Blanking device for aluminum electrolytic capacitor jacketing machine
Through the electric push rod and negative pressure adsorption technology of the cutter device for aluminum electrolytic capacitor casing machine, the problems of deformation and high cost during the cutter process of capacitors are solved, and the safe transmission and automatic unfixation of the capacitors are realized.
Patent Information
- Application Number
- CN202422235962.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing aluminum electrolytic capacitor cutting device is costly and can easily lead to deformation and damage of the capacitor.
A feeding device for aluminum electrolytic capacitor casing machine is adopted. Using electric push rods and negative pressure adsorption technology, the top shell is driven to be in the upper half of the capacitor through the electric push rod, and the capacitor is moved upward by negative pressure adsorption, avoid clamping deformation, and automatically unfixed on the conveyor belt.
The capacitors are not damaged during the transmission process, reducing costs and improving automation.
Smart Images

Figure CN223254290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor processing, in particular to a blanking device for an aluminum electrolytic capacitor casing machine. Background Art
[0002] During the capacitor production process, a plastic sleeve is placed over the aluminum shell of the capacitor. The sleeve is printed with the capacitor's electrical properties and manufacturer's information. After the sleeve is completed, the fixture clamps the capacitor and unloads it.
[0003] The current unloading device generally uses a robot to first clamp the capacitor, then drive the capacitor upward to separate from the casing machine, and then drive the capacitor to rotate above the conveyor belt. The capacitor is then released and falls onto the conveyor belt. This type of robot is generally more sophisticated and expensive, and the capacitor is easily deformed and damaged when the robot clamps it. Utility Model Content
[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a blanking device for an aluminum electrolytic capacitor casing machine, so as to solve the technical problems mentioned in the above background technology.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions:
[0006] A blanking device for an aluminum electrolytic capacitor casing machine includes a casing machine body, which includes a base and a rotating disk located above the base. A conveyor belt is provided on one side of the rotating disk. A driven rod is rotatably connected to the top of the base, and the driven rod is connected to the rotating disk through a belt drive. The top of the driven rod is fixedly connected to a top disk, and the bottom of the top disk is fixedly connected to several electric push rods. The output ends of two corresponding electric push rods are commonly fixedly connected to a top shell. The bottom of the top shell is open, a fixing part is provided in the top shell, and a linkage part is provided in the top disk.
[0007] In a preferred example, the present invention can be further configured as follows: the linkage portion includes a plurality of accommodating cavities opened in the top plate, the accommodating cavities are located directly above the corresponding top shell, a piston is interference fit in the accommodating cavity, a sliding rod is fixedly connected to the bottom of the piston, the sliding rod slides through the bottom wall of the accommodating cavity and is fixedly connected to the top of the top shell, an exhaust pipe is fixedly provided in the lower half of the accommodating cavity, a one-way valve is fixedly provided on the outer peripheral side of the exhaust pipe, and an air intake portion is provided on the outer peripheral side of the top plate.
[0008] In a preferred example, the present invention can be further configured as follows: the air intake portion includes an air intake port opened on the outer peripheral surface of the top plate, the air intake port is communicated with the accommodating cavity, a plurality of springs are fixedly connected to the outer peripheral side of the top plate, and a corresponding plurality of springs are commonly fixedly connected to one end away from the top plate with a side plate, a connecting rod is fixedly connected to one side of the side plate, the connecting rod passes through the corresponding air intake port, and a baffle is fixedly connected to one end of the connecting rod away from the side plate, the baffle is in contact with the inner wall of the accommodating cavity and completely covers the corresponding air intake port, a fixing plate is fixedly connected to the top of the base, and an arc-shaped protrusion is fixedly connected to one side of the fixing plate corresponding to the side plate.
[0009] In a preferred example, the present invention can be further configured as follows: a plurality of communication openings are opened on the top of the top plate, and the communication openings are communicated with the corresponding accommodating cavities.
[0010] In a preferred example, the present invention can be further configured as follows: the fixing portion includes an annular cavity opened in the side wall of the top shell, the annular cavity is communicated with the corresponding lower half of the accommodating cavity through a hose, and a plurality of air intakes are opened on the inner circumference of the top shell, and the air intakes are communicated with the annular cavity.
[0011] In a preferred example, the present invention can be further configured as follows: a sealing layer is fixedly connected to the inner wall of the top shell, and the air intake penetrates the side wall of the sealing layer.
[0012] In summary, the present invention has at least one of the following beneficial technical effects:
[0013] 1. This is a feeding device for aluminum electrolytic capacitor casing machines. The electric push rod moves downward to drive the top shell to cover the upper half of the capacitor. The electric push rod then moves upward, driving the capacitor upward through negative pressure adsorption. The capacitor then rotates with the top plate to the top of the conveyor belt. During this process, the capacitor will not be clamped and deformed or damaged, and the cost is lower than that of a robot arm.
[0014] 2. When the capacitor moves above the conveyor belt, the side plate is squeezed by the arc-shaped protrusion, the baffle moves, the air inlet is exposed, and the outside air enters the accommodating cavity through the air inlet. The capacitor is automatically released from the fixed state and falls onto the conveyor belt, thereby improving the degree of automation of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 This is a three-dimensional diagram of a blanking device for an aluminum electrolytic capacitor casing machine according to this embodiment;
[0017] Figure 2 This is a partial front cross-sectional view of a blanking device for an aluminum electrolytic capacitor casing machine according to this embodiment;
[0018] Figure 3 This embodiment Figure 2 Enlarged view of point A in the middle.
[0019] In the figure, 2, base; 3, rotating disk; 4, conveyor belt; 5, driven rod; 6, top plate; 7, electric push rod; 8, top shell; 9, linkage part; 91, accommodating chamber; 92, piston; 93, sliding rod; 94, one-way valve; 95, air inlet part; 951, air inlet port; 952, spring; 953, side plate; 954, connecting rod; 955, baffle; 956, fixing plate; 957, arc-shaped protrusion; 10, fixing part; 101, annular cavity; 102, air inlet port; 103, sealing layer. DETAILED DESCRIPTION
[0020] The present invention will be described in further detail below with reference to the accompanying drawings. Example
[0021] Reference Figures 1 to 3 The present invention discloses a blanking device for an aluminum electrolytic capacitor casing machine. The device comprises a casing machine body, which includes a base 2 and a rotating disk 3 located above the base 2. The rotating disk 3 is driven intermittently by a motor (not shown). The casing machine body casings capacitors, and the completed capacitors are positioned on top of the rotating disk 3. A conveyor belt 4 is provided on one side of the rotating disk 3 to transport the completed capacitors. The above-described prior art is not detailed here.
[0022] The top of the base 2 is rotatably connected to a driven rod 5, which is connected to the rotating disk 3 via a belt transmission. The top of the driven rod 5 is fixedly connected to a top plate 6, so that the top plate 6 moves synchronously with the rotating disk 3.
[0023] The bottom of the top plate 6 is fixedly connected to a plurality of electric push rods 7, and the output ends of two corresponding electric push rods 7 are fixedly connected to a top shell 8. The bottom of the top shell 8 is open. When the rotating plate 3 is stationary, the capacitor completed by one of the sleeves is located directly below the corresponding top shell 8.
[0024] A linkage unit 9 is provided within the top plate 6. This linkage unit 9 comprises several accommodating cavities 91 defined within the top plate 6. These cavities 91 are located directly above the corresponding top shell 8, and pistons 92 are interference-fitted within these cavities. Several communication ports are defined at the top of the top plate 6, connecting to the corresponding cavities 91. The upper half of these cavities 91 is open to the outside world, ensuring that the pistons 92 are not subject to pressure resistance from above during movement.
[0025] A sliding rod 93 is fixedly connected to the bottom of the piston 92. This sliding rod 93 slides through the bottom wall of the accommodating chamber 91 and is fixedly connected to the top of the top shell 8. An exhaust pipe is fixedly inserted into the lower half of the accommodating chamber 91, and a one-way valve 94 is fixedly mounted on the outer periphery of the exhaust pipe. The one-way valve 94 prevents airflow from flowing from the lower half of the accommodating chamber 91 to the outside of the accommodating chamber 91, preventing reverse flow.
[0026] A fixing portion 10 is provided within the top shell 8. The fixing portion 10 comprises an annular cavity 101 formed within the sidewall of the top shell 8. The annular cavity 101 communicates with the lower half of the corresponding accommodating chamber 91 via a flexible tube. Several air intake ports 102 are formed on the inner circumference of the top shell 8 and communicate with the annular cavity 101.
[0027] In the initial state, the top shell 8 is completely located above the capacitor and does not hinder the rotation of the capacitor on the rotating disk 3. The electric push rod 7 moves downward, driving the top shell 8 to move downward, and the upper half of the capacitor is located in the top shell 8. At the same time, the top shell 8 drives the sliding rod 93 and the piston 92 to move downward, and the air below the piston 92 is discharged through the exhaust pipe and the one-way valve 94.
[0028] Then the electric push rod 7 moves upward, driving the top shell 8 to move upward, and the top shell 8 drives the sliding rod 93 and the piston 92 to move upward, and a negative pressure is formed under the piston 92, so a negative pressure is formed at the air intake 102 and the annular cavity 101. When the negative pressure at the air intake 102 is strong enough to stably adsorb the capacitor so that it is relatively stationary with the top shell 8, the upper half of the capacitor has not completely left the top shell 8. Therefore, the electric push rod 7 continues to move upward, which can drive the capacitor to move upward, so that the capacitor is separated from the rotating disk 3 until the top shell 8 moves to the initial height.
[0029] A sealing layer 103 is fixedly connected to the inner wall of the top shell 8, and the air inlet 102 extends through the side wall of the sealing layer 103. The sealing layer 103 is made of rubber material. When the upper half of the capacitor enters the top shell 8, the sealing layer 103 can fully fit the outer wall of the capacitor, thereby fully shielding the air inlet 102 from the outer wall of the capacitor, thereby improving the negative pressure adsorption effect.
[0030] An air inlet 95 is provided on the outer periphery of the top plate 6. The air inlet 95 includes an air inlet port 951 formed on the outer periphery of the top plate 6, which communicates with the accommodating cavity 91. Several springs 952 are fixedly connected to the outer periphery of the top plate 6. The springs 952 are rigid springs that can only expand or contract, but cannot bend.
[0031] The corresponding ends of the springs 952 away from the top plate 6 are commonly fixedly connected to a side plate 953, and one side of the side plate 953 is fixedly connected to a connecting rod 954, which passes through the corresponding air inlet 951, and the end of the connecting rod 954 away from the side plate 953 is fixedly connected to a baffle 955, and the baffle 955 is in contact with the inner wall of the accommodating cavity 91 and completely covers the corresponding air inlet 951.
[0032] A fixing plate 956 is fixedly connected to the top of the base 2. An arc-shaped protrusion 957 is fixedly connected to one side of the fixing plate 956 at a position corresponding to the side plate 953. When the side plate 953 moves to the arc-shaped protrusion 957, the arc-shaped protrusion 957 squeezes the side plate 953, thereby compressing the spring 952 and moving the baffle 955 away from the side plate 953, revealing the corresponding air inlet 951. External air enters the accommodating chamber 91 through the air inlet 951, and the air pressure in the accommodating chamber 91 returns to normal. The capacitor is no longer attracted by the negative pressure and falls directly to the top of the conveyor belt 4 for transportation.
[0033] When the rotating disk 3 is stationary, the corresponding side plate 953 contacts the arc-shaped protrusion 957 and the spring 952 is compressed. During the time when the rotating disk 3 is stationary, the air pressure in the accommodating cavity 91 can return to normal, and the capacitor can fall onto the conveyor belt 4.
[0034] When the side plate 953 continues to rotate away from the arc-shaped protrusion 957, the baffle 955 covers the corresponding air inlet 951 under the restoring force of the spring 952. From the beginning to the end, the negative pressure strength in the accommodating chamber 91 is not enough to compress the spring 952.
[0035] The implementation principle of the above embodiment is:
[0036] The rotating disk 3 and the top disk 6 are stationary, the electric push rod 7 moves downward, driving the top shell 8 to move downward, and the upper half of the capacitor is located in the top shell 8. At the same time, the top shell 8 drives the sliding rod 93 and the piston 92 to move downward, and the air flow below the piston 92 is discharged through the exhaust pipe and the one-way valve 94.
[0037] Then the electric push rod 7 moves upward, the top shell 8, the sliding rod 93 and the piston 92 move upward, and a negative pressure is formed under the piston 92, so a negative pressure is formed at the air intake port 102 and the annular cavity 101. When the negative pressure at the air intake port 102 is large enough, the capacitor is adsorbed by the negative pressure, and the electric push rod 7 continues to move upward, which can drive the capacitor to move upward, so that the capacitor is separated from the rotating disk 3 until the top shell 8 moves to the initial height.
[0038] The motor works to make the rotating disk 3 and the top disk 6 rotate to a certain angle and then stop. The arc-shaped protrusion 957 squeezes the side plate 953, so the spring 952 is compressed, and the baffle 955 moves in the direction away from the side plate 953, and the corresponding air inlet 951 is exposed. The external air enters the accommodating chamber 91 through the air inlet 951, and the air pressure in the accommodating chamber 91 returns to normal. The capacitor is no longer adsorbed by the negative pressure, and the capacitor falls directly to the top of the conveyor belt 4 and is transported.
[0039] The embodiments of this specific implementation method are all preferred embodiments of the present utility model, and are not intended to limit the scope of protection of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the scope of protection of the present utility model.
Claims
1. A blanking device for an aluminum electrolytic capacitor casing machine, comprising a casing machine body, the casing machine body comprising a base (2) and a rotating disk (3) located above the base (2), a conveyor belt (4) being provided on one side of the rotating disk (3), and characterized in that: The top of the base (2) is rotatably connected to a driven rod (5), the driven rod (5) is connected to the rotating disk (3) via a belt transmission, the top of the driven rod (5) is fixedly connected to a top disk (6), the bottom of the top disk (6) is fixedly connected to a plurality of electric push rods (7), the output ends of two corresponding electric push rods (7) are commonly fixedly connected to a top shell (8), the bottom of the top shell (8) is open, a fixing portion (10) is provided in the top shell (8), and a linkage portion (9) is provided in the top disk (6).
2. The blanking device for aluminum electrolytic capacitor casing machine according to claim 1, characterized in that: The linkage part (9) includes a plurality of accommodating chambers (91) opened in the top plate (6), the accommodating chambers (91) are located just above the corresponding top shell (8), a piston (92) is interference-fitted in the accommodating chamber (91), a sliding rod (93) is fixedly connected to the bottom of the piston (92), the sliding rod (93) slides through the bottom wall of the accommodating chamber (91) and is fixedly connected to the top of the top shell (8), an exhaust pipe is fixedly penetrated in the lower half of the accommodating chamber (91), a one-way valve (94) is fixedly sleeved on the outer peripheral side of the exhaust pipe, and an air inlet part (95) is provided on the outer peripheral side of the top plate (6).
3. The blanking device for aluminum electrolytic capacitor casing machine according to claim 2, characterized in that: The air inlet portion (95) includes an air inlet (951) opened on the outer peripheral surface of the top plate (6), the air inlet (951) is communicated with the accommodating cavity (91), a plurality of springs (952) are fixedly connected to the outer peripheral side of the top plate (6), and a corresponding end of the plurality of springs (952) away from the top plate (6) is fixedly connected to a side plate (953), one side of the side plate (953) is fixedly connected to a connecting rod (954), the connecting rod (954) passes through the corresponding air inlet (951), and the end of the connecting rod (954) away from the side plate (953) is fixedly connected to a baffle (955), the baffle (955) is in contact with the inner wall of the accommodating cavity (91) and completely covers the corresponding air inlet (951), the top of the base (2) is fixedly connected to a fixing plate (956), and one side of the fixing plate (956) is fixedly connected to an arc-shaped protrusion (957) corresponding to the side plate (953).
4. The blanking device for aluminum electrolytic capacitor casing machine according to claim 2, characterized in that: The top of the top plate (6) is provided with a plurality of communication openings, which are communicated with the corresponding accommodating cavities (91).
5. The blanking device for aluminum electrolytic capacitor casing machine according to claim 3, characterized in that: The fixing portion (10) includes an annular cavity (101) formed in the side wall of the top shell (8), the annular cavity (101) being connected to the lower half of the corresponding accommodating cavity (91) through a flexible tube, and a plurality of air intake ports (102) being formed on the inner circumference of the top shell (8), the air intake ports (102) being connected to the annular cavity (101).
6. The blanking device for aluminum electrolytic capacitor casing machine according to claim 5, characterized in that: The inner wall of the top shell (8) is fixedly connected with a sealing layer (103), and the air intake (102) passes through the side wall of the sealing layer (103).