Tightening mechanism and assembling equipment

By designing the clamping assembly and the tightening mechanism of the tightening assembly, the problem of low efficiency in tightening the shock absorber tightening nut is solved, and the effect of efficient tightening and reducing labor intensity is achieved.

CN223265152UActive Publication Date: 2025-08-26GAC TOYOTA MOTOR
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Patent Information

Application Number
CN202422375066.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-26
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

During vehicle production, tightening the tightening nut of the shock absorber is inefficient and labor-intensive.

Method used

A tightening mechanism including a clamping assembly and a tightening assembly is designed, and the clamping assembly is used to clamp the shock absorber, and the tightening assembly includes a tightening gun and a drive member, and the tightening holster is driven by a drive member to be arranged on the fastening nut and rotated to tighten the nut, instead of manual operation.

Benefits of technology

It improves work efficiency, reduces workers' labor intensity, and improves the efficiency of tightening shock absorbers and fastening nuts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tightening mechanism and assembling equipment, and relates to the technical field of vehicle production, the tightening mechanism comprises a mounting rack, a clamping assembly and a tightening assembly; the clamping assembly is arranged on the mounting frame and used for clamping the shock absorber, the tightening assembly is arranged on one side of the clamping assembly, and the tightening assembly comprises a tightening gun and a driving part; the driving piece can drive the tightening gun to move in the direction close to the clamping assembly so that the gun head of the tightening gun can be arranged on the fastening nut in a sleeving mode. According to the technical scheme provided by the utility model, the technical problem that the working efficiency is low when the fastening nut at the end part of the shock absorber is tightened can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle production, in particular to a tightening mechanism and assembly equipment. Background Art

[0002] During vehicle production, a brake disc and a shock absorber need to be assembled. When the shock absorber is mounted on the brake disc, the fastening nut at the end of the shock absorber needs to be tightened first. However, when tightening the fastening nut at the end of the shock absorber, there is a technical problem of low work efficiency.

[0003] Therefore, it is necessary to provide a new tightening mechanism and assembly equipment to solve the above technical problems. Utility Model Content

[0004] The main purpose of the utility model is to provide a tightening mechanism and an assembly device, aiming to solve the technical problem of low work efficiency in tightening the fastening nut at the end of the shock absorber.

[0005] To achieve the above-mentioned purpose, the present invention provides a tightening mechanism comprising:

[0006] Mounting rack;

[0007] a clamping assembly, the clamping assembly being disposed on the mounting frame and being used to clamp the shock absorber; the clamping assembly comprising a driving body and two clamping blocks spaced apart from each other on the driving body, the driving body being disposed on the mounting frame and being capable of driving the two clamping blocks to move toward or away from each other;

[0008] A tightening assembly is arranged on one side of the clamping assembly, and the tightening assembly includes a tightening gun and a driving member; the driving member can drive the tightening gun to move in a direction close to the clamping assembly so that the gun head of the tightening gun is sleeved on the fastening nut.

[0009] In one embodiment, the tightening assembly further comprises a mounting seat, the mounting seat is slidably disposed on the mounting frame, the tightening gun is disposed on the mounting seat, and the driving member is disposed on the mounting frame and connected to the mounting seat; the driving member can drive the mounting seat to move toward or away from the clamping assembly, thereby driving the tightening gun to move toward or away from the clamping assembly.

[0010] In one embodiment, a slide rail is provided on the mounting frame, and a slider is provided on the mounting seat, and the slider is slidably connected to the slide rail.

[0011] In one embodiment, a plurality of the sliding blocks are spaced apart on the mounting seat, and each of the sliding blocks is slidably connected to the slide rail.

[0012] In one embodiment, the mounting frame is provided with a limit block, and the mounting seat can abut against the limit block.

[0013] In one embodiment, a positioning plate is provided above the clamping block, and the positioning plate is provided with a positioning groove for accommodating the shock absorber.

[0014] In one embodiment, the tightening mechanism further includes a locking assembly, the locking assembly including a positioning pin and a locking unit, the locking unit is formed with an avoidance groove, the positioning pin is accommodated in the avoidance groove, and the positioning pin can be inserted into the mounting hole of the shock absorber.

[0015] In one embodiment, the locking unit includes a driving unit and two locking blocks spaced apart from each other on the driving unit. The driving unit is disposed on the mounting frame, and the driving unit can drive the two locking blocks to move toward or away from each other. The avoidance groove is provided on each of the locking blocks.

[0016] In addition, the present invention also provides an assembly device, comprising the tightening mechanism described above.

[0017] The technical solution of the present invention improves work efficiency and reduces labor intensity by providing a clamping assembly and a tightening assembly to replace manual tightening of the shock absorber's fastening nut. In this embodiment, the clamping assembly is used to clamp the shock absorber to secure its position, thereby preventing the shock absorber from rotating with the fastening nut when tightened by a tightening gun. The tightening assembly includes a tightening gun and a driver. The driver can drive the tightening gun toward the clamping assembly, causing the tightening gun's gun head to fit over the fastening nut. The tightening gun can then drive the fastening nut to rotate and tighten the fastening nut. Furthermore, the driver can drive the tightening gun away from the clamping assembly, causing the tightening gun's gun head to disengage the fastening nut, facilitating transport of the shock absorber to the next process. Specifically, when tightening the shock absorber's fastening nut, the shock absorber is first clamped by the clamping assembly to fix the shock absorber's position. Subsequently, a driver drives a tightening gun toward the clamping assembly, causing the tightening gun's gun head to be positioned over the fastening nut. Finally, the tightening gun is controlled to rotate the fastening nut to tighten the fastening nut. This tightening mechanism clamps the shock absorber via the clamping assembly, and drives the tightening gun via the driver to rotate the tightening gun's gun head, causing the tightening gun's gun head to be positioned over the fastening nut. The tightening gun then rotates the fastening nut to tighten the shock absorber's fastening nut. This mechanism can replace manual tightening of shock absorber fastening nuts, improving work efficiency while also reducing workers' labor intensity. This tightening mechanism has applications in the field of vehicle production technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0019] Figure 1 This is a structural diagram of the tightening mechanism in the embodiment provided by the utility model;

[0020] Figure 2 for Figure 1 A magnified view of point A;

[0021] Figure 3 This is a schematic structural diagram of the locking assembly in the embodiment provided by the present utility model;

[0022] Figure 4 This is a schematic structural diagram of the assembly equipment in the embodiment provided by the utility model;

[0023] Figure 5 This is a schematic structural diagram of the brake assembly in an embodiment provided by the utility model.

[0024] Description of Figure Numbers:

[0025] 100, mounting bracket; 110, slide rail; 120, stop block; 200, clamping assembly; 210, drive body; 220, clamping block; 230, positioning plate; 231, positioning groove; 300, tightening assembly; 310, tightening gun; 320, drive member; 330, mounting seat; 331, slider; 400, locking assembly; 410, positioning pin; 420, locking unit; 421, drive unit; 422, locking block; 42 3. Avoidance trough; 500. Assembly equipment; 510. Production line; 511. Loading station; 512. Feeding station; 513. Tightening station; 520. Assembly device; 530. Feeding device; 540. Tightening device; 600. Brake assembly; 610. Shock absorber; 611. Locking nut; 620. Brake disc; 621. Screw; 630. Swing arm; 631. Locking nut; 640. Bracket; 641. Fixing bolt.

[0026] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0029] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features specified as "first" or "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that meet both A and B.

[0030] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0031] During vehicle production, brake discs and shock absorbers need to be assembled. Before installing the shock absorber onto the brake disc, the fastening nuts at the ends of the shock absorber need to be tightened first. In actual operation, researchers found that tightening the fastening nuts at the ends of the shock absorber, which is currently done manually, is inefficient and increases the labor intensity of workers.

[0032] The utility model provides a tightening mechanism and an assembly device, aiming to solve the technical problem of low work efficiency in tightening a fastening nut at the end of a shock absorber.

[0033] See also Figure 1In one embodiment of the present invention, the tightening mechanism includes a mounting frame 100, a clamping assembly 200 and a tightening assembly 300; the clamping assembly 200 is arranged on the mounting frame 100 and is used to clamp the shock absorber 610, the tightening assembly 300 is arranged on one side of the clamping assembly 200, and the tightening assembly 300 includes a tightening gun 310 and a driving member 320; the driving member 320 can drive the tightening gun 310 to move in a direction close to the clamping assembly 200, so that the gun head of the tightening gun 310 is sleeved on the fastening nut.

[0034] The present invention utilizes a clamping assembly 200 and a tightening assembly 300 to replace manual tightening of the damper 610's fastening nut, thereby improving work efficiency and reducing labor intensity. In this embodiment, the clamping assembly 200 is used to clamp the damper 610, securing its position and preventing it from rotating with the fastening nut when tightened by a tightening gun 310. The tightening assembly 300 includes a tightening gun 310 and a driver 320. The driver 320 is capable of driving the tightening gun 310 toward the clamping assembly 200, causing the gun head of the tightening gun 310 to fit over the fastening nut. The driver 320 can then drive the tightening gun 310 to rotate and tighten the fastening nut. Furthermore, the driver 320 can also drive the tightening gun 310 away from the clamping assembly 200, disengaging the gun head of the tightening gun 310 from the fastening nut to facilitate transport of the damper 610 to the next process. Specifically, when tightening the fastening nut of the shock absorber 610, the clamping assembly 200 first clamps the shock absorber 610 to fix the position of the shock absorber 610; then, the driving member 320 drives the tightening gun 310 to move toward the clamping assembly 200, and the gun head of the tightening gun 310 is placed on the fastening nut; finally, the tightening gun 310 is controlled to operate, and the tightening gun 310 drives the fastening nut to rotate to tighten the fastening nut. This tightening mechanism clamps the shock absorber 610 by the clamping assembly 200, drives the tightening gun 310 to move by the driving member 320, causes the gun head of the tightening gun 310 to be placed on the fastening nut, and then drives the fastening nut to rotate by the tightening gun 310 to tighten the fastening nut of the shock absorber 610. This can replace manual tightening of the fastening nut of the shock absorber 610, improve work efficiency, and also reduce the labor intensity of workers. This tightening mechanism is applied to the field of vehicle production technology.

[0035] See also Figure 1In one embodiment of the present invention, the tightening assembly 300 further includes a mounting seat 330, which is slidably mounted on the mounting frame 100. The tightening gun 310 is mounted on the mounting seat 330. The driving member 320 is mounted on the mounting frame 100 and connected to the mounting seat 330. The driving member 320 can drive the mounting seat 330 to move toward or away from the clamping assembly 200, thereby driving the tightening gun 310 to move toward or away from the clamping assembly 200. In this embodiment, the driving member 320 can drive the mounting seat 330 to move toward or away from the clamping assembly 200, thereby driving the tightening gun 310 mounted on the mounting seat 330 to move toward or away from the clamping assembly 200. Specifically, when tightening the fastening nut of the shock absorber 610, the clamping assembly 200 is first controlled to clamp the shock absorber 610; then the driving member 320 is controlled to drive the mounting seat 330 to move toward the clamping assembly 200, thereby driving the tightening gun 310 to move toward the clamping assembly 200 and causing the gun head of the tightening gun 310 to be positioned over the fastening nut; finally, the tightening gun 310 is controlled to move, and the tightening gun 310 drives the fastening nut to rotate to tighten the fastening nut. After the fastening nut of the shock absorber 610 is tightened, the driving member 320 is first controlled to drive the mounting seat 330 to move away from the clamping assembly 200, thereby driving the tightening gun 310 to move away from the clamping assembly 200; then the clamping assembly 200 is controlled to release the shock absorber 610, at which point the shock absorber 610 can be transported to the next process by an external transport robot. In a specific embodiment, the driving member 320 can be a driving cylinder or a driving oil cylinder, the structure of the tightening gun 310 can refer to the existing electric tightening gun 310, and the tightening gun 310 is provided with a tightening sleeve adapted to the fastening nut.

[0036] See also Figure 1 In one embodiment of the present invention, a slide rail 110 is provided on the mounting frame 100, and a slider 331 is provided on the mounting base 330. The slider 331 is slidably connected to the slide rail 110. In this embodiment, the mounting base 330 is slidably mounted on the mounting frame 100 by the slider 331 cooperating with the slide rail 110, which can ensure the stability of the mounting base 330 during movement, and further ensure the stability of the tightening gun 310 during movement.

[0037] See also Figure 1 In one embodiment of the present invention, a plurality of sliders 331 are spaced apart on the mounting base 330, each slider 331 being slidably connected to the slide rail 110. In this embodiment, the multiple sliders 331 slidably connected to the slide rail 110 provide guidance for the mounting base 330, ensuring stability during movement of the mounting base 330 and, in turn, ensuring stability during movement of the tightening gun 310. In a specific embodiment, the mounting frame 100 is provided with two slide rails 110, each of which is provided with two sliders 331.

[0038] See also Figure 1 In one embodiment of the present invention, the mounting frame 100 is provided with a limit block 120, and the mounting seat 330 can abut against the limit block 120. In this embodiment, the limit block 120 is used to limit the position of the mounting seat 330. Specifically, when the driving member 320 drives the mounting seat 330 to move away from the clamping assembly 200, the limit block 120 can abut against the mounting seat 330 to limit the position of the mounting seat 330.

[0039] See also Figure 2 In one embodiment of the present invention, the clamping assembly 200 includes a driving body 210 and two clamping blocks 220 spaced apart from each other on the driving body 210. The driving body 210 is disposed on the mounting frame 100, and the driving body 210 can drive the two clamping blocks 220 to move toward or away from each other. In this embodiment, the driving body 210 can drive the two clamping blocks 220 to move toward each other to clamp the shock absorber 610, and the driving body 210 can also drive the two clamping blocks 220 to move away from each other to loosen the shock absorber 610. In a specific embodiment, the driving body 210 can be a bidirectional drive cylinder, and the two clamping blocks 220 are each formed with an arcuate surface on one side facing each other, and the arcuate surface matches the outer surface of the shock absorber 610.

[0040] See also Figure 2 In one embodiment of the present invention, a positioning plate 230 is provided above the clamping block 220. The positioning plate 230 is provided with a positioning slot 231 for accommodating the shock absorber 610. Specifically, when the clamping assembly 200 clamps the shock absorber 610, it is first necessary to control the driving body 210 to drive the two clamping blocks 220 to move away from each other, thereby increasing the distance between the two clamping blocks 220 to provide sufficient space for the shock absorber 610 to be placed. Subsequently, the shock absorber 610 is placed between the two clamping blocks 220. When the shock absorber 610 is placed between the two clamping blocks 220, the shock absorber 610 is first placed in the positioning slot 231 of the positioning plate 230. Finally, the driving body 210 is controlled to drive the two clamping blocks 220 to move toward each other, thereby clamping the shock absorber 610. The provision of the positioning slot 231 enables the shock absorber 610 to be pre-positioned to ensure that the position of the shock absorber 610 is accurate.

[0041] See also Figure 3In one embodiment of the present invention, the tightening mechanism further includes a locking assembly 400, which includes a positioning pin 410 and a locking unit 420. The locking unit 420 is formed with an avoidance groove 423, in which the positioning pin 410 is accommodated, and the positioning pin 410 can be inserted into the mounting hole of the shock absorber 610. In this embodiment, the clamping assembly 200 is used to clamp the middle portion of the shock absorber 610, and the locking assembly 400 is used to clamp the end portion of the shock absorber 610. Through the cooperation of the clamping assembly 200 and the locking assembly 400, the position of the shock absorber 610 can be better fixed. Specifically, the locking unit 420 is used to clamp the end portion of the shock absorber 610, and the positioning pin 410 can be inserted into the mounting hole at the end portion of the shock absorber 610 to prevent the shock absorber 610 from rotating. The avoidance groove 423 is used for the positioning pin 410 to pass through to avoid interference between the positioning pin 410 and the locking unit 420. In a specific embodiment, the diameter of the positioning pin 410 is slightly smaller than the diameter of the mounting hole at the end of the shock absorber 610, and the difference between the two diameters is 0.1 mm.

[0042] See also Figure 3 In one embodiment of the present invention, the locking unit 420 includes a driving unit 421 and two locking blocks 422 spaced apart from the driving unit 421. The driving unit 421 is mounted on the mounting frame 100 and is capable of driving the two locking blocks 422 to move toward or away from each other. Each locking block 422 is provided with an escape groove 423. In this embodiment, the driving unit 421 is capable of driving the two locking blocks 422 toward each other to clamp the ends of the shock absorber 610, and is also capable of driving the two locking blocks 422 away from each other to release the ends of the shock absorber 610. It should be noted that when the driving unit 421 drives the two locking blocks 422 to move toward or away from each other, clamping or loosening the end of the shock absorber 610, in order to ensure that the end of the shock absorber 610 can be placed between the two locking blocks 422 and can be taken out from between the two locking blocks 422, it is necessary to ensure that when the two locking blocks 422 move to the farthest distance, the distance between the end of the locating pin 410 passing through the avoidance groove 423 and the locking block 422 not penetrated by the locating pin 410 is greater than the thickness of the end of the shock absorber 610; alternatively, the locating pin 410 is designed as a retractable structure, for example: by setting a telescopic cylinder to drive the locating pin 410 to slide along its axial direction.

[0043] The present invention also proposes an assembly device 500, which includes a tightening mechanism. The specific structure of the tightening mechanism refers to the above-mentioned embodiment. Since the assembly device 500 adopts all the technical solutions of all the above-mentioned embodiments, it has at least all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be described one by one here.

[0044] Specifically, see Figure 4 and Figure 5 The assembly equipment 500 is used to assemble a brake assembly 600, which includes a shock absorber 610, a brake disc 620, a swing arm 630 and a bracket 640, wherein the screw 621 on the brake disc 620 is passed through the shock absorber 610, the shock absorber 610 is fixed to the brake disc 620 by a gasket and a locking nut 611, the swing arm 630 is fixed to the brake disc 620 by a locking nut 631, and the bracket 640 is installed on the swing arm 630 by a fixing bolt 641 and its matching fixing nut; the assembly equipment 500 includes a production line 510, an assembly The production line 510 is provided with a loading station 511, a feeding station 512 and a tightening station 513 in sequence along its conveying direction. The assembly device 520 is arranged on one side of the loading station 511. The assembly device 520 includes a carrying mechanism, a tightening mechanism and a transfer robot; the transfer robot can transfer the shock absorber 610 from the carrying mechanism to the tightening mechanism, and can transfer the shock absorber 610 to the brake disc 620 at the loading station 511 after the tightening mechanism tightens the fastening nut of the shock absorber 610. The feeding device 530 is located on one side of the feeding station 512 and includes a feeding mechanism, a pushing mechanism, and a feeding pipe. The feeding pipe has a discharge port formed at one end and is located at the pushing mechanism. The other end is connected to the feeding mechanism. The pushing mechanism can sequentially push the gasket and locking nut 611 at the discharge port to the screw 621 of the brake disc 620. The tightening device 540 is located on one side of the tightening station 513 and includes a tightening robot having a tightening portion. The tightening portion can move to the locking nut 611 to tighten the locking nut 611 and can also move to the locking nut 631 to tighten the locking nut 631. The tightening machine is located on the other side of the tightening station 513 and is used to tighten the fixing bolt 641 and its corresponding fixing nut of the fixing bracket 640.

[0045] The above description is merely an exemplary embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made using the contents of the present invention specification and drawings under the technical concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A tightening mechanism, characterized in that: include: Mounting rack; a clamping assembly, the clamping assembly being disposed on the mounting frame and being used to clamp the shock absorber; the clamping assembly comprising a driving body and two clamping blocks spaced apart from each other on the driving body, the driving body being disposed on the mounting frame and being capable of driving the two clamping blocks to move toward or away from each other; A tightening assembly is arranged on one side of the clamping assembly, and the tightening assembly includes a tightening gun and a driving member; the driving member can drive the tightening gun to move in a direction close to the clamping assembly so that the gun head of the tightening gun is sleeved on the fastening nut.

2. The tightening mechanism according to claim 1, wherein: The tightening assembly also includes a mounting seat, which is slidably arranged on the mounting bracket, the tightening gun is arranged on the mounting seat, and the driving member is arranged on the mounting bracket and connected to the mounting seat; the driving member can drive the mounting seat to move toward or away from the clamping assembly, thereby driving the tightening gun to move toward or away from the clamping assembly.

3. The tightening mechanism according to claim 2, wherein: The mounting frame is provided with a slide rail, the mounting seat is provided with a slider, and the slider is slidably connected to the slide rail.

4. The tightening mechanism according to claim 3, wherein: A plurality of sliding blocks are arranged at intervals on the mounting seat, and each of the sliding blocks is slidably connected to the slide rail.

5. The tightening mechanism according to claim 2, wherein: The mounting frame is provided with a limit block, and the mounting seat can abut against the limit block.

6. The tightening mechanism according to claim 1, wherein: A positioning plate is provided above the clamping block, and the positioning plate is provided with a positioning groove for accommodating the shock absorber.

7. The tightening mechanism according to claim 1, wherein: The tightening mechanism further includes a locking assembly, which includes a positioning pin and a locking unit. The locking unit is formed with an avoidance groove, in which the positioning pin is accommodated, and the positioning pin can be inserted into the mounting hole of the shock absorber.

8. The tightening mechanism according to claim 7, wherein: The locking unit includes a driving unit and two locking blocks spaced apart from each other. The driving unit is arranged on the mounting frame, and the driving unit can drive the two locking blocks to move toward or away from each other. The avoidance groove is provided on each locking block.

9. An assembly device, characterized in that: The invention comprises the tightening mechanism according to any one of claims 1 to 8.