Ultrathin soft light pixel line waterproof lamp
Through the combination of plastic extrusion process and ultrasonic welding technology, the existing soft pixel line waterproof lamp production is solved, and high dust-proof and waterproof grade and low-cost production are achieved, which are suitable for a variety of scenarios.
Patent Information
- Application Number
- CN202422631603.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The existing soft light pixel line waterproof lamps have complex production processes and high costs, making it difficult to achieve strict dustproof IP6X, and the spraying process is not environmentally friendly.
The plastic extrusion process is used to form an integrated mechanism between the lamp body and the installation tube, combined with ultrasonic welding technology, and traditional glue filling and spraying steps are eliminated, and the pins and the strips are electrically connected, simplifying the operation steps.
It realizes high dust and waterproof IP66, reduces production costs, simplifies production processes, has a beautiful appearance and environmentally friendly appearance, and is suitable for a variety of scenarios.
Smart Images
Figure CN223258164U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lighting lamps, and in particular to an ultra-thin soft light pixel line waterproof lamp. Background Art
[0002] Soft light pixel waterproof lamps are a type of LED lighting fixture that combines structural waterproofing and material waterproofing technology. They are usually used in outdoor environments and humid areas. They reduce glare through soft light design, making the light more uniform and soft. They are suitable for decoration, landscape lighting, and security lighting. The waterproof function ensures that the lamps can still work normally in adverse weather conditions, increasing their durability and reliability.
[0003] The existing technology still has the following areas for improvement: In order to achieve waterproof performance, the soft light pixel line waterproof lamps on the market often need to adopt a glue filling solution. This solution has a large number of structural parts, a complex production process, is time-consuming, has a low cost-effectiveness, and cannot achieve the strict dustproof IP6X. During long-term use, dust will inevitably enter the gap between the light source and the luminous surface, thereby affecting the lighting effect. Or, in order to match the architectural environment, the surface of the lamp often needs additional spray painting, which increases the production steps of the lamp and the cost, and the spraying process is undoubtedly not environmentally friendly. Utility Model Content
[0004] In order to solve the above-mentioned problems existing in the prior art, the utility model provides an ultra-thin soft light pixel line waterproof lamp, which can achieve a high level of waterproof and dustproof for the lamp, simple production process, compact structure, high overall coordination of appearance, and no need for additional spray painting, which is more environmentally friendly and reduces production costs.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] An ultra-thin soft light pixel line waterproof lamp, comprising a mounting assembly, a circuit assembly, and a lamp assembly integrally arranged above and below, wherein the lamp assembly is fixedly connected to the top of the mounting assembly, and the circuit assembly is fixedly connected to the inside of the mounting assembly;
[0007] The lamp assembly includes a lamp body in the upper part and a mounting tube in the lower part, wherein a slot is provided inside the mounting tube;
[0008] The mounting assembly includes a mounting bracket, bolts, a bracket, and an end cap. A mounting groove is provided on the inner side of the mounting bracket. The mounting bracket is fixedly connected to the mounting tube by the bolts. The bracket is detachably connected to the bottom of the mounting bracket. Two end caps are provided, and the two end caps are fixedly connected to both ends of the mounting tube.
[0009] The circuit assembly includes a circuit board, a motherboard, pins and a circuit assembly tool. The circuit board is fixedly connected to the slot of the mounting tube, the motherboard is fixedly connected to the bottom of the circuit board, and the circuit assembly tool is fixedly connected to the bottom of the motherboard through the pins.
[0010] Preferably, the outer wall of the mounting tube is light-proof.
[0011] Preferably, grooves are provided on both sides of the mounting tube.
[0012] Preferably, the groove of the mounting tube matches the mounting slot.
[0013] Preferably, the mounting pipe is fixedly connected to the mounting groove.
[0014] Preferably, the bracket is arranged in a clip-shaped manner, and the clamping opening at the top of the bracket is arranged to be bent outward.
[0015] Preferably, protruding sections are provided on both sides of the mounting frame.
[0016] Preferably, the top clamp of the bracket matches the protruding section of the mounting bracket.
[0017] The beneficial effects of the utility model are:
[0018] (1) By setting up the installation assembly, the technical effect that can be achieved is to use ultrasonic welding technology to directly weld the end cover and the installation tube together, thereby improving the airtightness of the lamp and removing the traditional end cover fixing screws, so that the overall appearance of the lamp assembly is screw-free and more beautiful. The mounting frame is fixed to the mounting tube by bolts to prevent the mounting frame from sliding. There are protruding sections on both sides of the mounting frame, and the top clamp of the bracket matches the protruding section of the mounting frame, so that the bracket and the mounting frame are more closely matched, which facilitates the stable fixing of the lamp at the position where it needs to be installed.
[0019] (2) By setting up the circuit components, the technical effect that can be achieved is to electrically connect the circuit assembly tooling and the circuit board by combining pins and sockets, eliminating the traditional method of soldering wires with a soldering iron, simplifying the operation steps, and reducing the difficulty of the operation.
[0020] (3) By setting up lamp components, the technical effect that can be achieved is to use the plastic extrusion process to make the lamp body and the installation tube into an integrated structure, so that the overall appearance of the lamp is highly coordinated and the airtightness of the lamp is improved. The plastic extrusion process can also be used to give these two parts different colors, which not only meets the customer's demand for customized lamp colors, but also reduces the production process of lamps. No additional spraying is required on the surface of the lamp, which is more environmentally friendly and reduces production costs.
[0021] (4) The overall production process of the lamp is simple, the structures are closely matched, the overall appearance is highly coordinated, and the volume is small. It has a wide range of applications. The combination of plastic extrusion technology and ultrasonic welding technology ensures that the lamp has a high and rigorous dustproof and waterproof grade IP66; it also avoids the traditional glue filling waterproofing process, saves production costs, and shortens the production cycle. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0023] Figure 1 This is a cross-sectional view of the overall structure of the utility model;
[0024] Figure 2 It is a cross-sectional view of the utility model;
[0025] Figure 3 It is a three-dimensional diagram of the utility model;
[0026] Figure 4 It is a top view of the utility model;
[0027] Figure 5 This is a top view of the circuit assembly tooling in the utility model;
[0028] Figure 6 This is a schematic diagram of the end cover structure in the present utility model;
[0029] Figure 7 This is a schematic diagram of the support structure in the present utility model;
[0030] Description of main component symbols:
[0031] In the figure: 1. Lamp body; 2. Socket; 3. Circuit board; 4. Female header; 5. Pin; 6. Circuit assembly tool; 7. Mounting bracket; 8. Mounting slot; 9. Bolt; 10. Bracket; 11. End cap; 12. Mounting tube. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; it is obvious that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0033] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this application and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0034] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0035] Reference Figures 1 to 7 The utility model discloses an ultra-thin soft light pixel line waterproof lamp, which includes a mounting assembly, a circuit assembly and a lamp assembly arranged in an upper and lower integral manner. The lamp assembly is fixedly connected to the top of the mounting assembly, and the circuit assembly is fixedly connected to the inner side of the mounting assembly.
[0036] The lamp assembly includes a lamp body 1 (upper part) and a mounting tube 12 (lower part). The mounting tube 12 is provided with a slot 2. The lamp body 1 and the mounting tube 12 are made into an integrated structure by using a plastic extrusion process, which makes the overall appearance of the lamp highly coordinated and improves the airtightness of the lamp. The plastic extrusion process can also be used to give the two parts different colors, which not only meets the customer's demand for customized lamp colors, but also reduces the production process of the lamp. No additional spraying is required on the lamp surface, which is more environmentally friendly and reduces production costs.
[0037] The mounting assembly includes a mounting frame 7, bolts 9, a bracket 10 and an end cover 11. A mounting groove 8 is provided on the inner side of the mounting frame 7. The mounting frame 7 is fixedly connected to the mounting tube 12 by the bolt 9 to prevent the mounting frame 7 from sliding. The bracket 10 is detachably connected to the bottom of the mounting frame 7. Two end covers 11 are provided, and the two end covers 11 are fixedly connected to the two ends of the mounting tube 12. The end covers 11 and the mounting tube 12 are directly welded together by ultrasonic welding technology, which improves the airtightness of the lamp and removes the traditional end cover fixing screws, so that the overall appearance of the lamp assembly is screw-free and more beautiful. The combination of plastic extrusion process and ultrasonic welding technology ensures that the lamp has a higher and more rigorous dustproof and waterproof grade IP66; it also avoids the traditional glue filling and waterproofing process, saves production costs, and reduces the production cycle;
[0038] The circuit assembly includes a circuit board 3, a motherboard 4, a pin 5 and a circuit assembly tool 6. The circuit board 3 is fixedly connected to the slot 2 of the mounting tube 12, the motherboard 4 is fixedly connected to the bottom of the circuit board 3, and the circuit assembly tool 6 is fixedly connected to the bottom of the motherboard 4 through the pin 5. The circuit assembly tool 6 is electrically connected to the circuit board 3 by combining the pin 5 and the motherboard 4, eliminating the traditional method of soldering wires with a soldering iron, simplifying the operation steps and reducing the difficulty of the operation.
[0039] Reference Figures 1 to 7 The outer wall of the mounting tube 12 is light-proof; grooves are provided on both sides of the mounting tube 12; the grooves of the mounting tube 12 match the mounting grooves 8; the mounting tube 12 is fixedly connected to the mounting grooves 8; the bracket 10 is clip-shaped, and the top clamp of the bracket 10 is bent outward; protruding sections are provided on both sides of the mounting frame 7; the top clamp of the bracket 10 matches the protruding section of the mounting frame 7, so that the fit between the bracket 10 and the mounting frame 7 is tighter, which facilitates the stable fixation of the lamp at the position where it needs to be installed.
[0040] The overall production process of the lamp is simple, the structures are closely matched, the overall appearance is highly coordinated, it has good waterproof and dustproof performance, and it is small in size and has a wide range of application scenarios.
[0041] The working principle and usage process of the utility model are as follows: the lamp is installed on the wall through the bracket 10, the power is turned on, the lamp body 1 emits light, the outer wall of the installation tube 12 is opaque, and the lamp achieves the expected illumination effect. The lamp has a high and rigorous dustproof and waterproof grade IP66, so that the lamp can be used stably in indoor and outdoor scenes for a long time.
[0042] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. An ultra-thin soft light pixel line waterproof lamp, characterized by: It includes a mounting assembly, a circuit assembly, and a lamp assembly that is integrally arranged up and down, wherein the lamp assembly is fixedly connected to the top of the mounting assembly, and the circuit assembly is fixedly connected to the inner side of the mounting assembly; The lamp assembly comprises a lamp body (1) at the upper half and a mounting tube (12) at the lower half, wherein a slot (2) is provided inside the mounting tube (12); The mounting assembly comprises a mounting frame (7), a bolt (9), a bracket (10) and an end cover (11); a mounting groove (8) is provided on the inner side of the mounting frame (7); the mounting frame (7) is fixedly connected to the mounting tube (12) via the bolt (9); the bracket (10) is detachably connected to the bottom of the mounting frame (7); two end covers (11) are provided, and the two end covers (11) are fixedly connected to both ends of the mounting tube (12); The circuit assembly comprises a circuit board (3), a female connector (4), a pin (5) and a circuit assembly tool (6); the circuit board (3) is fixedly connected to the slot (2) of the mounting tube (12); the female connector (4) is fixedly connected below the circuit board (3); and the circuit assembly tool (6) is fixedly connected to the below of the female connector (4) via the pin (5).
2. The ultra-thin soft light pixel line waterproof lamp according to claim 1, characterized in that: The outer wall of the installation tube (12) is light-proof.
3. The ultra-thin soft light pixel line waterproof lamp according to claim 1, characterized in that: Grooves are provided on both sides of the mounting tube (12).
4. The ultra-thin soft light pixel line waterproof lamp according to claim 3, characterized in that: The groove of the mounting tube (12) matches the mounting slot (8).
5. The ultra-thin soft light pixel line waterproof lamp according to claim 4, characterized in that: The mounting pipe (12) is fixedly connected to the mounting groove (8).
6. The ultra-thin soft light pixel line waterproof lamp according to claim 1, characterized in that: The bracket (10) is arranged in a clamp-like manner, and the top clamping opening of the bracket (10) is arranged in an outwardly curved manner.
7. The ultra-thin soft light pixel line waterproof lamp according to claim 1, characterized in that: Both sides of the mounting frame (7) are provided with protruding sections.
8. The ultra-thin soft light pixel line waterproof lamp according to claim 7, characterized in that: The top clamping opening of the bracket (10) matches the protruding section of the mounting frame (7).