Grid processing waste conveying device
By using the charging trough and guide plate structure in the grid processing waste conveying device, the problems of high cost and low structural utilization in the prior art are solved, and the stable transportation and efficient transfer of waste are achieved.
Patent Information
- Application Number
- CN202422633857.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The existing scrap processing waste conveying devices have high cost and low structural utilization, resulting in unstable waste drop and transport.
The loading trough is formed by enclosing the conveyor belt, the first baffle and the second baffle, which limits the range of movement of the waste and combines the third baffle and the guide plate to ensure that the waste is transported to a high place and enters the lead furnace smoothly.
Effectively prevent waste from falling, improve transportation efficiency, reduce costs, have high structural utilization rate, and adapt to different lead furnace heights.
Smart Images

Figure CN223254186U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery production, and particularly relates to a grid processing waste conveying device. Background Art
[0002] The plates in lead-acid batteries are the key to their performance, and the grids in the plates play an important role in conducting electricity and supporting the skeleton. The material of the grid is lead. In some processing methods, the processing and forming of the grid is mainly divided into the following steps: the first step is to put the lead ingot raw material into the lead furnace. At high temperature (about 500°C), the lead ingot gradually melts into liquid lead; the second step is that the liquid lead flows out of the lead furnace and flows into a pre-designed mold. The liquid lead cools and solidifies to form a continuous strip or block semi-finished product; the third step is that the lead block or lead strip that has been initially cooled and formed enters a multi-step extrusion process, and the lead block or lead strip is extruded into a thinner and more uniform sheet; the fourth step is to use a punching machine to continuously punch the extruded sheet raw material. During the stamping process, the excess edge material is sheared off, leaving a grid shape that meets the requirements. During the stamping and shearing process, a certain amount of excess scrap will be generated. This scrap is called waste. The scrap is collected through a conveyor line and sent to the entrance of the lead furnace. In the lead furnace, the scrap is melted again and re-enters the processing and forming process. In this way, the utilization rate of lead materials can be significantly improved and resource waste can be reduced.
[0003] The entrance of the lead furnace is usually set at a higher place, and the stamped grid scrap needs to be transported to a higher place by a conveyor line.
[0004] The existing Chinese utility model patent application number is 202322618966.9, which discloses a grid stamping waste conveying device, which is equipped with a first conveying line and a second conveying line. The purpose of setting the second conveying line is to prevent the waste from falling. During conveying, only the first conveying line actually performs the conveying operation, resulting in higher costs and lower utilization of some structures. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a grid processing waste conveying device for solving the problems in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the utility model provides a grid processing waste conveying device, comprising:
[0007] The conveyor body includes a conveyor belt, and the conveyor belt is used to transport the waste to a higher place;
[0008] A plurality of first baffles are provided, each of which is mounted on the conveyor belt and spaced apart along the moving path of the conveyor belt;
[0009] and a second baffle, which is provided in two pieces and is respectively installed at both ends of the conveyor body along the width direction of the conveyor belt;
[0010] Among them, the first baffle moves synchronously with the conveyor belt; the second baffle remains stationary relative to the conveyor belt; when the conveyor belt conveys waste, the two adjacent first baffles can be combined with the conveyor belt and the two second baffles to form a loading trough with its opening facing away from the conveyor belt.
[0011] Through such a design, when the conveyor belt transports waste, the two adjacent first baffles can be enclosed with the conveyor belt and the two second baffles to form a loading trough with an opening facing away from the conveyor belt. The loading trough is used to load waste. The loading trough is also used to limit the movement range of the waste during its movement so that the waste can move with the conveyor belt, thereby effectively preventing the waste from falling from the conveyor belt and ensuring the conveying effect.
[0012] Preferably, part of the conveyor belt is arranged horizontally, and part of the conveyor belt is arranged inclined.
[0013] This design facilitates the use of the utility model in conjunction with the grid processing device. In some cases, the conveyor belt can be placed at the bottom of the grid processing device so that the waste can be directly received when it leaves the main part of the raw material, thereby improving the efficiency of waste transfer and reducing manual operations.
[0014] Preferably, a third baffle is further included, which is installed on the top of the conveyor body and remains stationary relative to the conveyor belt. The third baffle is used to cover the opening of the loading chute.
[0015] With this design, when the operator puts a lot of waste into the loading chute, the third baffle can prevent the waste near the opening of the loading chute from leaving the loading chute under the action of gravity when the waste enters the conveying area.
[0016] Preferably, at least a portion of the first baffle is elastic.
[0017] With such a design, the first baffle can be completely fitted with the third baffle while preventing the third baffle from obstructing the movement of the first baffle.
[0018] Preferably, a guide plate is further included, which is installed on the conveyor body and is used to guide the waste into the lead furnace.
[0019] With this design, while the waste is being transferred into the lead furnace, it is prevented that part of the conveyor belt needs to enter the lead furnace or be very close to the lead furnace, thereby avoiding damage to the conveyor belt.
[0020] Preferably, fourth baffles are installed at both ends of the guide plate along the width direction of the conveyor belt, and the fourth baffles are used to limit the movement range of the waste.
[0021] This design prevents waste from moving along the width of the conveyor belt without entering the lead furnace.
[0022] Preferably, the guide plate is mounted on the conveyor body via a mounting member, and the mounting member is configured as a retractable structure.
[0023] Such a design can adapt to different lead furnaces with different feed openings at different heights, and can also adapt to first baffles at different heights.
[0024] The beneficial effects of the present invention are as follows: when the conveyor belt is conveying waste, the two adjacent first baffles can be enclosed with the conveyor belt and the two second baffles to form a loading trough with an opening facing away from the conveyor belt. The loading trough is used to load the waste. The loading trough is also used to limit the movement range of the waste during its movement so that the waste can move with the conveyor belt, thereby effectively preventing the waste from falling from the conveyor belt, ensuring the conveying effect, and having low cost and high structural utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0026] Figure 1 This is a schematic diagram of the overall structure of the grid processing waste conveying device according to an embodiment of the present utility model;
[0027] Figure 2 This is a structural diagram of the grid processing waste conveying device of the embodiment of the utility model after omitting the third baffle;
[0028] Figure 3 This is a partial structural diagram of a grid processing waste conveying device according to an embodiment of the present utility model;
[0029] Figure 4 yes Figure 3 Top view of .
[0030] The reference numerals are as follows:
[0031] 1. Conveyor body; 11. Conveyor belt;
[0032] 2. First baffle;
[0033] 3. Second baffle;
[0034] 4. Loading chute;
[0035] 5. The third baffle;
[0036] 6. Guide plate; 61. Guide surface;
[0037] 7. Fourth baffle;
[0038] 8. Mounting parts.
[0039] In the drawings, like parts are given like reference numerals, but the drawings are not necessarily drawn to scale. DETAILED DESCRIPTION
[0040] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0041] Example 1
[0042] like Figures 1 to 4 As shown, the utility model provides a grid processing waste conveying device, comprising:
[0043] The conveyor body 1 includes a conveyor belt 11, which is used to transport waste to a higher place;
[0044] The first baffles 2 are provided in plurality, each of the first baffles 2 is mounted on the conveyor belt 11 and spaced apart along the moving path of the conveyor belt 11;
[0045] and a second baffle 3, which is provided in two pieces, and along the width direction of the conveyor belt 11, the two second baffles 3 are respectively installed at both ends of the conveyor body 1;
[0046] Among them, the first baffle 2 moves synchronously with the conveyor belt 11; the second baffle 3 remains stationary relative to the conveyor belt 11; when the conveyor belt 11 transports waste, the two adjacent first baffles 2 can be enclosed with the conveyor belt 11 and the two second baffles 3 to form a loading trough 4 with its opening facing away from the conveyor belt 11.
[0047] It should be noted that the size of the grating waste is small, usually a rectangular block or strip structure about one centimeter in length. During the climbing transportation process, these small wastes will roll down along the conveyor line, causing the waste to fall from the conveying device or even get stuck in the conveying device.
[0048] Optionally, the conveyor body 1 is set to an existing belt conveyor, such as a climbing belt conveyor. The climbing belt conveyor is an existing device and is further described here for reference. The climbing belt conveyor mainly includes the following parts: a conveyor belt 11. The conveyor belt 11 is the core component of the climbing belt conveyor and is used to carry and convey materials. It is usually made of rubber, plastic, steel wire and other materials; rollers. The rollers include drive rollers and redirecting rollers, etc., which are in close contact with the conveyor belt 11 and transmit power or change the running direction of the conveyor belt 11 through friction. The drive roller is usually driven by an electric motor, and the redirecting roller is used to change the running path of the conveyor belt 11; a tensioning device. The tensioning device is used to adjust the tension of the conveyor belt 11 to ensure that it fits tightly on the roller to avoid loose sliding. Situation, the tensioning device usually includes components such as a tensioning wheel, a tensioning spring, and an adjusting bolt, which can be adjusted as needed; the guide device, the guide device is used to control the running direction of the conveyor belt 11 so that it keeps running on the set path, the guide device usually includes components such as guide wheels and guide plates, which can ensure that the material does not deviate or leak during transportation; the braking device, the braking device is used to stop the operation of the climbing belt conveyor in an emergency to protect the safety of equipment and personnel, the braking device usually includes components such as brakes and brake wheels, which can quickly brake when needed; the frame, the frame is the main supporting part of the climbing belt conveyor, which is used to fix and support the entire equipment. It is usually designed to be sturdy and durable and can withstand the weight of the conveyor belt 11 and the material as well as various forces during operation.
[0049] The conveyor belt 11 is used to transport waste to a higher place. It can be regarded as the output part of the conveyor body 1, and the driving motor and the like in the conveyor body 1 can be regarded as the non-output part. The conveyor belt 11 is arranged in a ring shape.
[0050] When the conveyor belt 11 transports waste, the two adjacent first baffles 2 can be enclosed with the conveyor belt 11 and the two second baffles 3 to form a loading trough 4 with an opening facing away from the conveyor belt 11. The loading trough 4 is used to load waste. The loading trough 4 is also used to limit the movement range of the waste during its movement so that the waste can move with the conveyor belt 11, thereby effectively preventing the waste from falling from the conveyor belt 11 and ensuring the conveying effect.
[0051] The conveyor body 1 can be regarded as a conveying line, which is single, has low cost and high structural utilization.
[0052] Taking the first baffle 2 as an example, the first baffle 2 can be connected to the conveyor belt 11 by bonding, magnetic attraction, etc. The specific connection method is not limited. When other structures are connected, refer to the description here.
[0053] Continuing with the example of the first baffle 2, the height of the first baffle 2 can be adjusted according to actual conditions, and various settings of other structures can be referred to the description here.
[0054] Each first baffle 2 is installed on the conveyor belt 11 and is spaced apart along the moving path of the conveyor belt 11 so as to continuously convey the waste. The conveyor belt 11 is ring-shaped. If the conveyor belt 11 is cut and laid flat, the first baffles 2 are distributed along the length direction of the conveyor belt 11.
[0055] The second baffle 3 remains stationary relative to the conveyor belt 11 and can be installed on the frame. Other structures set in the present invention that remain stationary relative to the conveyor belt 11 can be selected to be connected to the frame according to actual conditions.
[0056] Optionally, along the material conveying direction, the distance between the two side walls of the charging chute 4 is 10 to 20 centimeters, that is, the distance between the two first baffles 2 constituting the charging chute 4 is 10 to 20 centimeters.
[0057] It should be noted that when the two structures are slidingly connected, the two structures can be slidably connected by means of a slide groove connection, etc., which is not described in detail in the prior art; when the two structures are rotationally connected, the two structures can be rotationally connected by means of a shaft connection, etc., which is not described in detail in the prior art; when the two structures are connected, the two structures can be detachably connected by means of a threaded connection, etc., or fixedly connected by means of welding, etc., according to actual conditions, which is not described in detail in the prior art.
[0058] Example 2
[0059] In this embodiment, part of the conveyor belt 11 is horizontally arranged, and part of the conveyor belt 11 is inclinedly arranged.
[0060] For the convenience of explanation, the loading area and the conveying area are set. The conveyor belt 11 is horizontally arranged in the loading area, and the conveyor belt 11 is inclined in the conveying area. The waste enters the loading area first and then enters the conveying area.
[0061] Part of the conveyor belt 11 is arranged horizontally to facilitate the use of the present invention in conjunction with the grid processing device. In some cases, the conveyor belt 11 can be placed at the bottom of the grid processing device so that the waste can be directly received when it leaves the main part of the raw material, thereby improving the efficiency of waste transfer and reducing manual operations.
[0062] The horizontal arrangement of part of the conveyor belt 11 also facilitates the use of the present invention in conjunction with other transfer devices capable of horizontally transferring waste materials.
[0063] A discharge area can also be set up, and the part of the conveyor belt 11 in the discharge area is set horizontally. The waste first enters the loading area, then enters the conveying area, and then enters the discharge area. The position of the conveyor belt 11 is explained here. The position of the conveyor belt 11 in the discharge area is not fixed. When the conveyor belt 11 is running, its various parts enter the discharge area alternately.
[0064] Example 3
[0065] In this embodiment, a third baffle 5 is further included. The third baffle 5 is installed on the top of the conveyor body 1 and remains stationary relative to the conveyor belt 11. The third baffle 5 is used to cover the opening of the loading chute 4.
[0066] Part of the conveyor belt 11 is arranged horizontally. In addition to the above-mentioned effects, when manual loading is adopted, it is convenient for the operator to put more waste materials into the loading trough 4.
[0067] By setting the third baffle 5, when the operator puts more waste into the charging chute 4, the third baffle 5 can prevent the waste near the opening of the charging chute 4 from leaving the charging chute 4 under the action of gravity when the waste enters the conveying area.
[0068] The third baffle 5 can be connected to the frame by means of threaded connection or the like.
[0069] The third baffle 5 should at least block the opening of the charging chute 4 when the waste material moves obliquely upward. The third baffle 5 can also block the opening of the charging chute 4 when the waste material moves horizontally.
[0070] Example 4
[0071] In this embodiment, at least a portion of the first baffle 2 is elastic.
[0072] At least part of the first baffle 2 may be made of materials such as rubber.
[0073] In some cases, the first baffle 2 needs to undergo horizontal movement and upward movement. By setting at least part of the first baffle 2 to be elastic, the first baffle 2 can be completely fitted with the third baffle 5 while avoiding the third baffle 5 hindering the movement of the first baffle 2.
[0074] Optionally, the portion of the first baffle 2 that is in contact with the second baffle 3 and the third baffle 5 is elastic.
[0075] Example 5
[0076] In this embodiment, a guide plate 6 is further included. The guide plate 6 is installed on the conveyor body 1 and is used to guide the waste into the lead furnace.
[0077] The guide plate 6 can be connected to the frame by means of threaded connection or the like.
[0078] The guide plate 6 is used to guide the waste into the lead furnace, thereby preventing part of the conveyor belt 11 from entering the lead furnace or being very close to the lead furnace while achieving the transfer of the waste into the lead furnace, thereby avoiding damage to the conveyor belt 11.
[0079] The guide plate 6 can be made of materials such as stainless steel, and the guide plate 6 can adjust the gathering area of the waste in the lead furnace.
[0080] The guide plate 6 is tilted downward, and the tilt angle can be adjusted according to actual conditions.
[0081] The feed opening of the lead furnace is usually arranged at a higher position. For the convenience of explanation, the lead furnace is set to a square furnace here, and the feed opening can be arranged on the top wall of the square furnace or the top of the side wall of the square furnace. The setting of the guide plate 6 is applicable to the feed openings in different opening positions.
[0082] Example 6
[0083] In this embodiment, fourth baffles 7 are installed at both ends of the guide plate 6 along the width direction of the conveyor belt 11 . The fourth baffles 7 are used to limit the movement range of the waste materials.
[0084] The fourth baffle 7 is used in conjunction with the guide plate 6 to prevent the waste from moving along the width direction of the conveyor belt 11 without entering the lead furnace.
[0085] The guide plate 6 has a guide surface 61. Optionally, the guide surface 61 is larger near the conveyor body 1 than at a location farther from the conveyor body 1. In this configuration, the guide surface 61 near the conveyor body 1 can be larger to fully receive the waste and prevent it from scattering. Furthermore, the guide surface 61 away from the conveyor body 1 can be smaller to facilitate the guide surface 61 guiding the waste to the feed opening of the lead furnace or into the lead furnace. The guide surface 61 can be triangular, trapezoidal, or other suitable shapes.
[0086] Example 7
[0087] In this embodiment, the guide plate 6 is mounted on the conveyor body 1 via a mounting member 8 , and the mounting member 8 is configured as a retractable structure.
[0088] The mounting member 8 can be set to the following structure: a telescopic rod structure, one end of the telescopic rod is fixed on the conveyor body 1, and the other end is connected to the guide plate 6. The position of the guide plate 6 can be easily adjusted through the telescopic function of the telescopic rod; a threaded adjustment structure, a threaded adjustment device is set between the conveyor body 1 and the guide plate 6, and the guide plate 6 can be telescopically adjusted in the vertical direction by rotating the threaded adjustment device; a pneumatic or hydraulic drive structure, using a pneumatic or hydraulic device as a driving source, and realizing the telescopic adjustment of the guide plate 6 through the transmission of air pressure or hydraulic pressure.
[0089] By setting the mounting member 8, it can adapt to different heights of feed openings on different lead furnaces, and can also adapt to different heights of first baffles 2.
[0090] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0091] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A grating processing waste conveying device, characterized in that: include: The conveyor body (1) includes a conveyor belt (11), and the conveyor belt (11) is used to convey waste to a high place; A plurality of first baffles (2) are provided, each of the first baffles (2) is mounted on the conveyor belt (11) and is spaced apart along the moving path of the conveyor belt (11); and a second baffle (3), which is provided in two pieces and is respectively installed at both ends of the conveyor body (1) along the width direction of the conveyor belt (11); The first baffle (2) moves synchronously with the conveyor belt (11); the second baffle (3) remains stationary relative to the conveyor belt (11); when the conveyor belt (11) conveys waste, two adjacent first baffles (2) can be combined with the conveyor belt (11) and the two second baffles (3) to form a loading trough (4) with an opening facing away from the conveyor belt (11).
2. The grid processing waste conveying device according to claim 1, characterized in that: Part of the conveyor belt (11) is arranged horizontally, and part of the conveyor belt (11) is arranged obliquely.
3. The grid processing waste conveying device according to claim 2, characterized in that: It also includes a third baffle (5), which is installed on the top of the conveyor body (1) and remains stationary relative to the conveyor belt (11). The third baffle (5) is used to cover the opening of the loading trough (4).
4. The grid processing waste conveying device according to claim 3, characterized in that: At least part of the first baffle (2) is elastic.
5. The grid processing waste conveying device according to claim 4, characterized in that: It also includes a guide plate (6), which is mounted on the conveyor body (1) and is used to guide the waste into the lead furnace.
6. The grid processing waste conveying device according to claim 5, characterized in that: Along the width direction of the conveyor belt (11), fourth baffles (7) are installed at both ends of the guide plate (6), and the fourth baffles (7) are used to limit the movement range of the waste.
7. The grid processing waste conveying device according to claim 6, characterized in that: The guide plate (6) is mounted on the conveyor body (1) via a mounting member (8), and the mounting member (8) is configured as a retractable structure.
8. The grid processing waste conveying device according to claim 5, characterized in that: The guide plate (6) has a guide surface (61), and the size of a portion of the guide surface (61) close to the conveyor body (1) is larger than the size of a portion of the guide surface (61) away from the conveyor body (1).
9. The grid processing waste conveying device according to claim 4, characterized in that: The portion of the first baffle (2) used for contact with the second baffle (3) and the third baffle (5) is elastic.
10. The grid processing waste conveying device according to claim 1, characterized in that: Along the material conveying direction, the distance between the two side walls of the charging chute (4) is 10 to 20 centimeters.
Citation Information
Patent Citations
Grid stamping waste conveying device
CN221092351U