Bottle cap box filling machine

Abstract

The utility model discloses a bottle cap box filling machine which comprises a frame body. The bottle cap conveyor is arranged on the frame main body and is used for conveying bottle caps to be encased; the input conveyor is connected with the frame main body and is used for conveying a box to be filled with bottle caps; the transfer conveyor is used for receiving the boxes conveyed by the input conveyor; the transfer mechanism is connected with the frame main body and the transfer conveyor and is used for conveying the transfer conveyor and the box to be loaded with the bottle cap to a bottle cap loading station; the output conveyor is connected with the frame body and located on the top of the input conveyor. The system is exquisite in design, full-automatic box-type conveying and accurate boxing processes of the bottles to be loaded are achieved, and traditional manual intervention is thoroughly abandoned. The bottles to be packed can be automatically received and arranged in order, and it is ensured that each bottle can be efficiently and safely placed into a specified box accurately according to the preset boxing requirement.

Description

Technical Field

[0001] The utility model relates to the technical field of bottle cap boxing, in particular to a bottle cap boxing machine. Background Art

[0002] When packing bottle caps, they need to be grabbed and put into the box one by one. When the bottle caps are fully covered, a layer of pearl cotton sheets needs to be laid before the second layer of bottle caps. Based on this demand, an automatic packing equipment for boxes, bottle caps and pearl cotton sheets is designed. Summary of the Invention

[0003] According to an embodiment of the present invention, a bottle cap box packing machine is provided, comprising:

[0004] Frame body;

[0005] The bottle cap conveyor is arranged on the frame body and is used to convey the bottle caps to be packed;

[0006] Input conveyor, which is connected to the main frame and is used to transport boxes to be loaded with bottle caps;

[0007] Transfer conveyor, which receives boxes from the input conveyor;

[0008] The transfer mechanism is connected to the frame body and the transfer conveyor and is used to transport the transfer conveyor and the boxes to be loaded with bottle caps to the bottle cap loading station;

[0009] The output conveyor is connected to the main frame and is located on top of the input conveyor. It is used to receive the boxes with bottle caps delivered by the transfer conveyor.

[0010] The storage area is arranged on the frame body and is used for stacking and storing pearl cotton sheets;

[0011] The moving mechanism is connected to the frame body and provides a driving force for movement;

[0012] The bottle cap grabbing mechanism is connected to the output end of the moving mechanism and is used to grab the bottle caps in sequence and pack them into the box under the drive of the moving mechanism;

[0013] The pearl cotton grabbing mechanism is connected to the output end of the moving mechanism and is used to grab the pearl cotton sheets into the box under the drive of the moving mechanism.

[0014] Furthermore, the transfer agency includes: Transfer agency:

[0015] The lifting unit is connected to the frame body and the transfer conveyor, driving the transfer conveyor to move up and down;

[0016] The positioning unit is connected to the frame body and the transfer conveyor and is used to position the boxes to be loaded with bottle caps on the transfer conveyor.

[0017] Furthermore, the lifting unit comprises:

[0018] A first belt drive mechanism, the first belt drive mechanism is connected to the frame body and provides a driving force for lifting;

[0019] a pair of slide rails, the pair of slide rails being provided on the frame body and being located on both sides of the first belt drive mechanism;

[0020] A transmission member is connected to the belt in the first belt driving mechanism and is slidably connected to a pair of slide rails. The transmission member is connected to the transfer conveyor.

[0021] Furthermore, the positioning unit comprises:

[0022] A pair of first positioning plates, the pair of first positioning plates are arranged on both sides of the top of the transfer conveyor;

[0023] A second positioning plate is provided on the top of the transfer conveyor and forms a concave positioning structure with a pair of first positioning plates;

[0024] Positioning cylinder: the positioning cylinder is arranged on the frame body, and a push plate is provided at the output end of the positioning cylinder;

[0025] A pair of rotary cylinders and a movable rotary cylinder are arranged on the frame body and are arranged opposite to each other. The output ends of the pair of rotary cylinders are both provided with positioning levers.

[0026] Furthermore, the moving mechanism comprises:

[0027] X-axis drive mechanism, which is arranged on the top of the frame body and provides driving force for X-axis movement;

[0028] The Y-axis drive mechanism is connected to the output end of the X-axis drive mechanism to provide driving force for Y-axis movement;

[0029] a first Z-axis driving mechanism, the first Z-axis driving mechanism being connected to the output end of the Y-axis driving mechanism to provide driving force for Z-axis movement, and the output end of the first Z-axis driving mechanism being connected to the bottle cap grasping mechanism;

[0030] A Y-axis crossbeam, the Y-axis crossbeam is connected to the output end of the X-axis drive mechanism;

[0031] The second Z-axis driving mechanism is connected to the Y-axis crossbeam, and the output end of the second Z-axis driving mechanism is connected to the pearl cotton grabbing mechanism.

[0032] Furthermore, the input conveyor, the transfer conveyor and the output conveyor are all provided with detection mechanisms.

[0033] Furthermore, it also includes: a transport mechanism, which is arranged at the bottom of the frame body and is used for moving and transporting the bottle cap case packing machine.

[0034] The bottle cap cartoning machine according to the present invention features a sophisticated system design, enabling fully automated box-like conveying and precise packing of bottles, completely eliminating traditional manual intervention. It automatically receives and orderly arranges bottles to be packed, ensuring that each bottle is accurately and safely placed into the designated box according to pre-set packing requirements. This innovation not only greatly reduces manual labor intensity and avoids human error, but also significantly improves the efficiency and accuracy of cartoning operations, achieving dual optimization of human resources and physical space, bringing unprecedented cost savings and production efficiency improvements to enterprises.

[0035] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a first three-dimensional structural schematic diagram of a bottle cap cartoning machine according to an embodiment of the present utility model.

[0037] Figure 2 This is a second three-dimensional structural schematic diagram of a bottle cap cartoning machine according to an embodiment of the present utility model.

[0038] Figure 3 This is a structural schematic diagram of a bottle cap cartoning machine without a frame body according to an embodiment of the present utility model. DETAILED DESCRIPTION

[0039] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to further illustrate the present invention.

[0040] First, combine Figures 1 and 2 A bottle cap cartoning machine according to an embodiment of the present invention is described, which is used to automatically complete the bottle cap cartoning operation and has a wide range of application scenarios.

[0041] like Figures 1 and 2 As shown, a bottle cap cartoning machine according to an embodiment of the present invention has a frame body 100, a bottle cap conveyor 200, an input conveyor 300, a transfer conveyor 400, a transfer mechanism, an output conveyor 600, a storage area 700, a moving mechanism, a bottle cap grabbing mechanism 904 and an EPE grabbing mechanism 903.

[0042] Specifically, if Figures 1 and 2 As shown, the bottle cap conveyor 200 is provided on the frame body 100 for conveying the bottle caps to be boxed.

[0043] Specifically, if Figures 1 and 2 As shown, the input conveyor 300 is connected to the frame body 100 and is used to convey boxes to be filled with bottle caps to the transfer conveyor 400.

[0044] Specifically, if Figures 1 and 2 As shown, the transfer conveyor 400 receives the boxes conveyed by the input conveyor 300.

[0045] Specifically, if Figures 1 and 2 As shown, the transfer mechanism is connected to the main frame 100 and the transfer conveyor 400, and is used to transport the transfer conveyor 400 and boxes to be loaded with bottle caps to the bottle cap loading station. The transfer mechanism includes: a transfer mechanism, a lifting unit, and a positioning unit. The lifting unit is connected to the main frame 100 and the transfer conveyor 400 to drive the transfer conveyor 400 to move up and down; the positioning unit is connected to the main frame 100 and the transfer conveyor 400 to position the boxes to be loaded with bottle caps on the transfer conveyor 400.

[0046] Further, if Figures 1 and 2 As shown, the lifting unit includes a first belt drive mechanism 501, a pair of slide rails 502, and a transmission member 503. The first belt drive mechanism 501 is connected to the frame body 100 and provides the driving force for lifting. The pair of slide rails 502 are disposed on the frame body 100 and are located on both sides of the first belt drive mechanism 501. The transmission member 503 is connected to the belt in the first belt drive mechanism 501 and slides on the pair of slide rails 502. The transmission member 503 is connected to the transfer conveyor 400. The operation of the first belt drive mechanism 501 drives the transmission member 503 to move up and down on the movable slide rails 502, thereby driving the transfer conveyor 400 to move up and down.

[0047] Further, if Figures 1 and 2As shown, the positioning unit includes: a pair of first positioning plates 504, a second positioning plate 505, a positioning cylinder 506, and a pair of rotating cylinders 508. The pair of first positioning plates 504 are installed on both sides of the top of the transfer conveyor 400; the second positioning plate 505 is installed on the top of the transfer conveyor 400 and forms a concave positioning structure with the pair of first positioning plates 504; the positioning cylinder 506 is installed on the frame body 100, and the output end of the positioning cylinder 506 is equipped with a push plate 507; the movable rotating cylinder 508 is installed on the frame body 100 and is arranged opposite to each other. The output ends of the pair of rotating cylinders 508 are each equipped with a positioning lever 509. When the transfer conveyor 400 and the box located on it rise to the packing station, the positioning cylinder 506 drives the push plate 507 to push the box forward, and a pair of rotating cylinders 508 drive the positioning lever 509 to push the box, so that the box is positioned at the angle of the concave positioning structure composed of a pair of first positioning plates 504 and the second positioning plates 505, thereby completing the positioning and the packing operation can be carried out to ensure the accuracy of the packing.

[0048] Specifically, if Figures 1 and 2 As shown, the output conveyor 600 is connected to the frame body 100 and is located on the top of the input conveyor 300, and is used to receive the boxes with bottle caps conveyed by the transfer conveyor 400.

[0049] Specifically, if Figures 1 and 2 As shown, the storage area 700 is provided on the frame body 100 for storing pearl cotton sheets in layers.

[0050] Specifically, if Figures 1 and 2 As shown, the moving mechanism is connected to the frame body 100 to provide a driving force for the movement.

[0051] Specifically, if Figures 1 and 2 As shown, the bottle cap grabbing mechanism 904 is connected to the output end of the moving mechanism and is used to sequentially grab the bottle caps and pack them into the box under the drive of the moving mechanism. The pearl cotton grabbing mechanism 903 is connected to the output end of the moving mechanism and is used to grab the pearl cotton sheets and pack them into the box under the drive of the moving mechanism. The bottle cap grabbing mechanism 904 and the pearl cotton grabbing mechanism 903 can be implemented using existing technologies.

[0052] Further, if Figures 1 and 2As shown, the moving mechanism includes: an X-axis drive mechanism 801, a Y-axis drive mechanism 802, a first Z-axis drive mechanism 803, a Y-axis crossbeam 804, and a second Z-axis drive mechanism 805. The X-axis drive mechanism 801 is arranged at the top of the frame body 100 and provides the driving force for the X-axis movement; the Y-axis drive mechanism 802 is connected to the output end of the X-axis drive mechanism 801 and provides the driving force for the Y-axis movement; the first Z-axis drive mechanism 803 is connected to the output end of the Y-axis drive mechanism 802 and provides the driving force for the Z-axis movement, and the output end of the first Z-axis drive mechanism 803 is connected to the bottle cap grasping mechanism 904; the Y-axis crossbeam 804 is connected to the output end of the X-axis drive mechanism 801; the second Z-axis drive mechanism 805 is connected to the Y-axis crossbeam 804, and the output end of the second Z-axis drive mechanism 805 is connected to the EPE grasping mechanism 903. The X-axis driving mechanism 801 , the Y-axis driving mechanism 802 , the first Z-axis driving mechanism 803 and the second Z-axis driving mechanism 805 may all be implemented by using existing technologies to realize corresponding X-, Y- and Z-axis driving mechanisms.

[0053] Further, if Figures 1 and 2 As shown, the input conveyor 300 , the transfer conveyor 400 and the output conveyor 600 are each provided with a detection mechanism 901 , which is used to detect the position of the boxes on the corresponding input conveyor 300 , the transfer conveyor 400 and the output conveyor 600 .

[0054] Further, if Figures 1 and 2 As shown, the bottle cap carton packing machine according to the embodiment of the present invention further comprises: a transport mechanism 902, which is disposed at the bottom of the frame body 100 and is used to move and transport the bottle cap carton packing machine. The transport mechanism 902 can be a Forma wheel.

[0055] Working principle:

[0056] The boxes to be loaded with bottle caps are placed on the input conveyor 300, which conveys the boxes to the transfer conveyor 400. The lifting unit is then controlled to operate, raising the transfer conveyor 400 and the boxes to be loaded with bottle caps thereon to the processing station (the transfer conveyor 400 is parallel to the output conveyor 600), and the boxes on the transfer conveyor 400 are positioned by the positioning unit, waiting for loading.

[0057] At the same time, the bottle caps to be packed are input to the grabbing station by the bottle cap conveyor 200, and then the X-axis drive mechanism 801, the Y-axis drive mechanism 802 and the first Z-axis drive mechanism 803 provide the bottle cap grabbing mechanism 904 with driving force for X, Y and Z axis operation, so that the bottle caps are grabbed one by one and put into the box. When the bottle caps fill a layer in the box, the X-axis drive mechanism 801 and the second Z-axis drive mechanism 805 provide the pearl cotton grabbing mechanism 903 with driving force for X and Z axis operation, so that a piece of pearl cotton in the storage area 700 is grabbed and laid on the bottle caps in the box, and then the bottle caps are continued to be grabbed and packed, and the above grabbing action is repeated until the box is full.

[0058] After the box is full, the positioning unit stops positioning and the box is transported by the transfer conveyor 400 to the output conveyor 600 and finally discharged, completing a cycle of box packing.

[0059] Repeat the above steps to complete the packing of all bottle caps.

[0060] Above, refer to Figures 1 and 2 This utility model describes a bottle cap cartoning machine, featuring a sophisticated system design that enables fully automated box-like conveying and precise packing of bottles, completely eliminating traditional manual intervention. It automatically receives and orderly arranges bottles to be packed, ensuring that each bottle is accurately and safely placed into the designated box according to pre-set packing requirements. This innovation not only greatly reduces manual labor intensity and avoids human error, but also significantly improves the efficiency and accuracy of cartoning operations, achieving dual optimization of human resources and physical space, bringing unprecedented cost savings and production efficiency improvements to enterprises.

[0061] It should be noted that, in this specification, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, elements defined by the phrase "comprising..." do not exclude the presence of other identical elements in the process, method, article, or apparatus comprising the elements.

[0062] Although the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. After reading the above description, various modifications and alternatives to the present invention will be readily apparent to those skilled in the art. Therefore, the scope of protection of the present invention shall be defined by the appended claims.

Claims

1. A bottle cap cartoning machine, characterized in that: Include: Frame body; a bottle cap conveyor, the bottle cap conveyor being arranged on the frame body and being used for conveying the bottle caps to be boxed; an input conveyor connected to the frame body and used for conveying boxes to be loaded with bottle caps; A transfer conveyor, which receives boxes conveyed by the input conveyor; A transfer mechanism, the transfer mechanism being connected to the frame body and the transfer conveyor, and being used to transport the transfer conveyor and the boxes to be loaded with bottle caps to the bottle cap loading station; An output conveyor, connected to the frame body and located on top of the input conveyor, for receiving boxes loaded with bottle caps conveyed by the transfer conveyor; A storage area, which is provided on the frame body and is used for stacking and storing pearl cotton sheets; A moving mechanism, the moving mechanism being connected to the frame body and providing a driving force for movement; A bottle cap grabbing mechanism, connected to the output end of the moving mechanism, for grabbing the bottle caps in sequence and packing them into the box under the drive of the moving mechanism; The pearl cotton grabbing mechanism is connected to the output end of the moving mechanism and is used for grabbing the pearl cotton sheets into the box under the drive of the moving mechanism.

2. The bottle cap cartoning machine according to claim 1, characterized in that: The transfer mechanism includes: A lifting unit, the lifting unit being connected to the frame body and the transfer conveyor, and driving the transfer conveyor to move up and down; A positioning unit is connected to the frame body and the transfer conveyor and is used for positioning boxes to be loaded with bottle caps on the transfer conveyor.

3. The bottle cap cartoning machine according to claim 2, characterized in that: The lifting unit comprises: a first belt driving mechanism, the first belt driving mechanism being connected to the frame body and providing a driving force for lifting; a pair of slide rails, the pair of slide rails being provided on the frame body and being located on both sides of the first belt drive mechanism; A transmission member is connected to the belt in the first belt drive mechanism and is slidably connected to the pair of slide rails. The transmission member is connected to the transfer conveyor.

4. The bottle cap cartoning machine according to claim 2, characterized in that: The positioning unit comprises: a pair of first positioning plates, the pair of first positioning plates being arranged on both sides of the top of the transfer conveyor; a second positioning plate, the second positioning plate being arranged on the top of the transfer conveyor and forming a concave positioning structure with the pair of first positioning plates; A positioning cylinder, the positioning cylinder is arranged on the frame body, and a push plate is provided at the output end of the positioning cylinder; A pair of rotating cylinders, wherein the movable rotating cylinders are arranged on the frame body and are arranged opposite to each other, and the output ends of the pair of rotating cylinders are both provided with positioning levers.

5. The bottle cap cartoning machine according to claim 1, characterized in that: The moving mechanism comprises: An X-axis driving mechanism, which is arranged on the top of the frame body and provides driving force for X-axis movement; A Y-axis driving mechanism, connected to the output end of the X-axis driving mechanism, providing driving force for Y-axis movement; a first Z-axis driving mechanism, the first Z-axis driving mechanism being connected to an output end of the Y-axis driving mechanism to provide driving force for Z-axis movement, and the output end of the first Z-axis driving mechanism being connected to the bottle cap grasping mechanism; A Y-axis crossbeam, the Y-axis crossbeam being connected to an output end of the X-axis driving mechanism; A second Z-axis driving mechanism is connected to the Y-axis beam, and an output end of the second Z-axis driving mechanism is connected to the pearl cotton grabbing mechanism.

6. The bottle cap cartoning machine according to claim 1, characterized in that: The input conveyor, the transfer conveyor and the output conveyor are all provided with detection mechanisms.

7. The bottle cap cartoning machine according to claim 1, characterized in that: It also includes a transport mechanism, which is arranged at the bottom of the frame body and is used for moving and transporting the bottle cap cartoning machine.

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