Continuous filling equipment for water-based paint

By introducing fixed and detection mechanisms into the water-based coating filling equipment, the combination of dynamic contacts and fixed contacts is used to solve the problem of filling inaccurate caused by container transmission gaps, efficient and automated filling is achieved, and production efficiency is improved.

CN223267170UActive Publication Date: 2025-08-26JIANGSU YONGYANG PAINT CO LTD
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Patent Information

Application Number
CN202422410184.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-26
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

Existing water-based coating filling equipment is prone to feeding gaps during the continuous transmission of containers, which leads to the filling head being unable to quickly identify the container, and requires shutdown and adjustment, resulting in problems such as waste of materials and low production efficiency.

Method used

A continuous filling equipment of water-based coatings is designed, using a fixed mechanism and a detection mechanism. Through the cooperation of dynamic contacts and fixed contacts, the container position is detected in real time, and the filling opening and closing is controlled to ensure high filling accuracy and automation.

Benefits of technology

Real-time inspection and control filling during continuous container transmission is realized, avoiding material waste, and improving production efficiency and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filling equipment, in particular to water-based paint continuous filling equipment which comprises a rack, a conveying belt, a filling mechanism and a fixing mechanism, the conveying belt, the filling mechanism and the fixing mechanism are installed on the rack, the conveying belt is used for conveying containers of water-based paint, and the filling mechanism is used for injecting the water-based paint into the containers. The fixing mechanism is used for fixing a container, so that an inlet of the container is aligned with the output end of the filling mechanism; the fixing mechanism comprises a driving part, a mounting frame, a connecting frame, a material distributing rod, a detection assembly and a fixing assembly, through the design of the fixing mechanism and the detection mechanism, whether a container exists or not is detected in real time in the fixed container filling process, accordingly, corresponding filling starting and stopping are controlled, the automation degree is high, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of filling equipment, in particular to a continuous filling equipment for water-based paint. Background Art

[0002] Water-based paint is a paint that uses water as a solvent or dispersion medium. Based on the type of binder in the paint, water-based paint is divided into two categories: natural water-based paint made from natural substances or minerals (such as potassium silicate) and petrochemical water-based paint made from artificial synthetic resins (such as acrylic resin). Water-based paint filling equipment is an automated or semi-automated equipment specifically used for filling water-based paint. In actual production, existing filling equipment uses continuous transmission of containers, but if there is a feeding gap, there will be gaps between the container arrangements, so that there is no container at the corresponding position of the filling head, and it cannot be quickly identified. The machine needs to be stopped and the containers need to be rearranged to avoid filling in the gap, resulting in waste of water-based paint, pollution of the production line, waste of materials, and low production efficiency. Utility Model Content

[0003] The technical problem to be solved by the present invention is: in order to overcome the problem that the containers in the prior art are continuously transmitted, but if there is a feeding gap, there will be a gap between the container arrangements, so that there is no container corresponding to the filling head, and it cannot be quickly identified. It is necessary to stop the machine and rearrange the containers to avoid pouring in the gap, resulting in waste of water-based paint, pollution of the production line and waste of materials, and low production efficiency. A continuous filling device for water-based paint is provided.

[0004] The technical solution adopted by the utility model to solve the technical problem is: a continuous water-based paint filling device, including a frame and a conveyor belt, a filling mechanism and a fixing mechanism installed on the frame, the conveyor belt is used to transport the container of the water-based paint, the filling mechanism is used to inject the water-based paint into the container, and the fixing mechanism is used to fix the container so that the inlet of the container is aligned with the output end of the filling mechanism;

[0005] The fixing mechanism includes a driving member, a mounting frame, a connecting frame, a dividing rod, a detection component and a fixing component. The mounting frame is fixedly connected to the frame, the connecting frame is slidingly connected to the mounting frame, the driving member is fixedly connected to the mounting frame, the output end of the driving member is transmission-connected to the connecting frame, the fixing component is arranged on the connecting frame, the driving member is used to provide power for the fixing component to move away from or approach the container, the detection component and the fixing component correspond one to one, the detection component includes a moving contact and a fixed contact matching the moving contact, the fixed contact is fixedly connected to the mounting frame, the moving contact is arranged on its corresponding fixed component, the fixed component is arranged between the dividing rods, the dividing rod is fixedly connected to the connecting frame, the dividing rod is used to separate the containers, and through the design of the fixing mechanism and the detection mechanism, real-time detection of whether there is a container is achieved during the process of filling the fixed container, thereby controlling the corresponding filling opening and closing, with a high degree of automation and improved production efficiency.

[0006] It further comprises two dividing rods, which are arranged at the ends of the connecting frame.

[0007] The fixing mechanism further comprises a connecting shaft, one end of the connecting shaft is fixedly connected to the mounting frame, and the other end passes through the connecting frame and is slidably connected to the connecting frame.

[0008] It further includes a fixing assembly including a fixing rod and a fixing clamp. The fixing rod and the connecting frame are slidably connected. The fixing clamp is arranged on one end of the fixing rod close to the filling mechanism. The moving contact is arranged on one end of the fixing rod close to the mounting frame.

[0009] It further comprises two spaced-apart limiting blocks on the fixing rod, and the connecting frame is arranged between the two limiting blocks.

[0010] The fixing assembly further includes a reset element, which is sleeved on the fixing rod, one end of the reset element abuts against the connecting frame, and the other end abuts against the limit block.

[0011] It further includes a limit block and a connecting frame sliding connection.

[0012] The beneficial effect of the present invention is that the present invention provides a continuous filling device for water-based paint, which realizes real-time detection of whether there is a container in the process of filling a fixed container through the design of a fixing mechanism and a detection mechanism, thereby controlling the corresponding filling opening and closing, with a high degree of automation and improved production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the top view of the structure of the utility model;

[0016] Figure 3 This utility model Figure 2 Schematic diagram of the enlarged structure at point A in the middle.

[0017] In the figure: 1. Frame, 2. Conveyor belt, 3. Filling mechanism, 4. Fixing mechanism, 41. Driving member, 42. Mounting frame, 43. Connecting frame, 44. Distributing rod, 45. Detection assembly, 451. Moving contact, 452. Fixed contact, 46. Fixing assembly, 461. Fixing rod, 462. Fixing clamp, 463. Limiting block, 464. Resetting element, 47. Connecting shaft. DETAILED DESCRIPTION

[0018] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.

[0019] like Figure 1 This is a schematic structural diagram of the utility model, a continuous water-based paint filling device, comprising a frame 1 and a conveyor belt 2, a filling mechanism 3 and a fixing mechanism 4 mounted on the frame 1. The conveyor belt 2 is used to transport a container of water-based paint, the filling mechanism 3 is used to inject water-based paint into the container, and the fixing mechanism 4 is used to fix the container so that the inlet of the container is aligned with the output end of the filling mechanism 3.

[0020] like Figure 2 、 Figure 3 As shown, the fixing mechanism 4 includes a driving member 41, a mounting frame 42, a connecting frame 43, a dividing rod 44, a detection assembly 45 and a fixing assembly 46. The driving member 41 is a cylinder. The mounting frame 42 is fixedly connected to the frame 1. The connecting frame 43 is slidably connected to the mounting frame 42. The driving member 41 is fixedly connected to the mounting frame 42. The output end of the driving member 41 is transmission-connected to the connecting frame 43. The fixing assembly 46 is arranged on the connecting frame 43. The driving member 41 is used to provide power for the fixing assembly 46 to move away from or close to the container. The detection assembly 45 and the fixing assembly 46 correspond one to one. The detection assembly 45 includes a moving contact 451 and a fixed contact 452 matching the moving contact 451. The fixed contact 452 and the mounting frame 4 2 is fixedly connected, the moving contact 451 and the fixed contact 452 are in contact, and the contact area between the two gradually increases until they are fully in contact, forming a circuit path, and sending a signal to start the filling mechanism 2, so that the filling mechanism 2 corresponding to the fixed component 46 is started and stops after reaching the set filling volume. The moving contact 451 is arranged on the corresponding fixed component 46, and the fixed component 46 is arranged between the dividing rods 44. The dividing rods 44 and the connecting frame 43 are fixedly connected. The dividing rods 44 are used to separate containers. Through the design of the fixing mechanism 46 and the detection mechanism, it is possible to detect whether there are containers in real time during the process of filling fixed containers, thereby controlling the corresponding filling opening and closing, with a high degree of automation and improved production efficiency.

[0021] like Figure 3 As shown, there are two dividing rods 44 , which are arranged at the end of the connecting frame 43 . The dividing rods 44 are used to separate the containers to be filled and reposition them so that subsequent movement is accurate.

[0022] The fixing mechanism 4 includes a connecting shaft 47, which increases the stability of the movement of the connecting frame 43. One end of the connecting shaft 47 is fixedly connected to the mounting frame 42, and the other end passes through the connecting frame 43 and is slidably connected to the connecting frame 43. Furthermore, the limit block 463 is slidably connected to the connecting shaft 47 to increase the stability of the movement of the fixing component 46.

[0023] like Figure 2 、 Figure 3 As shown, the fixing assembly 46 includes a fixing rod 461 and a fixing clamp 462. The fixing rod 461 is slidably connected to the connecting frame 43. The fixing clamp 462 is arranged at one end of the fixing rod 461 close to the filling mechanism 3. The moving contact 451 is arranged on one end of the fixing rod 461 close to the mounting frame 42.

[0024] like Figure 2 、 Figure 3 As shown, the fixing rod 461 has two spaced-apart limit blocks 463, and the connecting frame 43 is arranged between the two limit blocks 463; the fixing assembly 46 includes a reset element 464, which is sleeved on the fixing rod 461, and one end of the reset element 464 abuts against the connecting frame 43, and the other end abuts against the limit block 463; the limit block 463 and the connecting frame 43 are slidably connected, and the limit block 463 can limit the movement of the fixing rod 461 to prevent it from falling off.

[0025] Working principle: The conveyor belt 2 transports the container to the filling mechanism 2, and the driving member 41 is started to make the fixed clamp 462 approach the container and cooperate with the filling mechanism 2 to clamp the container. When the fixed clamp 462 is blocked by the filling mechanism 2, the fixed clamp 462 stops moving, the position of the fixing rod 461 is fixed, and the position of the moving contact 451 thereon is fixed. The fixed contact 452 on the mounting frame 42 continues to move toward the fixed contact 452 until it contacts, sending a signal to start the corresponding filling mechanism 2, and the filling mechanism 2 and the fixed component 46 correspond one to one.

[0026] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.

Claims

1. A continuous filling equipment for water-based paint, characterized in that: The invention comprises a frame (1), a conveyor belt (2), a filling mechanism (3) and a fixing mechanism (4) mounted on the frame (1); the conveyor belt (2) is used for conveying a container of water-based paint; the filling mechanism (3) is used for injecting water-based paint into the container; and the fixing mechanism (4) is used for fixing the container so that the inlet of the container is aligned with the output end of the filling mechanism (3); The fixing mechanism (4) comprises a driving member (41), a mounting frame (42), a connecting frame (43), a material dividing rod (44), a detection assembly (45) and a fixing assembly (46); the mounting frame (42) is fixedly connected to the frame (1); the connecting frame (43) and the mounting frame (42) are slidably connected; the driving member (41) and the mounting frame (42) are fixedly connected; the output end of the driving member (41) and the connecting frame (43) are transmission-connected; the fixing assembly (46) is arranged on the connecting frame (43); the driving member (41) is used to 6) providing power away from or close to the container, the detection component (45) and the fixed component (46) correspond one to one, the detection component (45) includes a moving contact (451) and a fixed contact (452) matching the moving contact (451), the fixed contact (452) and the mounting frame (42) are fixedly connected, the moving contact (451) is arranged on the corresponding fixed component (46), the fixed component (46) is arranged between the dividing rods (44), the dividing rods (44) and the connecting frame (43) are fixedly connected, and the dividing rods (44) are used to separate the containers.

2. The continuous filling equipment for water-based paint according to claim 1, characterized in that: There are two distribution rods (44), and the distribution rods (44) are arranged at the end of the connecting frame (43).

3. The continuous filling equipment for water-based paint according to claim 1, characterized in that: The fixing mechanism (4) comprises a connecting shaft (47), one end of which is fixedly connected to the mounting frame (42), and the other end of which passes through the connecting frame (43) and is slidably connected to the connecting frame (43).

4. The continuous filling equipment for water-based paint according to claim 1, characterized in that: The fixing assembly (46) comprises a fixing rod (461) and a fixing clamp (462). The fixing rod (461) is slidably connected to the connecting frame (43). The fixing clamp (462) is arranged at one end of the fixing rod (461) close to the filling mechanism (3). The moving contact (451) is arranged at one end of the fixing rod (461) close to the mounting frame (42).

5. The continuous filling equipment for water-based paint according to claim 4, characterized in that: The fixing rod (461) is provided with two spaced apart limiting blocks (463), and the connecting frame (43) is arranged between the two limiting blocks (463).

6. The continuous filling equipment for water-based paint according to claim 5, characterized in that: The fixing assembly (46) includes a reset element (464), which is sleeved on the fixing rod (461), one end of the reset element (464) abuts against the connecting frame (43), and the other end abuts against the limit block (463).

7. The continuous filling equipment for water-based paint according to claim 5, characterized in that: The limiting block (463) and the connecting frame (43) are slidably connected.