Quenching oil circulating device of oil quenching tank

By introducing a thermometer and a removable filter insert into the quenching oil circulation device, the problem that existing devices cannot monitor the cooling conditions and the filter net is prone to blockage, and efficient circulation and real-time monitoring of quenching oil are achieved, improving the efficiency and environmental protection of the device.

CN223255324UActive Publication Date: 2025-08-22ZHONGYOU DACHENG (NANJING) NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422276850.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-22
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The current quenching oil circulation device can only cool down and cool down, and cannot monitor the cooling conditions. The filter screen is not easy to disassemble and is prone to clogging, affecting circulation efficiency.

Method used

A quenching oil duct quenching oil circulation device is designed, including a thermometer, plug-in channel, a closure plate and a filter insert plate. The cooling temperature is monitored through the thermometer, the closure plate prevents oil leakage, and the filter insert plate is easy to replace, ensuring that the circulation is carried out normally.

Benefits of technology

Real-time monitoring of the cooling conditions of quenching oil is achieved, oil leakage is prevented, filtration efficiency and the practicality of the circulation device are improved, and energy consumption and waste oil generation are reduced.

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Abstract

The quenching oil circulation device comprises a base, a conveying pipe, a backflow pipe, a filter box and a thermometer, the two sides of the top end of the base are fixedly connected with the oil tank and a cooling box correspondingly, the two ends of the conveying pipe communicate with the oil tank and the cooling box correspondingly, and one end of the backflow pipe communicates with the lower portion of the side wall of the cooling box; the other end of the backflow pipe is located over the oil groove, two filtering grooves are formed in the inner side of the filtering box, and filtering insertion plates are movably inserted into the inner sides of the filtering grooves; an insertion strip is fixedly connected to the outer side wall of the cooling box, a plurality of insertion channels are vertically and uniformly formed in the outer surface of the insertion strip, thermometers are movably inserted into the inner sides of the insertion channels, the insertion channels communicate with a closed channel, the closed channel is formed in the side wall of the insertion strip on the outer side of the cooling box, and a closed plate is movably inserted into the inner side of the closed channel; the temperature of quenching oil at different heights in the cooling box is measured by inserting the thermometer into the insertion channel cylinder, and the device is convenient to install, convenient to replace and maintain and high in practicability.
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Description

Technical Field

[0001] The present application relates to the technical field of quenching oil, and in particular to a quenching oil circulation device for a quenching oil tank. Background Art

[0002] Quenching oil is a cooling medium used in the process of metal heat treatment. Its main function is to quickly reduce the temperature of the workpiece during the quenching process, so as to achieve the required hardness and microstructure. It has a very fast cooling rate, which is faster than that of rapid quenching oil. It is usually used for metal parts with larger cross-sections and deeper hardened layers. The quenching oil can be cooled and filtered through a circulation device during use, and then put into use again. It can reduce the consumption of new oil and the frequency of replacement, reduce the generation of waste oil, and thus reduce production costs. At the same time, a reasonable circulation system design can also reduce energy consumption and improve energy utilization efficiency. The current quenching oil circulation device simply cools the quenching oil, but cannot know the specific cooling situation, and the filter screen is not convenient to disassemble, which may cause blockage, thereby affecting the subsequent circulation efficiency. Utility Model Content

[0003] The purpose of this application is to provide a quenching oil circulation device for a quenching oil tank, which solves the problem proposed in the background technology that the current quenching oil circulation device simply cools the quenching oil but cannot know the specific cooling conditions, and the filter screen is not convenient to disassemble and may be blocked, thereby affecting the subsequent circulation efficiency.

[0004] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a quenching oil tank quenching oil circulation device, comprising a base, a delivery pipe, a return pipe, a filter box and a thermometer, the top two sides of the base are fixedly connected to the oil tank and the cooling box respectively, the two ends of the delivery pipe are connected to the oil tank and the cooling box respectively, one end of the return pipe is connected to the lower side wall of the cooling box, and the other end of the return pipe is located directly above the oil tank, two filter tanks are provided on the inner side of the filter box, and a filter plug-in plate is movably inserted into the inner side of the filter tank; an insertion strip is fixedly connected to the outer wall of the cooling box, and a plurality of insertion channels are vertically and evenly provided on the outer surface of the insertion strip, a thermometer is movably inserted into the inner side of the insertion channel, and the insertion channel is connected to a closed channel, the closed channel is provided on the side wall of the insertion strip outside the cooling box, and a closing plate is movably inserted into the inner side of the closed channel.

[0005] In this technical solution, the thermometer is inserted into the plug-in channel, and the current temperature can be checked when the quenching oil passes through, so as to know the specific cooling situation. The thermometer can also be directly pulled out, which is convenient for maintenance and care. The thermometer is arranged in multiple layers, so that the temperature of the quenching oil at different heights can be monitored during the descent of the quenching oil, thereby improving the monitoring efficiency. When the current plug-in channel is not in use, the closing plate is inserted into the closing channel to block the plug-in channel. Moreover, when the thermometer is pulled out after the quenching oil is cooled, the scraper can scrape off the quenching oil on the surface of the thermometer to avoid it being taken out of the cooling box, thereby avoiding leakage of quenching oil to cause pollution and waste; the filter plug-in plate can filter the quenching oil when inserted into the filter tank, and can be directly pulled out when replaced. The branch pipe provided can ensure that when one filter plug-in plate is replaced, the other filter plug-in plate can work normally, thereby ensuring the normal reflux of the quenching oil.

[0006] As an optional solution of the technical solution of the present application, a scraper is fixedly connected to the opening of the plug-in channel located inside the cooling box, and the scraper is in contact with the surface of the thermometer.

[0007] As an optional solution of the technical solution of the present application, the two sides of the filter tank are fixedly connected and connected with a branch pipe, the return pipe passes through the outer wall of the filter box and is connected with the branch pipe, and the surface of the branch pipe is movably connected with a filter valve.

[0008] As an optional solution of the technical solution of the present application, a plurality of blocking plates are staggered and fixedly connected to the inner side of the cooling box, and the closed channel is located between the upper and lower blocking plates.

[0009] As an optional solution of the technical solution of the present application, a heat exchanger is fixedly connected to the outer wall of the cooling box, and the heat exchanger is connected to a water cooling pipe, and the water cooling pipe is located on the inner side of the cooling box and passes through the blocking plate.

[0010] As an optional solution of the technical solution of the present application, the outer side wall of the closing plate is threadedly connected with a fixing bolt, and the surface of the insertion strip at the horizontal position of the fixing bolt is provided with a corresponding bolt hole.

[0011] Compared with the prior art, the present invention has the following advantages:

[0012] 1. This application can monitor the temperature of the oil tank through the insertion strip, the plug-in channel, the thermometer and the closing plate. By inserting the thermometer into the plug-in channel, the current temperature can be checked when the quenching oil passes through, thereby knowing the specific cooling situation. The thermometer can also be directly pulled out, which is convenient for maintenance and care. The thermometers are arranged in multiple layers, so that the temperature of the quenching oil at different heights can be monitored during the descent of the quenching oil, thereby improving the monitoring efficiency.

[0013] 2. This application can prevent the leakage of quenching oil through scrapers, closed channels and closing plates. When the current plug-in channel is not in use, the closing plate is inserted into the closed channel to block the plug-in channel, thereby avoiding the leakage of quenching oil to cause pollution and waste.

[0014] 3. The present application facilitates the removal of the filter screen through the filter box, branch pipe, filter tank and filter plug-in plate. The filter screen is installed on the inner side of the filter plug-in plate, which can filter the quenching oil when inserted into the filter tank. It can be directly pulled out when replaced. The branch pipe provided can ensure that when one filter plug-in plate is replaced, the other filter plug-in plate can work normally, ensuring the normal reflux of the quenching oil and improving the filtering efficiency and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0016] Figure 1 This is an overall view of a quenching oil circulation device for a quenching oil tank in this application;

[0017] Figure 2 This is a schematic side cross-sectional view of a quenching oil circulation device for a quenching oil tank according to the present application;

[0018] Figure 3 This is a schematic diagram of the top cross-sectional structure of a quenching oil circulation device in a quenching oil tank according to the present application;

[0019] Figure 4 This is a schematic diagram of the filter box structure of a quenching oil circulation device in a quenching oil tank of the present application;

[0020] Figure 5 This is a partial enlarged view of point A of a quenching oil circulation device in a quenching oil tank of the present application.

[0021] In the figure: 1. base; 2. oil tank; 3. cooling box; 4. delivery pipe; 5. return pipe; 6. oil pump; 7. filter box; 8. branch pipe; 801, filter valve; 9. filter tank; 10. filter plug-in plate; 11. heat exchanger; 12. water cooling pipe; 13. blocking plate; 14. insert; 141, plug-in channel; 15. thermometer; 16. scraper; 17, closed channel; 18. closing plate; 181, fixing bolt. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, they are further elaborated below in conjunction with specific implementation methods.

[0023] A quenching oil circulation device for a quenching oil tank, see Figures 1 to 5, including a base 1, a delivery pipe 4, a return pipe 5, a filter box 7 and a thermometer 15, the top two sides of the base 1 are fixedly connected with the oil tank 2 and the cooling box 3, the two ends of the delivery pipe 4 are connected with the oil tank 2 and the cooling box 3 respectively, one end of the return pipe 5 is connected with the lower side wall of the cooling box 3, and the other end of the return pipe 5 is located just above the oil tank 2. Two filter tanks 9 are provided on the inside of the filter box 7, and a filter insert 10 is movably inserted into the inside of the filter tank 9. When replacing the filter insert 10, it can be directly pulled out, and the branch pipe 8 is provided to ensure that when one of the filter inserts 10 is replaced, the other filter insert 10 can work normally, thereby ensuring the normal reflux of the quenching oil; the outer wall of the cooling box 3 is fixedly connected with a plug 14, and the outer side of the plug 14 A number of plug-in channels 141 are evenly and vertically opened on the surface, and a thermometer 15 is movably inserted into the inner side of the plug-in channel 141. The thermometer 15 is arranged in multiple layers, so that the temperature of the quenching oil at different heights can be monitored during the descent of the quenching oil, thereby improving the monitoring efficiency. The plug-in channel 141 is connected to the closed channel 17, and the closed channel 17 is opened on the side wall of the insertion strip 14 outside the cooling box 3, and a closing plate 18 is movably inserted into the inner side of the closed channel 17. The closing plate 18 is inserted into the closed channel 17, thereby blocking the plug-in channel 141, and when the quenching oil is cooled and the thermometer 15 is pulled out, the scraper 16 can scrape off the quenching oil on the surface of the thermometer 15 to avoid bringing it out of the cooling box 3, thereby preventing the quenching oil from leaking.

[0024] Specifically, such as Figure 5 As shown, a scraper is fixedly connected to the opening of the plug-in channel 141 inside the cooling box 3. The scraper fits the surface of the thermometer 15. The scraper can scrape off the quenching oil on the surface of the thermometer 15 when the thermometer 15 is pulled out to avoid it being pulled out of the cooling box 3.

[0025] It is worth noting that if Figure 2 As shown, a number of baffles 13 are staggered and fixedly connected to the inner side of the cooling box 3, and the closed channel 17 is located between the upper and lower baffles 13. The baffles 13 can increase the flow path of the quenching oil, so that there is more time for cooling, thereby improving the cooling efficiency.

[0026] It is worth noting that if Figure 4 As shown, both sides of the filter tank 9 are fixedly connected and connected with a branch pipe 8, the return pipe 5 passes through the outer wall of the filter box 7 and is connected with the branch pipe 8, and the surface of the branch pipe 8 is movably connected with a filter valve 801. The filter valve 801 can close the current branch pipe 8 channel to ensure that the quenching oil will not leak when the filter plug-in plate 10 of the current channel is replaced.

[0027] It is worth noting that if Figure 2As shown, a heat exchanger 11 is fixedly connected to the outer wall of the cooling box 3, and the heat exchanger 11 is connected to a water cooling pipe 12. The water cooling pipe 12 is located on the inner side of the cooling box 3 and passes through the baffle 13. The water cooling pipe 12 cools the quenching oil passing through it.

[0028] It is worth noting that if Figure 5 As shown, the outer wall of the closing plate 18 is threadedly connected with a fixing bolt 181, and a corresponding bolt hole is opened on the surface of the inserting strip 14 at the horizontal position of the fixing bolt 181. The fixing bolt 181 ensures the stability of the closing plate 18 and prevents it from slipping out of the closed channel 17.

[0029] It should be noted that the maximum measurement value of the thermometer 15 used in this solution exceeds the upper limit of the maximum temperature of the quenching oil, thereby ensuring that it will not be damaged.

[0030] During actual use, the quenching oil in the oil tank 2 flows along the delivery pipe 4 into the cooling box 3, and after being cooled by the water-cooling pipe 12, it is pumped back to the oil tank 2 by the oil pump 6, so as to be recycled. In this process, the temperature of the oil tank 2 can be monitored by the insertion strip 14, the plug-in channel 141, the thermometer 15 and the closing plate 18. The thermometer 15 is inserted into the plug-in channel 141, and the current temperature can be checked when the quenching oil passes through, so as to know the specific cooling situation. The thermometer 15 can also be directly pulled out, which is convenient for maintenance and care. The thermometer 15 is arranged in multiple layers, so that the temperature of the quenching oil at different heights can be monitored during the descent of the quenching oil, thereby improving the monitoring efficiency. The scraper 16, the closed channel 17 and the closing plate 18 can prevent the quenching oil from leaking. When the front plug-in channel 141 is not in use, the closing plate 18 is inserted into the closing channel 17 to block the plug-in channel 141. Moreover, when the quenching oil is cooled and the thermometer 15 is pulled out, the scraper 16 can scrape off the quenching oil on the surface of the thermometer 15 to avoid it being brought out of the cooling box 3, thereby avoiding leakage of quenching oil to cause pollution and waste. At the same time, the filter box 7, branch pipe 8, filter tank 9 and filter insert 10 can facilitate the removal of the filter net. The filter insert 10 is equipped with a filter net on the inside, which can filter the quenching oil when inserted into the filter tank 9. It can be directly pulled out when replaced. The branch pipe 8 can ensure that when one of the filter inserts 10 is replaced, the other filter insert 10 can work normally, thereby ensuring the normal reflux of the quenching oil and improving the filtering efficiency and practicality of the device.

[0031] In addition, the components designed in this utility model are all universal standard parts or components known to technical personnel in this field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in this field. Needless to say, the content protected by this utility model does not involve improvements to internal structures and methods.

[0032] The embodiments disclosed in the present invention are preferred embodiments, but are not limited to them. Ordinary technicians in this field can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. As long as they do not deviate from the spirit of the present invention, they are all within the scope of protection of the present invention.

Claims

1. A quenching oil circulation device for a quenching oil tank, comprising a base (1), a delivery pipe (4), a return pipe (5), a filter box (7) and a thermometer (15), characterized in that: The top sides of the base (1) are fixedly connected to an oil tank (2) and a cooling box (3), respectively. The two ends of the delivery pipe (4) are respectively connected to the oil tank (2) and the cooling box (3). One end of the return pipe (5) is connected to the lower side wall of the cooling box (3), and the other end of the return pipe (5) is located directly above the oil tank (2). Two filter tanks (9) are provided on the inner side of the filter box (7), and a filter plug-in plate (10) is movably inserted into the inner side of the filter tank (9). The outer wall of the cooling box (3) is fixedly connected to an inserting strip (14), and the outer surface of the inserting strip (14) is vertically and evenly provided with a plurality of inserting channels (141). A thermometer (15) is movably inserted into the inner side of the inserting channel (141). The inserting channel (141) is communicated with a closed channel (17). The closed channel (17) is provided on the side wall of the inserting strip (14) outside the cooling box (3), and a closed plate (18) is movably inserted into the inner side of the closed channel (17).

2. A quenching oil circulation device for a quenching oil tank according to claim 1, characterized in that: The insertion channel (141) is fixedly connected to a scraper at an opening located inside the cooling box (3), and the scraper is in contact with the surface of the thermometer (15).

3. The quenching oil circulation device for a quenching oil tank according to claim 1, characterized in that: The two sides of the filter tank (9) are fixedly connected and communicated with a branch pipe (8); the return pipe (5) passes through the outer wall of the filter box (7) and communicates with the branch pipe (8); and the surface of the branch pipe (8) is movably connected with a filter valve (801).

4. The quenching oil circulation device for a quenching oil tank according to claim 1, characterized in that: A plurality of blocking plates (13) are staggered and fixedly connected to the inner side of the cooling box (3), and the closed channel (17) is located between the upper and lower blocking plates (13).

5. The quenching oil circulation device for a quenching oil tank according to claim 1, characterized in that: A heat exchanger (11) is fixedly connected to the outer wall of the cooling box (3), and the heat exchanger (11) is connected to a water cooling pipe (12). The water cooling pipe (12) is located on the inner side of the cooling box (3) and passes through the blocking plate (13).

6. The quenching oil circulation device for a quenching oil tank according to claim 1, characterized in that: The outer wall of the closing plate (18) is threadedly connected with a fixing bolt (181), and a corresponding bolt hole is opened on the surface of the inserting strip (14) at the horizontal position of the fixing bolt (181).