); a first motor (202) is mounted on the side of the bracket (101) close to the crushing box (103); a driving end of the first motor (202) passes through the bracket (101) and is mounted with a second gear (203) meshing with the first gear (201).

2. A natural rubber production rubber crusher according to claim 1, characterized in that, The two sieve plates (104) divide the interior of the crushing box (103) into two storage chambers and a crushing chamber located between the two. The inner top surface and the inner bottom surface of the crushing box (103) are both inclined.

3. A natural rubber production rubber crusher according to claim 2, characterized in that, The two discharge ports (105) are respectively close to the two ends of the crushing box (103), and each feed port (107) is provided with a box door (106) adapted thereto, and each box door (106) is provided with a door lock.

4. A natural rubber production rubber crusher according to claim 3, characterized in that, Two crushing rollers (4) are installed in the crushing box (103) for rotation in the crushing chamber. One end of the two crushing rollers (4) extends to the outside of the crushing box (103) and is installed with a third gear (5) that meshes with each other. A second motor (3) is installed on the side of one of the crushing rollers (4) on the side of the crushing box (103). The driving end of the second motor (3) is fixedly connected to the other end of the crushing roller (4).

5. A natural rubber production crusher according to claim 4, characterized in that, A water tank (7) filled with water is installed on the side of the crushing box (103) on one side of the second motor (3), and a semiconductor refrigeration plate (9) is installed on the inner wall of the water tank (7), the cooling end of the semiconductor refrigeration plate (9) faces the inside of the water tank (7), and the heating end of the semiconductor refrigeration plate (9) extends to the outside of the water tank (7).

6. A natural rubber production crusher according to claim 5, characterized in that: A spiral tube (8) is provided inside the water tank (7), one end of the spiral tube (8) extends to the inside of the crushing box (103) and a filter is provided at the end thereof, and the other end of the spiral tube (8) extends to the outside of the water tank (7) and is provided with a blower (10) fixed to the side of the water tank (7).

Citation Information

Patent Citations

  • Natural rubber primary processing crusher

    CN220657682U