Automatic wiring device for fan blade communication cable

By designing the automatic wiring device for communication cables for fan blades, and using support shafts, shrink tubes and transmission mechanisms to realize automatic wiring of cables, the problems of low wiring efficiency and safety risks within fan blades are solved, and wiring efficiency and standardization are improved.

CN223261150UActive Publication Date: 2025-08-22ANHUI YUFENG ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422675209.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-08-22
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The internal communication cable wiring of the fan blades is inefficient and has safety risks. The manual wiring is not standardized, which affects subsequent maintenance work.

Method used

An automatic wiring device for communication cables for fan blades is designed, using support shaft, shrink tube and transmission mechanism, and the rolling wheel and adjustment rod are driven by the transmission motor to realize automatic wiring of the cables and adapt to movement of different diameters in the blades.

Benefits of technology

Improve the efficiency of cable wiring inside the fan blades, reduce labor consumption, ensure standardization of wiring, and reduce safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fan blade communication cable automatic wiring device which comprises a supporting shaft, the supporting shaft is installed in a fan blade body in a sliding mode, the surface of the supporting shaft is fixedly connected with a first retractable pipe, the tail end of a first retractable spring is fixedly connected with a second retractable pipe, and one end of the inner wall of the second retractable pipe is fixedly connected with a second retractable spring. The tail end of the second telescopic spring is fixedly connected with an adjusting rod, one end of the adjusting rod is slidably installed in the second telescopic pipe, the other end of the adjusting rod is fixedly connected with a transmission plate, a transmission mechanism is arranged on one side of the transmission plate, one surface of the telescopic pipe is fixedly connected with a positioning ring, one end of the positioning bolt is rotationally provided with a clamping ring, and the clamping ring is matched with the positioning ring. The beneficial effects of the utility model are that a cable needing wiring is fixed through the clamping ring and the positioning ring, and then through the transmission mechanism, the adjusting rod drives each contraction pipe and the support shaft to move in the fan blade body, thereby realizing automatic wiring in the fan blade body.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind power generation, in particular to an automatic wiring device for communication cables of wind turbine blades. Background Art

[0002] With the continuous development of wind power technology, the efficiency and reliability of wind turbines, a key component of renewable energy, have become a focus of industry attention. As key components that capture wind energy and convert it into mechanical energy, wind turbine blades require not only a large number of electrical components and sensors to monitor and control their operating status, but also complex communication cables to enable data transmission between the blades and the control system.

[0003] Currently, wiring communication cables inside wind turbine blades is mostly done manually. However, due to the typically large size of wind turbine blades (maximum lengths reaching tens of meters), manual wiring is not only inefficient but also particularly inconvenient when working in high or hard-to-reach locations within the blades, and even poses certain safety risks. Furthermore, manual wiring can lead to irregular cable layouts, hindering subsequent maintenance. Currently, no effective solutions have been proposed to address these technical issues. Utility Model Content

[0004] In view of the problems in the related technology, the present invention proposes a method to overcome the above technical problems existing in the existing related technology.

[0005] To this end, the specific technical solutions adopted in this utility model are as follows:

[0006] A device for automatically wiring communication cables for fan blades comprises a support shaft, which is slidably mounted in the fan blade body, a shrink tube 1 being fixedly connected to the surface of the support shaft, a telescopic spring 1 being fixedly connected to an inner side of the shrink tube 1, a shrink tube 2 being fixedly connected to an end of the telescopic spring 1, one end of the shrink tube 2 being slidably mounted in the shrink tube 1, one end of the inner wall of the shrink tube 2 being fixedly connected to the telescopic spring 2, the end of the telescopic spring 2 being fixedly connected to an adjusting rod, one end of the adjusting rod being slidably mounted in the shrink tube 2, and the other end being fixedly connected to a transmission plate, a transmission mechanism being provided on one side of the transmission plate, a positioning ring being fixedly connected to the surface of the shrink tube 1, a positioning rod being fixedly mounted on one side of the positioning ring, a positioning bolt being threadedly connected to the surface of the positioning rod, a clamping ring being rotatably mounted on one end of the positioning bolt, and the clamping ring cooperating with the positioning ring.

[0007] Furthermore, in order to realize the movement of the support shaft and each retractable tube inside the fan blade body, the transmission mechanism includes positioning blocks fixedly connected on both sides of the surface of the transmission plate, a transmission motor is fixedly installed on one end of the positioning block, and a rolling wheel is fixedly connected to the transmission shaft of the transmission motor, and the rolling wheel is rotatably installed on the inner wall of the fan blade body.

[0008] Furthermore, in order to ensure that the entire device can be stably supported at different positions within the fan blade, the number of the shrink tubes 1 is twelve, and the shrink tubes 1 are all connected to the surface of the support shaft.

[0009] Furthermore, in order to provide power for the rotation of the transmission motor, a battery is fixedly mounted on one side surface of the support shaft, and the battery is electrically connected to the transmission motor through a wire.

[0010] Furthermore, in order to increase the friction between the surface of the rolling wheel and the inner wall of the fan blade body, a rubber anti-skid pad is fixedly installed on the surface of the rolling wheel.

[0011] Furthermore, in order to control the start and stop of the transmission motor, a control switch is fixedly mounted on one side of the surface of the support shaft.

[0012] Furthermore, in order to facilitate the tightening of the positioning bolt, a tightening block is fixedly connected to one end of the positioning bolt.

[0013] The beneficial effects of the present invention are as follows: by screwing the positioning bolts, the cables to be wired are placed between the positioning ring and the clamping ring for fixed installation, and the transmission motors on the surfaces of each transmission plate are started, so that the adjustment rod drives the shrinkage tube 1, the shrinkage tube 2 and the support shaft to move on the inner wall of the fan blade body, thereby driving the communication cable to enter the fan blade body for wiring. Through the contraction of the shrinkage tube 1 and the shrinkage tube 2, the device as a whole can adapt to different diameters in the fan blade body, so that it drives the cable to move for wiring, thereby realizing the automatic wiring of the communication cable in the fan blade body, greatly improving the wiring efficiency of the cables inside the fan blade, and effectively saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 This is a schematic diagram of the surface structure of an automatic wiring device for wind turbine blade communication cables according to an embodiment of the present utility model;

[0016] Figure 2 This is a schematic diagram of the installation structure of a support shaft in an automatic wiring device for wind turbine blade communication cables according to an embodiment of the present utility model;

[0017] Figure 3 This is an internal cross-sectional view of shrinkable tubes 1 and 2 in an automatic wiring device for communication cables for wind turbine blades according to an embodiment of the present utility model;

[0018] Figure 4 yes Figure 3 Enlarged schematic diagram of point A in the middle.

[0019] In the picture:

[0020] 1. Support shaft; 2. Fan blade body; 3. Retractable tube 1; 4. Telescopic spring 1; 5. Retractable tube 2; 6. Telescopic spring 2; 7. Adjustment rod; 8. Transmission plate; 9. Transmission mechanism; 901. Positioning block; 902. Transmission motor; 903. Rolling wheel; 10. Positioning ring; 11. Positioning rod; 12. Positioning bolt; 13. Clamping ring; 14. Battery; 15. Rubber anti-slip pad; 16. Control switch; 17. Twist block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] According to an embodiment of the utility model, an automatic wiring device for communication cables of wind turbine blades is provided.

[0023] Example 1:

[0024] like Figure 1-Figure 4As shown, according to an embodiment of the present invention, an automatic wiring device for communication cables of wind turbine blades includes a support shaft 1, which is slidably installed in a wind turbine blade body 2, and a shrink tube 3 is fixedly connected to the surface of the support shaft 1. The number of shrink tubes 3 is twelve, and each group of six is ​​connected around the surface of the support shaft 1; one side of the inner part of each shrink tube 3 is fixedly connected to a telescopic spring 4, and the end of the telescopic spring 4 is fixedly connected to a shrink tube 2 5, one end of the shrink tube 2 5 is slidably installed in the shrink tube 3, and one end of the inner wall of the shrink tube 2 5 is fixedly connected to a telescopic spring 2 6, and the end of the telescopic spring 2 6 is fixedly connected to an adjusting rod 7, and the adjusting rod 7 One end is slidably installed in the shrink tube 2 5, and the other end is fixedly connected to the transmission plate 8. A transmission mechanism 9 is provided on one side of the transmission plate 8, which is used to drive the device as a whole to move in the fan blade body 2; a positioning ring 10 is fixedly connected to the surface of the shrink tube 3, and a positioning rod 11 is fixedly installed on one side of the positioning ring 10. A positioning bolt 12 is threadedly connected to the surface of the positioning rod 11, and a clamping ring 13 is rotatably installed on one end of the positioning bolt 12. The clamping ring 13 cooperates with the positioning ring 10, and the cable to be wired is placed between the clamping ring 13 and the positioning ring 10. By screwing the positioning bolt 12, the clamping ring 13 is brought close to the positioning ring 10 to fix and support the cable.

[0025] like Figure 1-Figure 4 As shown, the transmission mechanism 9 includes positioning blocks 901 fixedly connected to both sides of the surface of the transmission plate 8, one end of the positioning block 901 is fixedly installed with a transmission motor 902, and a rolling wheel 903 is fixedly connected to the transmission shaft of the transmission motor 902. The rolling wheel 903 is rotatably installed on the inner wall of the fan blade body 2. The transmission motor 902 drives the rolling wheel 903 to rotate, so that the rolling wheel 903 drives the adjusting rod 7, the shrink tube 3, the shrink tube 5 and the support shaft 1 to move in the fan blade body 2; a battery is fixedly installed on the surface of one side of the support shaft 1 14. The battery 14 is electrically connected to each transmission motor 902 through a wire to provide power to the transmission motor 902; a rubber anti-skid pad 15 is fixedly installed on the surface of the rolling wheel 903 to increase the friction between the surface of the rolling wheel 903 and the inner wall of the fan blade body 2, thereby improving the transmission efficiency; a control switch 16 is fixedly installed on one side of the surface of the support shaft 1 to control the switch of the transmission motor 902; a twisting block 17 is fixedly connected to one end of the positioning bolt 12 to facilitate the twisting and rotation of the positioning bolt 12.

[0026] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process is described in detail below.

[0027] To sum up, with the help of the above-mentioned technical solution of the present invention, in actual application, the cable to be wired is placed between the positioning ring 10 and the clamping ring 13, and the positioning bolt 12 is screwed to make the clamping ring 13 close to the positioning ring 10 to fix and support the cable. The transmission motor 902 on one side of each transmission plate 8 is started by controlling the switch 16, so that the adjusting rod 7 drives the shrinkage tube 2 5, the shrinkage tube 1 3 and the support shaft 1 to move on the inner wall of the fan blade body 2, and then drives the communication cable into the fan blade body 2 for wiring. Through the contraction of the shrinkage tube 1 3 and the shrinkage tube 2 5, the device as a whole can adapt to the different diameters at different positions in the fan blade body 2, so that it drives the cable to move for wiring, thereby realizing the automatic wiring of the communication cable in the fan blade body 2.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic wiring device for wind turbine blade communication cables, characterized in that: The invention comprises a support shaft (1), wherein the support shaft (1) is slidably mounted in a fan blade body (2), a shrink tube (3) is fixedly connected to the surface of the support shaft (1), a telescopic spring (4) is fixedly connected to the inner side of the shrink tube (3), a terminal end of the telescopic spring (4) is fixedly connected to a shrink tube (5), one end of the shrink tube (5) is slidably mounted in the shrink tube (3), one end of the inner wall of the shrink tube (5) is fixedly connected to a telescopic spring (6), and the terminal end of the telescopic spring (6) is fixedly connected to an adjusting rod. (7), one end of the adjusting rod (7) is slidably installed in the shrink tube 2 (5), and the other end is fixedly connected to a transmission plate (8), one side of the transmission plate (8) is provided with a transmission mechanism (9), the surface of the shrink tube 1 (3) is fixedly connected to a positioning ring (10), one side of the positioning ring (10) is fixedly installed with a positioning rod (11), the surface of the positioning rod (11) is threadedly connected with a positioning bolt (12), one end of the positioning bolt (12) is rotatably installed with a clamping ring (13), and the clamping ring (13) cooperates with the positioning ring (10).

2. The automatic wiring device for wind turbine blade communication cables according to claim 1, characterized in that: The transmission mechanism (9) comprises positioning blocks (901) fixedly connected to both sides of the surface of the transmission plate (8); a transmission motor (902) is fixedly mounted on one end of the positioning block (901); a rolling wheel (903) is fixedly connected to the transmission shaft of the transmission motor (902); and the rolling wheel (903) is rotatably mounted on the inner wall of the fan blade body (2).

3. The automatic wiring device for wind turbine blade communication cables according to claim 1, characterized in that: The number of the shrinkable tubes (3) is twelve, and the shrinkable tubes (3) are all connected around the surface of the support shaft (1).

4. The automatic wiring device for wind turbine blade communication cables according to claim 2, characterized in that: A battery (14) is fixedly mounted on one side surface of the support shaft (1), and the battery (14) is electrically connected to the transmission motor (902) via a wire.

5. The automatic wiring device for wind turbine blade communication cables according to claim 2, characterized in that: A rubber anti-skid pad (15) is fixedly mounted on the surface of the rolling wheel (903).

6. The automatic wiring device for wind turbine blade communication cables according to claim 1, characterized in that: A control switch (16) is fixedly mounted on one side of the surface of the support shaft (1).

7. The automatic wiring device for wind turbine blade communication cables according to claim 1, characterized in that: One end of the positioning bolt (12) is fixedly connected to a twisting block (17).